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Ball Check Valve Repair
Tools Required
Torque wrench
10 mm socket wrench
O-ring pick
Disassembly
NOTE: A Fluid Section Repair Kit is available. Refer to
page 25 to order the correct kit for your pump. Parts
included in the kit are marked with an asterisk, for
example (201*). Use all the parts in the kit for the best
results.
NOTE: To ensure proper seating of the balls (301),
always replace the seats (201) when replacing the
balls.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 12.
1. Relieve the pressure. Disconnect all hoses.
2. Remove the pump from its mounting.
3. Using a 10 mm socket wrench, remove the eight
bolts (106) holding the outlet manifold (103) to the
fluid covers (101). See Fig. 11.
4. Remove the seats (201), balls (301), and o-rings
(202) from the manifold.
NOTE: Some models do not use o-rings (202).
5. Turn the pump over and remove the bolts (112)
and inlet manifold (102). Remove the seats (201),
balls (301), and o-rings (202) from the fluid covers
(101).
Reassembly
1. Clean all parts and inspect for wear or damage.
Replace parts as needed.
2. Reassemble in the reverse order, following all
notes in Fig. 11. Be sure the ball checks are as-
sembled exactly as shown. The arrows (A) on the
fluid covers (101) must point toward the outlet
manifold (103).
Service
Torque to 80–90 in–lb (9–10 N.m).
Arrow (A) must point toward outlet manifold (103).
Not used on some models.
Fig. 11
106
103
301*
201*
202*
101
A
301*
201*
202*
102
112
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