Whisper Power M-SQ Pro 15 Installation Manual
  1. Manuals
  2. Brands
  3. Whisper Power Manuals
  4. Portable Generator
  5. M-SQ Pro 15
  6. Installation manual

Whisper Power M-SQ Pro 15 Installation Manual

Marine diesel generator
Hide thumbs Also See for M-SQ Pro 15:
Table of Contents

Advertisement

Quick Links

Download this manual
Installation Manual
Marine Diesel Generator
M-SQ Pro
E n j o y G r e e n E n e r g y
15 kVA | 18 kVA | 1500 RPM | 240/120 V | 60Hz | Split Phase
whisperpower.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the M-SQ Pro 15 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Whisper Power M-SQ Pro 15

Summary of Contents for Whisper Power M-SQ Pro 15

  • Page 1 Installation Manual Marine Diesel Generator M-SQ Pro E n j o y G r e e n E n e r g y 15 kVA | 18 kVA | 1500 RPM | 240/120 V | 60Hz | Split Phase whisperpower.com...
  • Page 2 M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator...

  • Page 3: Table Of Contents

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator Contents INTRODUCTION ����������������������������������������������������������������������������������������������������������������������������������������������������������������4 General 1.2 Location 1.3 Instructions for optimal sound and vibration insulation 1.3.1 Further recommendations 1.4 Ventilation 1.5 Connections 1.5.1 Fuel supply 1.5.2 Cooling 1.5.3 Exhaust system 1.5.4 Digital Diesel Control system (12 Volt) 1.5.5 AC power system (230 / 400 Volt) INSTALLATION SPECIFICATIONS ��������������������������������������������������������������������������������������������������������������������������������������� 14 General 2.2 Commission table 2.3...

  • Page 4: Introduction

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 1 INTRODUCTION WhisperPower generating sets are standard equipped with a sound cover. The canopy has been designed to give effective 1�1 General sound insulation. For optimum sound and vibration dampening, the following factors should be considered. This manual applies to the M-SQ Pro 15/18 Marine Diesel Gener- ating set controlled by Digital Diesel Control first launched in Sep- Most important is the structure on which the generator is tember 2005. For other models refer to other manuals available places to be stiff. See figure 1. Directly below the rubber on our website: www. whisperpower.com. mountings the structure should be supported vertically to the superstructure of the ship. To ensure reliability and durability of the equipment, it is very important that the installation is carried out with the utmost care Avoid mounting the generating set in close proximity to thin and attention. To avoid problems, such as temperature problems, walls or floors that may cause resonance. noise levels, vibration, etc. the instructions set out in this manual must be followed and all installation work must be carried out Sound dampening is extremely poor if the generating set is professionally. mounted on a light weight flimsy surface such as plywood which will only amplify vibrations. If mounting on a thinner surface cannot be avoided, this should be at least be 1�2 Location reinforced with stiffening struts or ribbing. If possible, holes...

  • Page 5: Connections

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 1�5 Connections A “sealed” engine compartment must have a good extraction ventilator to maintain reasonable engine room temperatures. High temperature of intake air reduces engine performance and The generating set comes supplied with all supply lines and out- increases engine coolant temperatures. “The rated power of put cable (i.e. electric cables, cooling water connections, exhaust, the generator is measured at an ambient temperature of 25°C, fuel lines etc.) already connected to the engine and generator. each temperature increase of 5°C reduces the engine power by The supply lines are fed through the capsule’s base. The connec- about 2%”. To minimize these effects the engine room tempera- tions are marked as shown in fig. 2. ture must not be more than 15ºC above the outside ambient air temperature. All electrical connections, cable types and sizes must comply with the appropriate national regulations. Supplied cables are rated Apply a combination of ventilators, blowers and air intake ducting for ambient temperatures up to 70°C. If the cables are required to meet the temperature limit. The air inlet ducts should run to to meet higher temperature requirements, they must be run the bottom of the engine room to clear fumes from the bilge through conduits. and to circulate fresh air. Air outlets should be at the top of the engine room to remove the hottest air. An engine room blower should be used as an extraction ventilator to remove air from the ATTENTION! engine room. Before working (installation) on the system read the In cases where it is impossible to meet the above mentioned tem-...

