Atlas Copco XAS 98 Kd WUX Instruction Manual
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Atlas Copco XAS 98 Kd WUX Instruction Manual

Atlas Copco XAS 98 Kd WUX Instruction Manual

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Operator Manual
for Portable Compressors
English
XAS 98 Kd WUX
XAS 98G Kd WUX
Instruction Manual
Engine
Kubota V1505-T

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Summary of Contents for Atlas Copco XAS 98 Kd WUX

  • Page 1 Instruction Manual Operator Manual for Portable Compressors English XAS 98 Kd WUX Engine XAS 98G Kd WUX Kubota V1505-T...
  • Page 3 Operator Manual for Portable Compressors XAS 98 Kd WUX XAS 98G Kd WUX Original instructions Printed matter No. 2960 5320 00 ATLAS COPCO - PORTABLE ENERGY DIVISION www.atlascopco.com 02/2020...
  • Page 4 Neglecting maintenance or making changes to the setup of the machine can result in major hazards, including fire risk. While every effort has been made to ensure that the information in this manual is correct, Atlas Copco does not assume responsibility for possible errors.

  • Page 5: Table Of Contents

    Table of contents Preface 4.2.7 Generator (option) ......... 27 Follow the instructions in this booklet and we Maintenance ..........28 guarantee you years of troublefree operation. It is a Safety precautions ........7 solid, safe and reliable machine, built according to Daily maintenance compressor before starting Introduction ..........
  • Page 6 Dimensions drawing........45 Circuit diagram - 9829 1242 00 - 01 ..51 Dataplate ........... 56 Disposal............57 Maintenance log........58 - 6 -...

  • Page 7: Safety Precautions

    To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the unit. INTRODUCTION The policy of Atlas Copco is to provide the users of statements will therefore not always apply to a technician. In addition, the electrical technician may their equipment with safe, reliable and efficient particular unit.

  • Page 8: General Safety Precautions

    13 In the event the safety labels are damaged or the machine shall be stopped but no inspection disclaimed by Atlas Copco. destroyed, they must be replaced to ensure covers shall be opened before sufficient cooling operator safety.

  • Page 9: Safety During Transport And Installation

    SAFETY DURING TRANSPORT AND - check that the wheels are secure and that the Lifting hooks, eyes, shackles, etc., shall never be tyres are in good condition and inflated bent and shall only have stress in line with their INSTALLATION correctly, design load axis.

  • Page 10: Safety During Use And Operation

    13 Never refill fuel while the unit is running, unless injury. to alert people entering the room, for even otherwise stated in the Atlas Copco instruction relatively short times, about the need to wear The air line end connected to the outlet valve book.

  • Page 11: Safety During Maintenance And Repair

    18 The unit has parts, which may be accidentally 25 Remember that where there is visible dust, the SAFETY DURING MAINTENANCE AND touched by personal, of which the temperature finer, invisible particles will almost certainly be REPAIR can be in excess of 80°C (176°F). The insulation present too;...

  • Page 12: Tool Applications Safety

    Atlas Copco or the applied. machine manufacturer. Ascertain that the 22 When using cartridge type breathing filter selected lubricants comply with all applicable equipment, ascertain that the correct type of...

  • Page 13: Specific Safety Precautions

    - the capacity of the vessel V in l (US gal). through the vent holes in the plugs. Thus an correct parts supplied by Atlas Copco and in explosive atmosphere may form around the The pressure vessel is only to be used for the...
  • Page 14 SAFETY PRECAUTIONS FOR GENERATORS Safety precautions during operation Safety precautions during maintenance Before clearing the generator for operation after Never operate the generator in excess of its limits maintenance work or an overhaul, submit it to a test as indicated in the technical specifications. This generator is designed to produce an run and check that the AC supply is correct and that alternating current.

  • Page 15: Leading Particulars

    Leading particulars SAFETY PICTOGRAMS USED GENERAL DESCRIPTION Engine The compressor is driven by a liquid-cooled diesel This symbol draws your attention to engine. dangerous situations. The operation The engine's power is transmitted to the compressor concerned may endanger persons and through a gear box.
  • Page 16 Regulation Fuel system The compressor is provided with a continuous The fuel feed lines and fuel filtration are designed in pneumatic regulating system and a blow-down valve such a way that after running the fuel tank dry, air which is integrated in the unloader assembly. The pockets can't reach the engine and smooth starting is valve is closed during operation by outlet pressure of ensured.

