Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Grunbeck thermaliQ:FB2
Summary of Contents for Grunbeck thermaliQ:FB2
- Page 1 We understand water. Filling section | thermaliQ:FB2 Operation manual...
- Page 2 Central Contact Germany Sales Phone +49 9074 41-0 Technical Service Phone +49 9074 41-333 Fax +49 9074 41-120 Availability Monday to Thursday 7:00 am – 6:00 pm Friday 7:00 am – 4:00 pm Your local point of contact: see accompanying list of representatives Subject to technical modifications.
-
Page 3: Table Of Contents
Table of contents Table of contents Filling the heating ....... 25 About this instruction ......4 Handing over the product to the owner/user .......... 28 Other applicable documents ....4 Target group ......... 4 Storage of the documents ..... 4 Operation .......... -
Page 4: About This Instruction
About this instruction 1.1 Other applicable documents The following documents also apply in the case of the filling section thermaliQ:FB2: ● The manuals of all accessories used. 1.2 Target group The intended audience for this manual is comprised of qualified specialists and owner-users. -
Page 5: Symbols Used
About this instruction 1.4 Symbols used This symbol identifies instructions that you must comply with for your personal safety. This symbol identifies instructions that you must comply with in order to avoid damage to property. This symbol identifies important information about the product or its handling. -
Page 6: Typographical Conventions
» Result instruction Lists ● List item • List sub-item Status level>Menu Menu paths level>Submenu Display texts Display text Operating elements Button/key 1.6 Validity of the instruction This instruction applies to the following products: ● Filling section thermaliQ:FB2 6 | 48... -
Page 7: Type Plate
Max. operating pressure Ambient temperature QR code Order no. filling section Serial no. filling section Data matrix code Product designation filling section ● Product designation: Filling section thermaliQ:FB2 ● Order no.: 707 760 ● Serial no.: ______________________ 7 | 48... -
Page 8: Safety
Safety Safety Warning: Contamination of drinking water due to incorrect handling. ● Risk of infectious diseases. ► Have the installation, start-up and annual maintenance carried out by qualified specialists only. 2.1 Safety measures ● Carefully read this manual before operating your product. ●... -
Page 9: Technical Safety Instructions
Safety 2.2 Technical safety instructions This manual contains instructions that you must comply with for your personal safety as well as to avoid damage to property. The information and instructions are highlighted by a warning triangle and have the following structure: CAUTION: Type and source of danger ●... -
Page 10: Regulations
Safety 2.3 Regulations When installing and starting up the system, amongst others, comply with the following regulations and guidelines: ● Statutory regulations on environmental protection ● Provisions of the employers' liability insurance companies ● DIN EN 806 Specifications for installations inside buildings conveying water for human consumption ●... -
Page 11: Responsibilities Of The Owner-User
Safety 2.5 Responsibilities of the owner-user Comply with the following instructions to ensure the proper and safe functioning of the product: ● Arrange for a qualified specialist to carry out installation, start-up and maintenance. ● Have the product explained to you by the qualified specialist. -
Page 12: Product Description
Product description Product description 3.1 Intended use The thermaliQ:FB2 filling section is used for safely connecting a heating system to a drinking water installation in accordance with the standards. The filling section protects the drinking water against backflow of water from the heating circuit. -
Page 13: Product Components
Product description 3.3 Product components Item Designation Item Designation Shut-off valve (inlet) Pressure reducer Shut-off valve (outlet) Vent valve (inlet) Conductivity measuring cell Vent valve (outlet) Type plate Filling cartridge O-ring Plastic bell housing Drain funnel Pressure gauge Test connection inlet pressure Rotary flange (system separator) zone Test connection intermediate... -
Page 14: Accessories
Product description 3.4 Accessories Figure Product Order no. Filling cartridge desaliQ:HB4 707 150 with bottle adapter For the full demineralisation of water for heating systems. Filling cartridge desaliQ:HB4 707 155 without bottle adapter desaliQ connecting adapter 707 276 Adapter for connecting the filling cartridge desaliQ:HB4 to the treatment group thermaliQ:HB2. -
Page 15: Functional Description
Product description 3.5 Functional description The filling section thermaliQ:FB2 consists of a system separation unit, a pressure reducing unit and a treatment unit. The raw water for filling the heating system flows through the inlet shut-off valve and the dirt trap into the system separator unit. - Page 16 Product description 3.5.2 Pressure reducer The pressure reducer reduces the pressure on the inlet side (primary pressure) to the desired pressure on the outlet side (back pressure). 3.5.3 Treatment group Physical The raw water passes through the shut-off valve into the filling cartridge desaliQ:HB2.