  • Page 6: Fuel Supply

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 1�5�1 Fuel supply FUEL LIFT PUMP The generati ng set itself is equipped with a fuel lift pump; there- FUEL TANK fore the tank can be installed at a lower level than the generati ng Fuel tanks should be made of appropriate material such as set. The maximum sucti on height is 1 m. The M-SQ- PRO 18 has a (stainless) steel or plasti c. Steel tanks should not be galvanized mechanical fuel lift -pump that should be primed manually before or painted inside. Condensati on can occur in metal tanks when the fi rst start/use.´...

  • Page 7: Cooling

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator The generati ng set should have its own sea water (coolant water) Figure 4: Fuel supply inlet and should not be connected to any other engine systems. A properly installed cooling system is criti cal to keep engine tem- Fuel return peratures within an acceptable range. Ensure that the installati on Fuel supply complies with the following installati on instructi ons. Prefi lter / Water separator (opti onal) Extra fuel lift pump (opti onal)
  • Page 8 M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator Figure 6: Internal cooling system Water level; Water/exhaust separator; Seacock; Waterlock; Air vent; Water strainer; Seacock. WRONG! RAW WATER SUPPLY For raw water supply the following installati on materials are required: - a skin fi tti ng - a sea cock - a water strainer - hoses and clamps. In order to keep the sucti on resistance in the line at a...

  • Page 9: Exhaust System

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator STANDARD EXHAUST SYSTEM INSTALLATION If the generating set cannot be mounted such that the bottom of the generating set is placed above the waterline, an air vent must The generating set exhaust system must remain completely be installed. independent and separate from the exhaust system of any other engine on board. A water lock prevents the generating set from Extend the water hose of the by-pass 60 cm above waterline and being flooded by cooling water and should be installed as close install an air vent. Ideally, the air vent should be mounted above to the generating set as possible. The lock must be large enough the yacht keel centre line (i.e. to minimize the influence of sway- to hold the entire water volume held in the hose from the top ing on the water intake). See figure 6, ref. 5. of the goose neck to the water lock. The water lock must be installed at the lowest point of the exhaust system (ref. to fig. 8, Fast motorboats will lay deeper when sailing at large speed and ref. 1). The exhaust hose must have an inner diameter of 50 mm can cause pressure on the water inlet. This should be avoided to (1½”). The exhaust system must be installed so that the back prevent flooding the engine. pressure inside the exhaust does not exceed 0.07 bar (1psi – 70 cm water column) and total length from the generator to the top If the air vent is clogged the water hoses will not be of the goose neck or water/separator does not exceed 3m (10 vented when the generating set has stopped and water ft.). (Refer to paragraph 5.4.3 of the user’s manual). can be forced into the engine. This leads to immediate engine problems and eventually severe damage! The exhaust hose descends from the capsule to the water lock.
  • Page 10 M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator “SUPER SILENT” EXHAUST SYSTEM If the through-hull exhaust outlet has to be mounted far from In order to reduce the noise level of the generating set to a min- the generating set an exhaust/water separator must definitely imum, an option to reduce the exhaust noise further (especially be installed (Total length of the exhaust piping from generator to exhaust water splashing) is an exhaust/water separator. The top of goose neck (water separator) is more than 3 m.) (ref. to fig. exhaust/water separator allows the cooling water to be ejected 10). through a line (figure 9, ref. A) separate from the exhaust fumes and also functions as a goose neck to prevent water from flood- The sea water from the separator must then run down along the ing the engine. If the exhaust/water separator is mounted more shortest possible path to the through-hull outlet. Only after the than 60 cm above the water level an additional goose neck is not exhaust/water separator the exhaust hose may have a length of required. over 7,5 m (ref. to fig. 10) Figure 9: Super silent exhaust system WRONG! Figure 10:...

  • Page 11: Digital Diesel Control System (12 Volt)

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 1�5�4 Digital Diesel Control system (12 Volt) However water traps should be avoided as the fumes sti ll con- tains water and this should not accumulate in bends (see fi g. 11). An additi onal outlet exhaust muffl er close to the hull outlet will DIGITAL DIESEL CONTROL SYSTEM help further to reduce noise emission (fi gure 8, ref. 2) The electrical control system is standard in 12 Volt with negati ve earth. Non- earth return is available as an opti on for aluminium vessels to prevent corrosion.
  • Page 12 M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator Automati c start/stop ti ng cable to the green connector. Some soft ware versions in old system panels (supplied before May 2004) could confl ict with the WhisperPower cannot be held responsible for soft ware in the DDC and an update of the soft ware of the system damage caused by the unatt ended running panel could be necessary. When this is the case consult to the generator using the auto- start/stop mode or WhisperPower service department for advice.

