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Summary of Contents for Grunbeck GENO-OSMO-X
- Page 1 Operation manual Reverse osmosis system GENO-OSMO-X with GENO-tronic operating element and GENO-OSMO-X controller starting from software version V1.11 Edition: April 2018 Order no. 124 750 927-inter...
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Page 3: Table Of Contents
LECTRICAL INSTALLATION Circuit diagram of power distribution ..............................26 Connections within the GENO-OSMO-X control unit and the GENO-tronic operating element: ............28 Connections within the GENO-OSMO-X reverse osmosis system ....................29 Connections to other subsystems - system output ..........................30 ... - Page 4 Reverse osmosis system GENO-OSMO-X Publisher's information All rights reserved. Copyright by Grünbeck Wasseraufbereitung GmbH Printed in Germany Effective with the date of edition indicated on the cover sheet. -We reserve the right to modifications, especially with regard to technical progress-...
- Page 5 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany Responsible for documenta- Markus Pöpperl tion: System designation: Reverse osmosis system GENO-OSMO-X System size: 200, 400, 800, 1200, 1600, 2200, 3000 Serial number: refer to type designation plate Applicable guidelines: Machinery Directive (2006/42/EC)
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Page 6: Ageneral
Reverse osmosis system GENO-OSMO-X A General 1 | Preface Thank you for opting for a Grünbeck product. Backed by decades of experience in the area of water treatment, we provide solutions for all kind of processes. All Grünbeck systems and devices are made of high-quality mate- rials. -
Page 7: General Safety Information
Reverse osmosis system GENO-OSMO-X 3 | General safety information 3.1 Symbols and notes Important information in this operation manual is characterised by symbols. Please pay particular attention to this information to ensure the hazard-free, safe and efficient handling of the sys- tem. -
Page 8: Protection From Water Damage
Reverse osmosis system GENO-OSMO-X 3.4 Protection from water damage Warning! In order to properly protect the installation site against water damage: a sufficient floor drain system must be available or a safety device (see chapter C Accessories) must be in- stalled. -
Page 9: Bbasic Information
Reverse osmosis system GENO-OSMO-X B Basic information 1 | Laws, regulations, standards In the interest of good health, rules cannot be ignored when it comes to the processing of drinking water. This operation man- ual takes into consideration the current regulations and stipu- lates information that you will need for the safe operation of your water treatment system. -
Page 10: Functional Principle Of Reverse Osmosis
Reverse osmosis system GENO-OSMO-X 3 | Functional principle of reverse osmosis Principle: Concentrate: Pre-treated feed water Permeate Fig. B-1: Functional principle Osmosis Osmotic pressure Reversed osmosis Solution of high Solution of low Solution of high Solution of low Solution of high... -
Page 11: Cproduct Description
Serial number: Order no.: Fig. C-1: Type designation plate of the reverse osmosis system GENO-OSMO-X Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx... -
Page 12: Functional Description
Reverse osmosis system GENO-OSMO-X 2 | Functional description Feed water Concentrate to drain Permeate Fig. C-2: System design of the reverse osmosis system GENO-OSMO-X Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx... - Page 13 Reverse osmosis system GENO-OSMO-X Feed water inlet Connection 1“ or 1¼ (male thread), flat sealing, for feed water connection by others on site Note: Provide connection by means of water meter screw con- nection. Solenoid valve During the permeate production, this valve is always open. Fol-...
- Page 14 (RO1CT1)) for the continuous measure- RO1CQ1 ment of the permeate conductivity. The measuring results are in- dicated in the control unit. Fig. C-3: Reverse osmosis system GENO-OSMO-X hydro module for feed water Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx...
- Page 15 Reverse osmosis system GENO-OSMO-X Fig. C-4: Reverse osmosis system GENO OSMO-X hydro module for concentrate Fig. C-5: Reverse osmosis system GENO OSMO-X hydro module for permeate Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx...
- Page 16 Reverse osmosis system GENO-OSMO-X Fig. C-6: Reverse osmosis system GENO-OSMO-X 3000 with fine filter, hydraulic connections, membrane and high-pressure pump Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx...