- Page 17 Product description The anion exchanger resin is used in full demineralisation to filter off negatively charged ions, the so-called anions. All anions such as nitrate, phosphate, sulphate, chloride and hydrogen carbonate contained in the raw water are exchanged for OH ions.
-
Page 18: Installation
Installation Installation The installation of a filling section represents a major intervention into the drinking water system and may only be performed by a qualified specialist. Item Designation Drinking water filter pureliQ:KD 18 | 48... -
Page 19: Requirements For The Installation Site
Installation 4.1 Requirements for the installation site Observe local installation directives, general guidelines and technical specifications. ● The installation site must be frost-proof and ensure the product is protected from chemicals, dyes, solvents and vapours. ● The installation room must have a drain connection (DN 40). -
Page 20: Checking The Scope Of Supply
Installation 4.2 Checking the scope of supply Item Designation Item Designation Water meter screw fittings Filling section Flat seal Non-return valve Flat gasket with cap sieve Filling cartridge desaliQ:HB2 Operation manual ► Check the scope of supply for completeness and possible damage. -
Page 21: Installing The Product
Installation 4.3 Installing the product 1. Assemble the filling group with the treatment group. Observe the flow direction (flow direction arrow is located under the shut-off valves). 2. Flush the pipeline. 3. Install the water meter screw connection into the pipe. 4. - Page 22 Installation 6. Install a DN 40 drain connection (not included in the scope of supply). Make sure there is a free outlet. 7. Mount the filling cartridge and the plastic bell housing. » The product is installed. 22 | 48...
-
Page 23: Start-Up
Start-up Start-up 5.1 General procedure 1. Check the correct installation of the filling section and the filling cartridge. 2. Adjust the filling pressure of the heating circuit at the pressure reducer. 3. Open the on-site shut-off valves of the drinking water inlet. 23 | 48... -
Page 24: Setting The Pressure Reducer
Start-up 5.2 Setting the pressure reducer Item Designation Item Designation Adjusting handle Screws The pressure reducer can be adjusted between 0.5 – 4 bar. Factory set to 1.5 bar. The pressure reducer can be adjusted as follows: 1. Loosen the screw. 2. -
Page 25: Filling The Heating
Start-up 5.3 Filling the heating 4. Slowly open the shut-off valve for drinking water (inlet). 5. Slowly open the shut-off valve for the pressure reducer (outlet). » The filling process begins. 25 | 48... - Page 26 Start-up 6. Open the vent valves. » The filling section with demineralisation unit is vented. 7. Close the vent valves when no more air is escaping. 8. Check for leaks. 9. Press the button of the conductivity measuring cell. » The LED of the conductivity measuring cell flashes, the conductivity measuring cell is activated.
- Page 27 Start-up 10. Close both shut-off valves after filling. » The filling process is completed. 11. Read off the pressure at the pressure gauge and correct it if necessary (see chapter 5.2). 27 | 48...