  • Page 13: Ac Power System (230 / 400 Volt)

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator However, the negative of all the batteries on the vessel should be Be sure that all electrical installations (including all safety sys- interconnected (when on earth) to avoid difference in the voltage tems) comply with all required regulations of the local authori- level of the earth on different places causing trouble to electronic ties. All electrical safety/shutdown and circuit breaking systems devices which might be in the system. have to be installed on board as the generating set itself cannot be equipped with such equipment for every possible variation. The above recommendation is not valid for ships having the start- er battery of the propulsion engine or other auxiliary equipment The vessel’s power supply system should be suitable and safe for positive grounded. When this is the case an expert should be the AC voltage which is applied and the power that will be gen- consulted. erated. Special attention has to be paid on dividing the system in A battery switch may be used to interrupt the positive connec- branches which are fused individually. tion. It is absolutely essential that each and every circuit in the The starter battery is charged by the alternator on the engine. An on-board electrical system is properly installed by a qualified additional battery charger will help to keep the battery in good electrician. condition when the generating set is not used. A battery charger is not included in the standard supply. A high efficiency battery The M-SQ15 and M-SQ18 can be connected as a single phase charging unit can be ordered from WhisperPower which is able 230 Volt generator by an arrangement of the wiring in double to charge both the ship’s main battery and the starter battery. DELTA. When the wires are arranged in STAR the output will be Also a small charger can be used to charge the starter battery 230/400Volt.

  • Page 14: Installation Specifications

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 2 INSTALLATION SPECIFICATIONS WARNING In all situati ons the transfer switches between shore, 2�1 General inverter and generator should switch all connecti ons, the line(s) as well as neutral. Install the generator with the 8 holes ø13 on a rigid surface. Be aware that insulati on protecti on systems can be diff erent for diff erent applicati ons and even within the ship there could be diff erent standards for diff erent spaces. We did refer to the Recreati onal Craft Directi ve that applies to pleasure craft up to 24 m of length. Someti mes one has to comply with other standards...

  • Page 15: Commission Table

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 2�2 Commission table C heck if a siphon breaker (air vent) is necessary and has been installed. O pen the seawater inlet valve and check all water connec- tions. Check if the strainer is installed on or just above the seawater level. C heck if the exhaust system is properly installed. Check maximum length of exhaust hose, diameter of exhaust hose, position of the water lock, maximum lift. Also check the minimum required height of 60 cm above sea level of the exhaust loop (goose neck). Open the seawater outlet valve and check all water connections. Check the AC cables and the grounding. C heck if an AC breaker is installed before or after the power source selector. When there is only a circuit breaker, use it to disconnect the generating set from the grid. C heck all DC connections, check if the battery switch/ circuit breaker is closed. O pen the fuel valve. Check if there are no air leaks in the fuel supply line, and check if the lift of the fuel is less than 1 meter. Check if there is no air in the water fuel separator. T o bleed the fuel system use the manual pump by turning...

  • Page 16: Installation Specifications M-Sq-Pro 15

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 2�3 Installation specifications M-SQ-Pro 15 M-SQ Pro 15 M-SQ Pro 18 GENERAL 1500-1800 rpm 1500-1800 rpm Alternator Split Phase Engine Kubota diesel, model V1505 BG V2203 BG Number of cylinders Displacement 1498 cm3 2197 cm3 Bore X stroke 78,0 x 78,4 mm 87 x 92,4 mm Combustion air consumption 1,5 m³/min. 1,52 m³/min Continuous power 60 Hz...