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Page 17: Technical Specifications
Reverse osmosis system GENO-OSMO-X 3 | Technical specifications Table C-1: Technical specifications Reverse osmosis system GENO-OSMO-X 1200 1600 2200 3000 Connection data Nominal connection diameter (male thread) 1“ 1“ 1“ 1“ 1“ 1 ¼“ 1 ¼“ of feed water inlet Nominal connection diameter (male thread) 1“... -
Page 18: Appropriate Application
Reverse osmosis system GENO-OSMO-X 4 | Appropriate application The reserve osmosis system is designed for the demineralisa- tion of drinking water according to the German Drinking Water Ordinance (TrinkwV). The generated water is primarily used for industrial applications. A corresponding pre-treatment is required and the application limits (paragraph 5) must be adhered to. -
Page 19: Application Limits
Reverse osmosis system GENO-OSMO-X 5 | Application limits For the application of the reverse osmosis system, the limit val- ues stipulated in the German Drinking Water Ordinance repre- sent the upper limits for the admissible substances contained in the water. -
Page 20: Scope Of Supply
Reverse osmosis system GENO-OSMO-X 6 | Scope of supply Control unit with 4.3" graphics touch panel to indicate the op- 6.1 Standard equipment erating state and system values. Voltage-free contacts to re- lay advance warnings and safety shut-downs. Digital input for priority permeate production in times when electricity tariffs are low (smart metering). -
Page 21: Optional Accessories
Reverse osmosis system GENO-OSMO-X 6.2 Optional accessories Note: It is possible to retrofit existing systems with optional com- ponents. Please contact your local Grünbeck representative or Grünbeck’s headquarters in Hoechstaedt for details. 101 210 BOXER K 1" drinking water filter... - Page 22 Reverse osmosis system GENO-OSMO-X 750 160 Communication module Profibus DP For connection to a Profibus DP „Master“ 750 170 Communication module BACnet IP For connection to a BACnet IP „Master“ 750 175 Communication module Modbus RTU For connection to a Modbus RTU „Master“...
- Page 23 Reverse osmosis system GENO-OSMO-X 126 400 Safety device protectliQ:A20 Product for protection against water damage in one and two-family homes. - For additional versions, please inquire - Pure water tank for intermediate storage of per- meate flowing unpressurised from GENO-re- verse osmosis systems Tank design: ...
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Page 24: Consumables
GENO-replacement filter element, with protective cylinder Packing unit: 2 pcs 750 261 RO-membrane with seal 4“ x 40“ Reverse osmosis system GENO-OSMO-X 400 - GENO-OSMO-X 3000 Packing unit: 1 pc RO-membrane with seal 4“ x 21“ 750 293 Reverse osmosis system GENO... -
Page 25: Wearing Parts
Reverse osmosis system GENO-OSMO-X 6.4 Wearing parts Seals and valves are subject to a certain wear and tear. Wearing parts are listed below. Note: Although these are wearing parts, we grant a limited war- ranty period of 6 months. -
Page 26: Dinstallation
Reverse osmosis system GENO-OSMO-X D Installation 1 | General Installation Instructions The installation site must provide adequate space. Only the left side (pressure pipes) of the system may be placed flush to the wall. In front, behind and on the right side of the system, adequate clearance for installation and service work must be provided (>... -
Page 27: How To Connect The System
Make the connection between permeate outlet and supply tanks. BOXER K 1" drinking water filter Reverse osmosis system GENO-OSMO-X System separator GENO-DK 2 Permeate tank with sterile air filter and level sensor Delta-p water softener... -
Page 28: Electrical Installation
Reverse osmosis system GENO-OSMO-X 4 | Electrical installation As the reverse osmosis system GENO-OSMO-X features a fre- quency converter for the high-pressure pump, problems with the residual current circuit breaker installed in the feeder may occur. We therefore recommend: Use of an AC/DC sensitive RCCB with a response threshold of 300 mA. - Page 29 Reverse osmosis system GENO-OSMO-X Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx...