  • Page 17: Markings And Information Labels

    2.7 bar Danger, hot surface. Airfilter. Tyre pressure. (39 psi) Electrocution hazard. Compressor temperature too high. Service. Atlas Copco mineral compressor oil. Compressor oil level. Engine coolant. MAX. MIN. Sound power level in accordance Atlas Copco synthetic compressor oil. Rotation direction.

  • Page 18: Main Parts

    Main Parts - 18 -...
  • Page 19 Reference Name Reference Name Air Filter (compressor) Fuel Tank Air Filter (engine) Fuel Pump Air Outlet Valves Oil Cooler Air Receiver OFce Oil Filter (compressor element) Compressor Element Oil Filter (engine) Control Panel Oil Separator Data Plate Regulating Valve DPec Drain Plug (engine oil cooler) Starting Motor Dipstick (engine oil)

  • Page 20: Operating Instructions

    Operating instructions PARKING, TOWING AND LIFTING PARKING INSTRUCTIONS INSTRUCTIONS Safety precautions The operator is expected to apply all relevant Safety precautions. Attention After the first 100 km travel: Check and re-tighten the wheel nuts and towbar bolts to the specified torque.

  • Page 21: Towing Instructions

    TOWING INSTRUCTIONS Label on towbar, towing instructions Fixed towbar with support leg and brakes Towing position of jockey wheel For both non-adjustable - and adjustable towbar, the Before towing the compressor, ensure towbar should be as level as possible and the that the towing equipment of the vehicle compressor and towing eye end in a level position.
  • Page 22 HEIGHT ADJUSTMENT (with adjustable towbar)  Remove spring pin (1).  Release locking nut (2).  Adjust required height of the towbar.  Tighten locking nut (2) by hand.  Secondly tighten locking nut (2) using an extension tube (3) and hand force of 45 N/ 100 lbf. ...

  • Page 23: Lifting Instructions

    BALL COUPLING (OPTION) LIFTING INSTRUCTIONS Coupling: Open coupling jaw by pulling the lever vigorously upwards in the direction of the arrow. Lower the opened coupling onto the ball of the vehicle coupling and the lever will automatically be lowered. Closing and locking are carried out automatically.

  • Page 24: Operating The Compressor

    OPERATING THE COMPRESSOR BEFORE STARTING PREVENT LOW LOADS Low loads may lead to: 1. Before initial start-up, prepare battery for operation if not already done. See section  High oil consumption: prolonged no-load/low Recharging a battery. load operation of the engine may cause it to blue/ grey smoke at low rpm with an associated increase 2.

  • Page 25: Control Panel

    CONTROL PANEL STARTING PROCEDURE Before operating the unit first read the manual. (P1) (H2) (PG) (F1) (S1) 1. Open air outlet valve, do not connect a hose yet. 2. Open the hood and switch the main switch at the back of the control panel to ON. 10 SEC 3.

  • Page 26: During Operation

    1. Close the air outlet valves (AOV). turned off (start switch to position 0; also when, failure. Only the Atlas Copco customer due to cooling off, the thermocontact has closed center or an authorized distributor may 2.

  • Page 27: Generator (Option)

    GENERATOR (OPTION) Using switch (2) you can switch on the automatic control system. As soon as the generator is switched on, the automatic control system will continuously check for electric load in order to rev up the engine from idle to nominal speed only when needed. This saves fuel and reduces emissions.

  • Page 28: Maintenance

    Maintenance DAILY MAINTENANCE COMPRESSOR BEFORE STARTING A JOB Unauthorised modifications can result in injuries or machine damage. Drain condensate and water from spillage-free frame see Spillage-free frame Always keep the machine tidy to prevent Empty air filter vacuator valves see Air filter engine/compressor fire hazard.

  • Page 29: Preventive Maintenance Schedule For The Compressor

    Drain/Clean fuel tank water and sediments (1) Replace fuel filter (5) Replace fuel pre filter (5) Clean oil cooler(s)/radiator Inspection by Atlas Copco service technician Check engine & compressor anti-vibration pads Check functioning of regulating valve Check electrical system cables for wear...
  • Page 30 5. Gummed or clogged filters means fuel starvation and reduced engine performance. 6. See section oil. 7. The following part numbers can be ordered from Atlas Copco to check on inhibitors and freezing points. 2913 0028 00 refractometer 2913 0029 00 pH meter.

