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Summary of Contents for Atlas Copco C9C Compact
- Page 1 Unity Bulk Feeder C9C Compact Issue 1 Original instructions for operation and maintenance of compact bulk rivet feeder. Patents granted and pending.
- Page 2 Copyright © 2022 Atlas Copco IAS Intellectual property of Atlas Copco Industrial Assembly Solutions part of Atlas Copco Group. All rights reserved. No part of this publication may be reproduced, distributed, or transmitted without the express written permission of the publisher, except in the...
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Page 3: Table Of Contents
Unity Bulk Feeder C9C Compact, Issue 1 Contents Equipment ..........5 1. - Page 4 Unity Bulk Feeder C9C Compact, Issue 1 Contents 5. 4 Ethernet Connections ........28 5.
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Page 5: Equipment
5mm rivet, 24V Patents granted and pending. Whilst every effort is made to ensure all information is correct, Atlas Copco IAS cannot be held liable for misprints or inaccuracies. Atlas Copco IAS reserves the right to change the specifications of any product to improve its function without prior notice. - Page 6 Declaration of Incorporation On behalf of Manufacturer Atlas Copco IAS UK Limited, Parkway One, Flintshire, CH5 2NS, United Kingdom Authorised Representative Thomas Schaumann, Vice President R&D IAS Atlas Copco IAS Division, Gewerbestrasse 52, Bretten-Goelshausen, 75015, Germany Declares by signing below that the product described...
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Page 7: Introduction
1. 4 Intended Use of the Equipment Atlas Copco IAS UK Limited warrants the supplied equipment to be correct and fit for purpose as described, declared and agreed in the quotation/sales order or supervening contract. Atlas Copco IAS UK Limited accepts no liability for damages arising in whole or in part from: Non-observance of the supplied instructions. -
Page 8: Intended Use Of This Manual
Unity Bulk Feeder C9C Compact, Issue 1 1. 5 Intended Use of this Manual This manual is intended to be used by trained operators of the equipment and Atlas Copco IAS UK Limited personnel when operating or maintaining the Self Pierce Riveting (SPR) equipment described. -
Page 9: Safety
Unity Bulk Feeder C9C Compact, Issue 1 Safety It is important that the following safety precautions are observed: Only trained and authorised operators shall use this equipment. Contact Atlas „ Copco IAS or an approved engineer for help if you are in any doubt of your ability to operate or maintain the equipment. -
Page 10: System Overview
Unity Bulk Feeder C9C Compact, Issue 1 System Overview 1 - Hinged lid 2 - Lid key-lock 3 - Top cover 4 - Door 5 - Door handle 6 - Stud lock 7 - Side panel 8 - Lifting handle... -
Page 11: Base Model - Internal Components
Unity Bulk Feeder C9C Compact, Issue 1 3. 1 BASE Model - Internal Components 1 - Control module 2 - Hopper assembly 3 - Dispenser unit 4 - Bowl assembly 5 - Vibration unit 6 - Escapement assembly 7 - Main blow... -
Page 12: Components
Unity Bulk Feeder C9C Compact, Issue 1 Components NOTE The compact bulk feeder is fitted to a stand, there are various options available, refer to the marketing information or brochure for more details. This manual will not cover or make reference to the type of stand fitted 4. -
Page 13: Base Model Cover And Plate Assembly
Unity Bulk Feeder C9C Compact, Issue 1 4. 2 Base Model Cover and Plate Assembly 1 - Hinged lid 2 - Lid key-lock 3 - Top cover 4 - Hole plugs 5 - Plate assembly 6 - Inclined hopper assembly... -
Page 14: Hopper Assembly
Unity Bulk Feeder C9C Compact, Issue 1 4. 3 Hopper Assembly 1 - Hopper chute 2 - Dispensing section 3 - Baffle 4 - Dispensing platform 5 - Pneumatic cylinder 6 - Piston 7 - Bumper 8 - Bowl 9 - Rivets The hopper assembly is located under the plate assembly and there is a cut-out in the plate for the rivets to enter the hopper chute. -