  • Page 17: Specifications Of The Accessories

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 2�4 Specifications of the accessories M-SQ Pro 15 M-SQ Pro 18 Water scoop 3/4” = 20 mm 1” = 25,4mm Inlet valve 3/4” in / 20 mm out 1” in / 25,4 mm out Water strainer 20 mm in, 20 mm out 25,4 mm in, 25,4 mm out Air vent 20 mm 25,4 mm Inlet suction hose 20 mm 25,4 mm Fuel filter/water separator 30 micron 30 micron Fuel inlet and return 8 mm...
  • Page 18 M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator Article No Description Dimensions 50230053 Water pickup scoop 1” 50230043 Lever operated ball valve f/f 1” 50221008 Male hose connector 3/4” × 25 mm 50221503 Hose clamp, stainless 25-40 mm 50220050 Raw water hose 25 × 33 mm 50230061 Nickel plated brass intake strainer ¾” 50221010 Male hose connector 1” × 25 mm TOTAL 40230221 WATER INLET KIT 25 mm (1”) M-SQ-Pro 18...
  • Page 19 M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator WATER SEPARATOR AND WET EXHAUST KITS (51 mm) Arti cle No Descripti on Dimensions 50221505 HD hose clamp 40-60 mm 50220035 Marine exhaust hose 51 mm inner 40230084 Water lock 51 x 51 mm 50230034 Brass through hull fi tti ng 1½” × 70 mm 50221024 Female hose connector 1 ½” x 50mm...
  • Page 20 M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator FUEL KIT Article No Description Dimensions 50230091 Filter head for fuel strainer/water separator M14 × 1.5 mm 50221618 Parallel male coupling M14 - 8 mm 50221619 Parallel male coupling M14 - 10 mm 50221620 Hose connection, outer cone M16 × 1.5 mm, 8 mm 40230092 Filter for fuel strainer/water separator 50221522 Hose clamp, stainless 10-16 mm 50221632 Gasket ring 18 × 14 × 1.5 mm 50221203...

  • Page 21: Diagrams & Drawings

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3 DIAGRAMS & DRAWINGS 3�1 WIRING CODES AND COLORS M-SQ PRO 15 SPLIT PHASE - MARINE Wire number Origin Destination Section Color code - M1:+ -G3:+ 10 (mm²) - S1 -M1:+ 35 (mm²)

  • Page 22: Wiring Codes And Colors M-Sq Pro 18 Split Phase - Marine

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3�2 WIRING CODES AND COLORS M-SQ PRO 18 SPLIT PHASE - MARINE Wire number Origin Destination Section Color code -G1:BL - EXC - -J4:F- 1.5 (mm²) -G1:YL - EXC + -J4:F+ 1.5 (mm²) - G1:GN -J4:L1 1.5 (mm²)

  • Page 23: Lay Out Control Wiring M-Sq Pro 15 Split Phase Kubota

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3.2.1 Lay out control wiring M-SQ PRO 15 SPLIT PHASE Kubota...

  • Page 24: Lay Out Control Wiring M-Sq Pro 15 Split Phase Kubota

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3.2.2 Lay out control wiring M-SQ PRO 15 SPLIT PHASE Kubota...

  • Page 25: Lay Out Control Wiring M-Sq Pro 15 Split Phase Kubota

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3.2.3 Lay out control wiring M-SQ PRO 15 SPLIT PHASE Kubota Figure 18: Terminal modes...

  • Page 26: Lay Out Control Wiring M-Sq Pro 18 Split Phase Kubota

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3.2.4 Lay out control wiring M-SQ PRO 18 SPLIT PHASE Kubota...

  • Page 27: Lay Out Control Wiring M-Sq Pro 18 Split Phase Kubota

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3.2.5 Lay out control wiring M-SQ PRO 18 SPLIT PHASE Kubota...

  • Page 28: Lay Out Control Wiring M-Sq Pro 18 Split Phase Kubota

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3.2.6 Lay out control wiring M-SQ PRO 18 SPLIT PHASE Kubota...

  • Page 29: Whisperpower Remote Panel

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3�3 WhisperPower remote panel Fig. 16: WhisperPower remote panel The remote panel comes in a carton that can be used as a template to drill the mounti ng hole.

  • Page 30: M-Sq 15 Dimensions And Footprint

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3�4 M-SQ 15 dimensions and footprint Fig. 17: Outer dimensions (mm) M-SQ- PRO 15 M-SQ- PRO 15 CONNECTIONS BOX DIMENSIONS • Exhaust: 50 mm • Length: 1145 mm • Fuel hose: 5/16” (8 mm) •...

  • Page 31: M-Sq 18 Dimensions And Footprint

    M-SQ PRO 15/18 kVA 60 Hz Marine Diesel Generator 3�5 M-SQ 18 dimensions and footprint Fig. 18: Outer dimensions (mm) M-SQ- PRO 18 M-SQ- PRO 18 CONNECTIONS BOX DIMENSIONS • Exhaust: 50 mm • Length: 1220 mm • Fuel hose: 5/16” (8 mm) •...
  • Page 32 E n j o y G r e e n E n e r g y WhisperPower BV Kelvinlaan 82, 9207 JB Drachten The Netherlands www.whisperpower.com sales@whisperpower.com...

This manual is also suitable for:

M-sq pro 18

Table of Contents