  • Page 31: Maintenance Schedule Undercarriage

    MAINTENANCE SCHEDULE UNDERCARRIAGE MAINTENANCE SCHEDULE 50km after Every Yearly initial start-up 2000km Check tyre pressure Check tyres for uneven wear Check torque of wheel nuts Check coupling head Check height adjusting facility Check towbar handbrake lever spring actuator, reversing lever, linkage and all movable parts for ease of movement Grease coupling head, towbar bearings at the housing of the overrun brake Check brake system (if installed) and adjust if necessary Oil or grease brake lever and moving parts such as bolts and joints...

  • Page 32: Oil Specifications

    OIL SPECIFICATIONS ENGINE OIL COMPRESSOR OIL It is strongly recommended to use Atlas Copco branded lubrication oils for both compressor and engine. If you want to use another brand of oil, consult Atlas Copco. 50° C 122° F 50° C 122°...
  • Page 33 COMPRESSOR OIL LEVEL CHECK DAILY CHECK CHECK AFTER A LONGER PERIOD WITHOUT RUNNING THE COMPRESSOR Check the compressor oil level daily, after running 1. Check the oil level via the oil sight glass (3). The the compressor. level must be in the upper half of the glass. The compressor oil level needs to be 2.

  • Page 34: Coolant

    COOLANT COOLANT LEVEL CHECK BATTERY  Check the coolant level at the level gauge on the It is strongly recommended to use Atlas RECHARGING A BATTERY radiator. If necessary top up with coolant. See Copco branded coolant. section Topping up of coolant. Before and after charging a battery, always check the electrolyte level in each cell;...

  • Page 35: Air Filter Engine/Compressor

    AIR FILTER ENGINE/COMPRESSOR CLEANING CLEANING HARDHAT Optimal cleaning of the HardHat can be achieved by CLEANING COOLERS high pressure cleaning in combination with liquid soap. Keep the coolers clean to maintain the cooling efficiency. Open the hood and clean the coolers with Do not use water with a temperature a fibre brush and compressed air.

  • Page 36: Spillage-Free Frame

    SPILLAGE-FREE FRAME STORAGE OPTIONS Run the compressor regularly, e.g. twice a week, until Multi-approved vessel warm. Standard the machine comes with a CE approved Load and unload the compressor a few times to vessel. The multi approved vessel includes ASME, operate the unloading and regulating components.

  • Page 37: Problem Solving

    Copco. been released. b. Insufficient engine oil pressure. b. Stop at once, consult authorized technician/Atlas Copco. c. Fuel tank contains insufficient fuel. c. Fill fuel tank. 6. General alarm lamp remains alight for a.
  • Page 38 Relocate compressor. b. Oil / coolant cooler clogged externally. b. Clean cooler; see section Cleaning coolers. 10. Engine keeps running at maximum Consult authorized technician/Atlas Copco. speed when closing the air outlet valves; safety valve blows. 11. Working pressure rises during Consult authorized technician/Atlas Copco.

  • Page 39: Technical Specifications

    Technical specifications COMPRESSOR / ENGINE SPECIFICATIONS REFERENCE CONDITIONS Designation Unit XAS 98 Kd XAS 98G Kd Absolute inlet pressure bar (a) 14.5 14.5 Relative air humidity Air inlet temperature °C °F Nominal effective working pressure bar (g) The inlet conditions are specified at the air inlet grating outside the canopy. - 39 -...
  • Page 40 LIMITATIONS Designation Unit XAS 98 Kd XAS 98G Kd Maximum ambient temperature without aftercooler °C at sea level °F with aftercooler °C °F Maximum effective receiver pressure, compressor bar (g) unloaded Minimum effective receiver pressure bar (g) Minimum starting temperature °C °F Minimum starting temperature, with coldstart equipment...
  • Page 41 ALTITUDE UNIT PERFORMANCE CURVES - 41 -...
  • Page 42 PERFORMANCE DATA At reference conditions, if applicable, and at normal shaft speed, unless otherwise stated. Designation Unit XAS 98 Kd XAS 98G Kd Free air delivery without aftercooler 88.0 88.0 /min 187.0 187.0 with aftercooler 87.0 87.0 /min 184.3 184.3 Compressed air temperature at outlet valves without aftercooler °C...
  • Page 43 Designation Unit XAS 98 Kd XAS 98G Kd - at unload kg/h 3.04 3.04 lb/h - Noise sound pressure level (Lp), measured according to dB(A) ISO 2151 under free field conditions at 7 m distance - Noise sound power level (Lw) complies with 2000/14/EC dB(A) - 43 -...
  • Page 44 DESIGN DATA Compressor Number of compression stages: Engine Unit Designation Unit XAS 98 Kd XAS 98G Kd Designation Unit All Unit Make Kubota Kubota Air volume at inlet grating (approx.) 0.93 Type V1505-T V1505-T cuft/s 32.8 Coolant Capacity of compressor oil system Number of cylinders US gal 2.37...