Page 15: Vibrating Bowl And Track
Unity Bulk Feeder C9C Compact, Issue 1 4. 4 Vibrating Bowl and Track 1 - Bowl 2 - Spiral track 3 - Bowl base 4 - Covered section 5 - Escapement track full sensor 6 - Recovery airline (red) 7 - Side blow air lines (blue) -
Page 16: Standard Escapement
Unity Bulk Feeder C9C Compact, Issue 1 4. 5 Standard Escapement 1 - Escapement chute 2 - Double acting cylinder 3 - Gate 4 - Escapement cover 5 - Gate position sensor 6 - Clamping post 7 - Base panel... -
Page 17: Vibration Unit
Unity Bulk Feeder C9C Compact, Issue 1 4. 6 Vibration Unit 1 - Pneumatic vibration unit 2 - Bowl bracket (4 off) 3 - Bowl spring (4 off) 4 - Spring mounts (4 off) 5 - Bowl base plate 6 - Rubber anti-vibration... -
Page 18: Standard Control Module
Unity Bulk Feeder C9C Compact, Issue 1 4. 7 Standard Control Module The control module is located under the cover and fitted to a rail on the plate assembly. It consists of a programmable PLC with an associated digital input card for the sensors and digital output card for the solenoid valves and prime track button. -
Page 19: The Vibrating Unit Regulator
Unity Bulk Feeder C9C Compact, Issue 1 4. 9 The Vibrating Unit Regulator 1 - Solenoid valve 2 - Vibration unit 3 - Main filtered air inlet hose 4 - Main filtered air to regulator 5 - Regulator 6 - Regulated air hose to vibration unit The main filtered air is fed to solenoid valve at the rear which actuates the vibration unit airline. -
Page 20: Manifold And Solenoid Valves
Unity Bulk Feeder C9C Compact, Issue 1 4. 11 Manifold and Solenoid Valves 1 - Mounting plate 2 - Main filtered air inlet hose to manifold 3 - Manifold 4 - Output ports (3 off) 5 - Bottom solenoid valve... -
Page 21: Main Blow In-Line Regulator
Unity Bulk Feeder C9C Compact, Issue 1 4. 12 Main Blow In-line Regulator 1 - Solenoid valve 2 - Main filtered air inlet hose 3 - Air inlet hose to in-line regulator 4 - In-line regulator 5 - Regulated air main blow... -
Page 22: Main Blow And T-Tube Connection
Unity Bulk Feeder C9C Compact, Issue 1 4. 13 Main Blow and T-Tube Connection 1 - Regulated main blow airline hose 2 - Elbow fitting to escapement 3 - Escapement 4 - Sensor 5 - T-Tube 6 - Thumb screw 7 - Rivet The regulated main blow airline hose connects to an elbow joint in the escapement assembly. -
Page 23: Continuous Bleed And Blow Back
Unity Bulk Feeder C9C Compact, Issue 1 4. 14 Continuous Bleed and Blow Back 1 - Side blow airline (blue) 2 - Recovery airline (red) 3 - Y-connector At the exit section of the bowl are three airlines. Two airlines provide side blow a continuous bleeding air to remove misaligned rivets whilst the one recovery airline operates to remove any jammed rivets at the escapement track. -
Page 24: Installation
If the equipment is unpacked it should be suitably protected from damage. If the equipment is not to be used for over one month additional measures may be required, consult Atlas Copco IAS UK Limited for details. Please read and implement the following set-up procedures before commencing operation of the equipment. -
Page 25: T-Tube Installation
Unity Bulk Feeder C9C Compact, Issue 1 5. 1 T-Tube Installation CAUTION Ensure all instructions for T-Tube installation are followed as correct layout of T-Tube is essential in ensuring the effective supply of rivets. The rivet feed T-Tube is supplied to length as specified by the customer, normally in 25m rolls. - Page 26 Unity Bulk Feeder C9C Compact, Issue 1 Feed the T-Tube through the conduit system and split clamp positioned at the very base „ of the Compact Bulk Rivet Feeder. Then feed the T-Tube upward and through the T-Tube strain relief.
