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Travis Industries 54PB Manual

Fireplace coolsmart tv kit
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Compatibility

Pro Builder 54 Linear (PB54) - sku# 98900775
Pro Builder 72 Linear (PB72) - sku# 98900776
6015 HO Linear Fireplaces (sn# 3214-006940 or later) - sku# 98900776
4237 EG Fireplaces - sku# 98900776
DaVinci Firenze Fireplaces (Single Sided, Bay, Left Corner, Right Corner).

Packing List

Convection Manifold (with grill and mounting brackets pre-attached)
5" Diameter Aluminum Flex Ducts (4) PB54, (6) PB72, 6015 HO, 4237 EG, Firenze
Starter Collars - (4) PB54, (6) PB72, 6015 HO, 4237 EG, Firenze
Self-Drilling Tek Screws - (24) PB54, (36) PB72, 6015 HO, 4237 EG, Firenze
NOTE: A power heat duct kit may also be available for this appliance. If so, you may use either the power heat
vent kit(s) or the CoolSmart TV kit, but not both (see appliance installation manual for details.

Table of Contents

Compatibility ............................................................................................................................................................ 1
Packing List .............................................................................................................................................................. 1
PB 54 & 72 Linear Details ....................................................................................................................................... 2
ProBuilder 54 & 72 - Installation Overview ........................................................................................................... 2
ProBuilder 54 & 72 - Installation Requirements .................................................................................................... 3
ProBuilder 54 & 72 - Combustible "Over-Facing" (Optional) ................................................................................ 4
ProBuilder 54 & 72 - Framing the Chase .............................................................................................................. 5
ProBuilder 54 & 72 - Mantel Clearances with CoolSmart TV ............................................................................... 6
ProBuilder 54 & 72 - Fireplace Preparation .......................................................................................................... 8
6015 HO Linear - Details ....................................................................................................................................... 10
6015 HO Linear - Installation Overview .............................................................................................................. 10
6015 HO Linear - Installation Requirements ........................................................................................................ 11
6015 HO Linear - Combustible "Over-Facing" (Optional) .................................................................................... 12
6015 HO Linear - Framing the Chase .................................................................................................................. 14
6015 HO Linear - Mantel Clearances with CoolSmart TV ................................................................................... 15
6015 HO Linear - Fireplace Preparation .............................................................................................................. 16
6015 HO - Knockout Removal ............................................................................................................................. 17
4237 EG - Details ................................................................................................................................................... 19
4237 EG - Installation Overview .......................................................................................................................... 19
4237 EG - Installation Requirements ................................................................................................................... 20
4237 EG - Framing the Chase ............................................................................................................................. 21
4237 EG - Mantel Clearances with CoolSmart TV .............................................................................................. 22
4237 EG - Fireplace Preparation ......................................................................................................................... 23
Firenze - Details .................................................................................................................................................... 24
Firenze - CoolSmart TV - Installation Overview ................................................................................................... 24
Firenze - CoolSmart TV - Installation Requirements ........................................................................................... 25
Firenze - CoolSmart TV - Framing the Chase - Single Sided ............................................................................. 26
Firenze - CoolSmart TV - Framing the Chase - Bay ........................................................................................... 27
Firenze - CoolSmart TV - Framing the Chase - Left Corner ............................................................................... 28
Firenze - CoolSmart TV - Framing the Chase - Right Corner ............................................................................. 29
Firenze - CoolSmart TV - Fireplace Preparation ................................................................................................. 30
CoolSmart TV Kit Installation (All Units) ............................................................................................................. 31
Using oval pipe to get past an obstruction ........................................................................................................... 34
Custom Valance to Disguise Outlet - (Optional) ................................................................................................. 35
Page 1 of 28
Fireplace CoolSmart TV Kit
(54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776)
17602016- 9/22/23
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
© Travis Industries, Inc.