  • Page 45: Dimensions Drawing

    DIMENSIONS DRAWING 9829 3802 39-01 BOX Vessel Oil Drain Cooler Drain Gearbox Oil Drain Lifting beam Frame Drain Element Oil Drain Engine Oil Drain 1010 1605 2285 Warning lights 1934,2 Pressure Guage Start Switch Hourmeter Cooling air outlet Cooling Air inlet Engine Exhaust Outlet 137,5 1173...
  • Page 46 9829 3802 39-02 BOX+SUPPORT MOUNT 1605 Vessel Oil Drain Cooler Drain Lifting beam Gearbox Oil Drain 13(16x) Engine Oil Drain 1010 Frame Drain 2285 Element Oil Drain 1934,2 Pressure gauge Warning lights Hourmeter Start switch Cooling air outlet Cooling Air inlet Engine Exhaust outlet 139,5 Air Outlet Valves 3/4"...
  • Page 47 9829 3802 39-03 BOX+FNB+SUPPORT LEG Bottom View ( 1 : 10 ) Vessel Oil Drain Cooler Drain Gearbox Oil Drain Lifting beam Element Oil Drain Frame Drain Engine Oil Drain 1010 2285 2920 Pressure Gauge Warning lights 1041 Start Switch Hourmeter Cooling air outlet Cooling Air inlet...
  • Page 48 9829 3802 39-04 BOX+FP+SUPPORT LEG Vessel Oil Drain Cooler Drain Gearbox Oil Drain Lifting beam Element Oil Drain Frame Drain Engine Oil Drain 1010 2285 3026 1035 Warning Lights Pressure Gauge Start Switch Hourmeter Cooling Air inlet Cooling air outlet Engine exhaust outlet 242,5 Alternate Jockey Wheel...
  • Page 49 9829 3802 39-05 BOX+AB+SUPPORT LEG Vessel Oil Drain Cooler Drain Gearbox Oil Drain Support Leg Lifting beam Element Oil Drain Frame drain Data Plate Engine Oil Drain 1010 2869 Max. (Without towing eye) 2285 2735 Min (Without Towing eye) 1035 Cooling air outlet Cooling Air inlet Engine exhaust outlet...
  • Page 50 9829 3802 39-06 BOX+FB+SUPPORT LEG Vessel Oil Drain Cooler Drain Gearbox Oil Drain Lifting beam Element Oil Drain Data Plate Frame Drain Engine Oil Drain 1010 2285 2869 Max (without towing eye) 1035 Cooling Air inlet Cooling air outlet Engine exhaust outlet 242,5 1158(Wheel Track) 234 Ground Clearance...

  • Page 51: Circuit Diagram - 9829 1242 00 - 01

    CIRCUIT DIAGRAM - 9829 1242 00 - 01 - 51 -...
  • Page 52 Circuit diagram - 9829 1242 00 - 02 - 52 -...
  • Page 53 Circuit diagram - 9822 1081 71-02 - 53 -...
  • Page 54 Circuit diagram - 9822 1081 71-02 - 54 -...
  • Page 55 Circuit diagram - 9822 1081 71-02 - 55 -...

  • Page 56: Dataplate

    Dataplate Weight 1. Name of the manufacturer Weight ready to operate see dataplate 2. Product code 3. Model 4. Unit serial number Air outlet 5. Working pressure Air outlet valves 3 x 3/4 6. Engine power 7. Speed 8. Manufacturing year Wheels Tyre pressure Wheel bolt torque...

  • Page 57: Disposal

    (for example sand, sawdust) non-recyclable materials. and dispose of it in accordance with applicable local Your Atlas Copco compressor consists for the most disposal regulations. Do not drain into the sewage part of metallic materials, that can be remelted in system or surface water.

  • Page 58: Maintenance Log

    Maintenance log Compressor ......................Customer ........................Serial number................................................Service hours Maintenance action Date By: initials - 58 -...
  • Page 59 Service hours Maintenance action Date By: initials - 59 -...
  • Page 60 Service hours Maintenance action Date By: initials - 60 -...
  • Page 61 Service hours Maintenance action Date By: initials - 61 -...
  • Page 62 - 62 -...

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