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Page 30: Connections Within The Geno-Osmo-X Control Unit And The Geno-Tronic Operating Element
Reverse osmosis system GENO-OSMO-X 4.2 Connections within the GENO-OSMO-X control unit and the GENO-tronic operating element: The following connections are pre-set at the factory and must not be modified: Linux operating element Power supply of programming board From terminal of circuit board to terminal of programming board... -
Page 31: Connections Within The Geno-Osmo-X Reverse Osmosis System
Reverse osmosis system GENO-OSMO-X 4.3 Connections within the GENO-OSMO-X reverse osmosis system The following connections are preset internally at the factory and must not be modified: to component Line Signal From GENO-OSMO-X control unit Mains switch housing lid H05VV-F 5G1.5 mm²... -
Page 32: Connections To Other Subsystems - System Output
Reverse osmosis system GENO-OSMO-X 4.4 Connections to other subsystems - system output to component Line Signal Colour From GENO-OSMO-X control unit System output Tank Digital signals BB1 for regis- LiYY 5x0.25 mm² +24 V= tration of filling level of pure... -
Page 33: Connections To Other Subsystems - Dosing Pump Ro1 P2 For Antiscalant Pre-Treatment
Reverse osmosis system GENO-OSMO-X 4.6 Connections to other subsystems – Dosing pump RO1 P2 for antiscalant pre-treatment to component Line Signal Colour Connector From GENO-OSMO-X control unit Pulse input LiYY 2x0.25 mm² Signal/fault signal output LiYY 4x0.25 mm² +24 V=... -
Page 34: Subsystems Water Softener And/Or Pressure Booster Interconnected Via Rs485 Data Line - Connection Of Terminating Resistors
"ON". RS485 interconnection between Connection of terminating resistors for GENO-mat duo WE + GENO-OSMO-X GENO-mat duo WE and GENO-OSMO-X (*) GENO-OSMO-X + pressure booster GENO-OSMO-X + pressure booster (*) GENO-mat duo WE-X + GENO-OSMO-X +... -
Page 35: Connections To Other Subsystems - Optional Signals Or Accessories
Reverse osmosis system GENO-OSMO-X 4.12 Connections to other subsystems – Optional signals or accessories to component Line Signal From GENO-OSMO-X control unit The signals "collective fault sig- Voltage-free each, Error nal" and "signal with joint control max. 230 V~/1 A Signal common"... -
Page 36: Estart-Up
(are) protected by means of a preserving agent. First of all, this preserving agent must be flushed off. After switching on the power supply for the first time, select the subsystem menu GENO-OSMO-X. Tap on it. The following pop-up window will appear in the touch display of the GENO-tronic control unit: Order no. - Page 37 Reverse osmosis system GENO-OSMO-X By tapping on "START", the feed water solenoid valve, the con- trol valve concentrate to drain and sporadically the control valve concentrate recirculation open. The preservation agent is washed out to the drain. Attention! While the preserving agent is being flushed off, the system is deaerated at the same time.
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Page 38: Foperation
Reverse osmosis system GENO-OSMO-X F Operation 1 | Introduction Note: Instructions in bold are absolutely essential to ensure that work can continue. All other instructions can be ignored if the value shown on the display remains unchanged. Settings in the technical service programming level may only be performed by Grünbeck's technical customer service/authorised... -
Page 39: Info Level Of Geno-Osmo-X
Reverse osmosis system GENO-OSMO-X 2.2 Info level of GENO-OSMO-X If the subsystem features an ON/OFF function such as the re- verse osmosis system OSMO-X, the Info level has an ON/OFF button, too: Green = subsystem ON, Red = subsystem OFF. With the Home button, you may return to the Home screen. -
Page 40: Change, Save, Reject Parameters
Reverse osmosis system GENO-OSMO-X 2.3 Change, save, reject parameters In a menu with permanently stored selections, any choice (line) can be selected by tapping on it. The middle line is in slightly larger print, however. Save your selection with this button. -
Page 41: Acknowledgement Of Errors/Signals
Reverse osmosis system GENO-OSMO-X 2.4 Acknowledgement of errors/signals In case of a pending signal or malfunction, the sta- tus line changes its colour and on the home screen, the subsystem concerned has a coloured frame. Yellow = signal Red = error Tap on the status line >>... -
Page 42: Screen Saver
System menu I can be accessed without entering a Code. The parameters stored apply to all systems in case more subsystems than just the GENO-OSMO-X are present and are operated via the GENO-tronic operating element. Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx... - Page 43 Note: The SD card socket is integrated in the operating element of the GENO-tronic - to insert the card, the control unit of the GENO-OSMO-X must be opened. Parameters Factory Setting Comment...