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Summary of Contents for Travis Industries 54PB

  • Page 1: Table Of Contents

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Compatibility  Pro Builder 54 Linear (PB54) – sku# 98900775  Pro Builder 72 Linear (PB72) – sku# 98900776  6015 HO Linear Fireplaces (sn# 3214-006940 or later) – sku# 98900776 ...

  • Page 2: Pb 54 & 72 Linear Details

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) PB 54 & 72 Linear Details ProBuilder 54 & 72 – Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall.

  • Page 3: Probuilder 54 & 72 - Installation Requirements

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) ProBuilder 54 & 72 – Installation Requirements Grill and Manifold Dimensions The grill may be installed over the facing to provide an aesthetic opening for the convection outlet.

  • Page 4: Probuilder 54 & 72 - Combustible "Over-Facing" (Optional)

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) ProBuilder 54 & 72 – Combustible “Over-Facing” (Optional) WARNING When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the front of the fireplace.

  • Page 5: Probuilder 54 & 72 - Framing The Chase

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) ProBuilder 54 & 72 – Framing the Chase 72, 54 PB Linear 34"(864mm) 42 PB Linear 28" (712mm) Braces for Manifold 3-3/4" Support Brackets...

  • Page 6: Probuilder 54 & 72 - Mantel Clearances With Coolsmart Tv

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) ProBuilder 54 & 72 – Mantel Clearances with CoolSmart TV When using the CoolSmart Kit the mantel clearances are revised (see illustration below). The mantel clearances in the manual may be disregarded when using this kit.
  • Page 7 Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) ProBuilder 72 Only – Fireplace Preparation 1. Prepare the fireplace for installation into the framing by removing the two shields from the top of the header standoff assembly.

  • Page 8: Probuilder 54 & 72 - Fireplace Preparation

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) ProBuilder 54 & 72 – Fireplace Preparation Use snips or diagonal cutters to snip the tab on the knockouts. Press on the far side away from the tap to pop the edge of the knockout up.
  • Page 9 Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Insert a starter collar into each of the (6) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace.. Seal the joints with silicone caulk or aluminum (U.L.

  • Page 10: 6015 Ho Linear - Details

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO Linear – Details 6015 HO Linear – Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall.

  • Page 11: 6015 Ho Linear - Installation Requirements

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO Linear - Installation Requirements Grill and Manifold Dimensions The grill may be installed over the facing to provide an aesthetic opening for the convection outlet.

  • Page 12: 6015 Ho Linear - Combustible "Over-Facing" (Optional)

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO Linear - Combustible “Over-Facing” (Optional) WARNING When using the CoolSmart TV kit, Combustible material can be installed over the non-combustible board on the front of the fireplace.

  • Page 13: 6015 Ho Linear - Flush Facing Header Configuration & Facing

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO Linear - Flush Facing Header Configuration & Facing For installations where only non-combustible facing will cover the front of the appliance, the metal header can be moved back ½”...

  • Page 14: 6015 Ho Linear - Framing The Chase

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO Linear - Framing the Chase 34" (864mm) Braces for Manifold 3-3/4" Support Brackets (96mm) Bottom of Upper Manifold Framing Max. 120"...

  • Page 15: 6015 Ho Linear - Mantel Clearances With Coolsmart Tv

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO Linear - Mantel Clearances with CoolSmart TV When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the below.

  • Page 16: 6015 Ho Linear - Fireplace Preparation

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO Linear - Fireplace Preparation  When using the CoolSmart TV kit, you may discard the metal framing members included with the fireplace (3615 and 4415 have (3) and 6015 has (4)).

  • Page 17: 6015 Ho - Knockout Removal

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 6015 HO - Knockout Removal CoolSmart TV Knockouts Remove all 6 of the 5" knockouts (leave the square cover plates in place). The knock- outs below will also be removed (see instructions).
  • Page 18 Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knock out plate.

  • Page 19: 4237 Eg - Details

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 4237 EG – Details 4237 EG – Installation Overview The CoolSmart system is designed to redirect the convective heat of the fireplaces from the front of the unit, just above the glass, to a location higher on the wall.