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Page 27: T-Tube Dressing
Unity Bulk Feeder C9C Compact, Issue 1 5. 2 T-Tube Dressing VIDEO T-Tube Cutting T-Tube Cutter Assembly 1 - T-Tube cutter 2 - Screw, washer & nyloc nut 3 - T-Tube cutter block Using a cutting tool with sharp blade, cut through the T-Tube so that a clean square face is achieved. -
Page 28: Electrical Requirements
Unity Bulk Feeder C9C Compact, Issue 1 5. 3 Electrical Requirements This unit uses 24V DC and is a 7/8” UNC, 4 pin connector (avilable separately) Pneumatic Connections A single pneumatic connection to the inlet filter regulator on the side frame is required. -
Page 29: System Pre-Startup Check
Unity Bulk Feeder C9C Compact, Issue 1 5. 6 System Pre-Startup Check WARNING Rivets can travel down the T-Tube at very high speed. Do not operate the system without the end of the T-Tube being restrained and with a suitable receptacle in place to catch rivets travelling at high speed. -
Page 30: Operation
Unity Bulk Feeder C9C Compact, Issue 1 Operation Control The Compact Bulk Rivet Feeder function is automatically based on the control software running in the Controller and is an inherent function of the riveting system. Filling and Refilling CAUTION Always check the rivet part number on the rivet container corresponds to the part number located on the lid of the Compact Bulk Rivet Feeder before filling. -
Page 31: Maintenance
Unity Bulk Feeder C9C Compact, Issue 1 Maintenance WARNING Ensure that everyone working on Henrob equipment is suitably qualified and have received appropriate training. Safety of employees is of the highest priority. Trained personnel are responsible for their own safety and the safety of those around them. -
Page 32: Opening The Door
Unity Bulk Feeder C9C Compact, Issue 1 7. 1 Opening the Door The door is secured by a stud Step 1 - Turn the stud in the door handle a quarter of a turn to open the hinged door Page 32... -
Page 33: Side Cover Removal
Unity Bulk Feeder C9C Compact, Issue 1 7. 2 Side Cover Removal There are two side covers fitted to the unit. The door must be open to gain access to the side cover plates Step 1 - The sides are... -
Page 34: Rear Panel
Unity Bulk Feeder C9C Compact, Issue 1 7. 4 Rear Panel The rear panel is fixed and is not removable. 7. 5 Linear Track/Escapement Alignment 1 - Bowl exit track 2 - Escapement track 3 - Clamp post 4 - Baseplate... -
Page 35: Removing A Rivet That Fails Rivet Length Check
Unity Bulk Feeder C9C Compact, Issue 1 7. 6 Removing a Rivet That Fails Rivet Length Check CAUTION Do NOT use a magnetic device to purge the escapement of rivets. METHOD 1 Easiest option to remove a singular fault rivet is to remove... -
Page 36: Cleaning
Unity Bulk Feeder C9C Compact, Issue 1 Cleaning Personnel performing the activities outlined in this procedure must be adequately trained or under the close supervision of a qualified person. Ensure equipment is safely isolated (both electrical and pneumatic supplies) before attempting any maintenance. -
Page 37: T-Tube Wear
Unity Bulk Feeder C9C Compact, Issue 1 8. 2 T-Tube Wear Check the T-Tube end for damage or excessive wear. If damage or excessive wear is evident, remake the T-Tube interface. Step 1 - Loosen the T-Tube thumb screw under the escapement. -
Page 38: Additional Information
Unity Bulk Feeder C9C Compact, Issue 1 Additional Information 9. 1 Technical Data PERFORMANCE / SPECIFICATION Rivet feed & setting Ø5mm Rivets Air consumption 660 L/min. Max. Power consumption Operating conditions +5°C to +40°C Weight (without rivets) 19Kg ± 5%... -
Page 39: User Notes
Unity Bulk Feeder C9C Compact, Issue 1 User Notes Page 39... - Page 40 Atlas Copco IAS Industrial Assembly Solutions Henrob Self-Pierce Riveting atlascopco.com...
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