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Page 44: Data Logging On An Sd Card
Reverse osmosis system GENO-OSMO-X 3.2 Data logging on an SD card The measured values on the SD card theoretically comprise an entire "production line", from the softening or anti-scaling dosing) to the reverse osmosis (electrodeionisation is still not possible at present) and via the pure water tanks up to the pressure booster. - Page 45 Reverse osmosis system GENO-OSMO-X Table F-1: GENO-tronic data logging Softening NX1 Residual hardness mon- Dosing 1 P2/P3 Reverse osmosis 1 itoring system NX1CQ1 duo WE (refer to specifi- Softwatch Komfort or Grundfos OSMO-X cations) or Delta-p Softwatch Premium Remaining capacity ...
- Page 46 Reverse osmosis system GENO-OSMO-X Continuation of table F-1: GENO-tronic data logging Electrodeionisation Pure water tank Pressure booster Reverse osmosis EDI1 DEA1P1/P2 1 Permeate stage EDI – deferred until EDI Single or twin pres- OSMO-X receives the hardware sure booster (see...
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Page 47: System Menu Ii
Not Code protected: Indication of the software version of the GENO-OSMO-X control unit and the GENO-tronic operating ele- ment. 4 | Sub-system GENO-OSMO-X reverse osmosis system The menu of the reverse osmosis system GENO-OSMO-X is structured as follows: Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx... -
Page 48: User Programming Level
Reverse osmosis system GENO-OSMO-X 4.1 User programming level The user programming level can be accessed without entering a Code. Parameters Factory Setting Comment setting range Operating mode Locked Locked/ The desired operating mode Flushing/ (except for Locked) has to be... - Page 49 Reverse osmosis system GENO-OSMO-X Parameters Factory set- Setting Comment ting range Switch-on pressure [bar] 1.0 ... 5.0 In automatic operation, the (only in case of sys- system starts the permeate tem output Online) production if the switch-on pressure is undershot.
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Page 50: Installer Level (Code 113)
Access to the menu is protected by Code 113. Note: The parameters marked with (*) must not be modified in the reverse osmosis system series GENO-OSMO-X! Parameters Factory Setting Comment... - Page 51 Reverse osmosis system GENO-OSMO-X Parameters Factory Setting Comment setting range Function RO1V4/V7 RO1V4 RO1V4 RO1V4 = First permeate RO1V7 RO1V7 = Draining of bypass constant Constant = output continu- ously produces 24 V DC. Switching capacity max. 5 W Function...
- Page 52 If the frequency converter Fault signal works properly, it has to es- RO1A1 (*) tablish a connection between its voltage-free contact termi- nals 10/11 and terminals 56/57 of the GENO-OSMO-X control unit Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx...
- Page 53 Reverse osmosis system GENO-OSMO-X Parameters Factory Setting Comment setting range Function Signal Signal/ Input function terminals 60/61: Programmable input error/ Signal = signal contact termi- forced stop nals 8/9 switches and a pro- grammable text appears, the system continues running...
- Page 54 Reverse osmosis system GENO-OSMO-X Parameters Factory Setting Comment setting range Input logic NOC/ Contact type suction lance Error dosing pump RO1 P2 termi- empty signal nals 63/64 (empty signal) RO1CL.2 (*) resp. 63/65 (pre-warning): NOC = open contact means Input logic...