  • Page 20: 4237 Eg - Installation Requirements

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 4237 EG - Installation Requirements Grill and Manifold Dimensions The grill may be installed over the facing to provide an aesthetic opening for the convection outlet.

  • Page 21: 4237 Eg - Framing The Chase

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 4237 EG - Framing the Chase Page 21 of 28 17602016- 9/22/23 © Travis Industries, Inc.

  • Page 22: 4237 Eg - Mantel Clearances With Coolsmart Tv

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 4237 EG - Mantel Clearances with CoolSmart TV When using this kit, disregard the combustible mantel requirements in the manual and follow the requirements shown to the below.

  • Page 23: 4237 Eg - Fireplace Preparation

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) 4237 EG - Fireplace Preparation NOTE: All (6) knockouts on top of the fireplace must be used when using the CoolSmart TV kit.

  • Page 24: Firenze - Details

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Firenze – Details Firenze - CoolSmart TV - Installation Overview The CoolSmart system is designed to be an alternative to a ventilated chase to move the convective heat of the fireplaces into the conditioned space.

  • Page 25: Firenze - Coolsmart Tv - Installation Requirements

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Firenze - CoolSmart TV - Installation Requirements Grill and Manifold Dimensions The grill may be installed over the facing to provide an aesthetic opening for the convection outlet.

  • Page 26: Firenze - Coolsmart Tv - Framing The Chase - Single Sided

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Firenze - CoolSmart TV - Framing the Chase – Single Sided Page 26 of 28 17602016- 9/22/23 © Travis Industries, Inc.

  • Page 27: Firenze - Coolsmart Tv - Framing The Chase - Bay

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Firenze - CoolSmart TV - Framing the Chase – Bay Page 27 of 28 17602016- 9/22/23 © Travis Industries, Inc.

  • Page 28: Firenze - Coolsmart Tv - Framing The Chase - Left Corner

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Firenze - CoolSmart TV - Framing the Chase – Left Corner Page 28 of 28 17602016- 9/22/23 © Travis Industries, Inc.

  • Page 29: Firenze - Coolsmart Tv - Framing The Chase - Right Corner

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Firenze - CoolSmart TV - Framing the Chase – Right Corner Page 29 of 28 17602016- 9/22/23 © Travis Industries, Inc.

  • Page 30: Firenze - Coolsmart Tv - Fireplace Preparation

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Firenze - CoolSmart TV - Fireplace Preparation Insert a starter collar into each of the holes in the top of the fireplace and bend the tabs to secure the starter collar to the fireplace.

  • Page 31: Coolsmart Tv Kit Installation (All Units)

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) CoolSmart TV Kit Installation (All Units) Remove the grill from the manifold (2 screws hold it in place). Remove the rear-mounting brackets by loosening 1/4" screws and sliding it out of the keyhole slots.
  • Page 32 Leave the screws loose so the brackets can be positioned to the back of the chase. Secure the brackets to the chase using screws (not included). Tighten the screws securing the brackets to the manifold. Remove the knockouts from the top of the fireplace (4 on the 54PB, 6 on the 72PB & 6015HO) Page 32 of 28 17602016- 9/22/23 ©...
  • Page 33 Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Stretch the included flex to its maximum length. Measure the distance between the starter collars on the fireplace and the inlets on the convection manifold. Cut the flex to the appropriate length and install between the fireplace and the manifold.

  • Page 34: Using Oval Pipe To Get Past An Obstruction

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Using oval pipe to get past an obstruction 5” Flex to CoolSmart 5” 7-3/4” Manifold If a situation arises that obstructs the 5” round to 6”...

  • Page 35: Custom Valance To Disguise Outlet - (Optional)

    Fireplace CoolSmart TV Kit (54PB - sku# 98900775)(72PB, 6015 HO, 4237 EG & Firenze - sku# 98900776) Custom Valance to Disguise Outlet – (Optional) A custom valance may be constructed to obscure the view of the manifold outlet. If using a valance it must meet the following requirements.

This manual is also suitable for:

72pb9890077598900776

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