-
Page 28: Handing Over The Product To The Owner/User
Start-up 5.4 Handing over the product to the owner/user Proceed as follows during the handover of the product: 1. Inform the owner/user how the product works. 2. Hand over all documents to the owner/user for storage. 3. Use the manual to brief the owner/user, and answer any questions. -
Page 29: Operation
Operation Operation 6.1 Functional check of the conductivity measuring cell ► Press the button of the conductivity measuring cell. » The conductivity measuring cell is activated. » An LED flashes after activation. The conductivity measuring cell switches off after 45 minutes. Display of the conductivity measuring cell LED is flashing Conductivity of water... -
Page 30: Replacing The Conductivity Measuring Cell Battery
Operation 6.2 Replacing the conductivity measuring cell battery 1. Pull the cover of the conductivity measuring cell off. 2. Remove the circuit board. 3. Remove the used battery. 4. Insert a new battery. 5. Close the cover of the conductivity measuring cell. 6. -
Page 31: Installation/Replacement Of Filling Cartridge
Operation 6.3 Installation/replacement of filling cartridge Proceed as follows to replace the filling cartridge: 1. Close the inlet shut-off valve. 2. Open the vent valves. » The filling section is unpressurised. 3. Remove the plastic bell housing (anticlockwise direction of rotation). 4. -
Page 32: Cleaning, Inspection, Maintenance
Cleaning, inspection, maintenance Cleaning, inspection, maintenance Inspection and maintenance of a filling section is stipulated in DIN standard DIN EN 806-5. Regular maintenance ensures trouble-free, hygienic operation. The filling section must be serviced by a qualified specialist at least once a year. Proper operation and maintenance of the product are essential for trouble-free and hygienic operation. -
Page 33: Intervals
Cleaning, inspection, maintenance 7.2 Intervals Grünbeck recommends a semi-annual inspection and an annual maintenance according to DIN EN 806-5. Operation Interval Execution Visual/functional check, leak test Inspection 6 months Maintenance 12 months Clean dirt trap and outlet funnel, check system separator for function, check resting/flow and differential pressure of the system separator 7.3 Inspection... -
Page 34: Maintenance
Cleaning, inspection, maintenance Check for leaks 1. Open the shut-off valve (inlet and outlet). 2. Open a downstream withdrawal point (e.g. tap for heating replenishment). » No water is allowed escape from the system separator to the outlet funnel. 3. Close the shut-off valve at the outlet and at the withdrawal point. - Page 35 Cleaning, inspection, maintenance Cleaning the dirt trap Item Designation Item Designation Retaining clip Screw plug inlet pressure zone Brass insert Dirt trap 1. Close both shut-off valves. 2. Loosen the screw plug on the test connection. » The filling combination is depressurised at the test connection of the inlet pressure zone.
- Page 36 Cleaning, inspection, maintenance Cleaning the outlet funnel ► Clean the outlet funnel (free drain) and the ventilation openings. 36 | 48...
- Page 37 Cleaning, inspection, maintenance Functional check of system separator 1. Open the shut-off valve at the inlet of the filling group until water pressure is applied and then close it again. 2. Slowly unscrew the screw plug at the test connection of the inlet pressure zone of the system separator by approx.
-
Page 38: Consumables
Cleaning, inspection, maintenance Testing of rest, flow and differential pressure of the system separator The service set (refer to chapter 3.4) can be used to perform a test. The necessary test steps can be found in the operation manual of the service set for system separator (order no. 132 945) or in accordance with DIN 12729. -
Page 39: Malfunction
Malfunction Malfunction Short-term, undefined water leakage at the outlet funnel of the filling section does not represent a malfunction. This is a normal control behaviour of the filling section caused by pressure fluctuations on the inlet side in the water supply system. Observation Meaning Remedy... -
Page 40: Disposal
Disposal Disposal ► Comply with the applicable national regulations. 9.1 Packaging ► Dispose of the packaging in an environmentally sound manner. 9.2 Product If this symbol (crossed out waste bin) is on the product, this product or the electric and electronic components are not allowed to be disposed of in the household waste. -
Page 41: Technical Specifications
Technical specifications 10 Technical specifications Dimensions and weights A Installation length with screw connection B Installation length without screw connection C Height above centre of pipe connection D Height below centre of pipe connection E Clearance required for removal F Distance to wall G Total height H Drain connection/outlet funnel Operating weight, approx. -
Page 42: Operation Log
Operation log 11 Operation log Filling section thermaliQ:FB2 Serial no.: _____________ ► Document the start-up and all maintenance activities. 11.1 Start-up log Customer Name: Address: Installation/accessories Drain connection acc. to DIN EN 1717 Floor drain available Safety device Remarks Start-up... -
Page 43: Maintenance
Operation log 11.2 Maintenance Work performed Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company: Repair Name: Date, signature Maintenance Company:... - Page 44 Notes Notes 44 | 48...
- Page 48 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more Information go www.gruenbeck.com to www.gruenbeck.com...
Need help?
Do you have a question about the thermaliQ:FB2 and is the answer not in the manual?
Questions and answers