- Page 55 Reverse osmosis system GENO-OSMO-X Parameters Factory Setting Comment setting range Source Switch on/off Internal Internal/ Internal = takes the values of pressure HMS/modbus the OSMO-X controller. HMS = takes the values of the Profibus/BACnet Master con- troller. Modbus = takes the values of the Modbus Master controller.
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Page 56: Customer Service Level
Reverse osmosis system GENO-OSMO-X 4.3 Customer service level The customer service level contains parameters that might have to be adapted to the conditions on site during the start-up. Access to this level is protected by a Code. 4.4 Extended customer service level I... -
Page 57: Counter Readings, Error Memory
Reverse osmosis system GENO-OSMO-X 4.6 Counter readings, error memory Here, the system's history is documented. Access to this level is protected by Code 245. Parameters Display Comment Operating hours Time during which the system has been connected to the power supply Sum permeate [m³]... -
Page 58: Key Operation
Reverse osmosis system GENO-OSMO-X 4.7 Key operation Key operation is required during start-up and for service pur- poses, if components need to be replaced. Access to this level is protected by a Code. 4.8 Reset of counter readings After the completion of the maintenance work or the replacement of a component, the respective counter reading can be deleted. -
Page 59: Permeate Tank
As the permeate tank does not have any functions of its own, only its Info level is displayed if the system output Tank is pro- grammed at the GENO-OSMO-X . Access is not limited via Code. Order no. 134 750 927-inter Edited by: phar/mrie G:\BA-750927-inter_134_GENO-OSMO_X.docx... -
Page 60: Pre-Treatment By Means Of Antiscalant Dosing
Reverse osmosis system GENO-OSMO-X 6 | Pre-treatment by means of antiscalant dosing If a pre-treatment by antiscalant dosing is used, its Info level can be accessed via the dosing pump screen. The estimated range of the dosing container’s content for the permeate to be produced can be called up within the Info level: By pressing on the illustration, the submenu may be accessed. -
Page 61: Operator Menu
Reverse osmosis system GENO-OSMO-X The Operator menu can be accessed without a code query. 6.1 Operator menu Parameter Factory Area Comment setting Container size 10 / 20 Dosing container content: 10 l: OSMO-X 200 … 1200 20 l: OSMO-X 1600 … 3000... -
Page 62: Gtroubleshooting
Reverse osmosis system GENO-OSMO-X G Troubleshooting 1 | Basic information There is a difference between warnings and errors: Warning = the status line in the GENO-tronic operating ele- ment is high-lighted in yellow and the signal contact of the OSMO-X control unit (terminals 8/9) opens ... -
Page 63: How To Remedy Warnings
Reverse osmosis system GENO-OSMO-X 2 | How to remedy warnings Table G-1: Warnings This is what you observe This is the cause This is what to do W006 Malfunction of parameter adjust- Different software versions of Malfunction of parameter ad- ment EH (water softener). - Page 64 (>> here, an acknowledgement is not required but feasible). Following the last, unsuccessful start attempt, the GENO-OSMO-X stops and indicates the error "low pressure" (here, an acknowledge- ment is required). W031 The quality of the first permeate is...
- Page 65 Reverse osmosis system GENO-OSMO-X Continuation table G-1: Warnings This is what you observe This is the cause This is what to do W037 Tank has reached max. filling Check filling level in tank and regu- Stop filter sys. or overfill safety level.
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Page 66: Troubleshooting
E090: For more than 30 minutes, the Notify Grünbeck’s technical cus- Error recovery GENO-OSMO-X control unit in- tomer service/authorised service cessantly was not able to regulate company. the system to the correct recovery (index value exceeded by more than 5 %). - Page 67 E095: Frequency converter of high- Flip the GENO-OSMO-X control Error HP pump pressure pump signals an er- unit towards the front. Report RO1P1 ror. the error message of the fre- quency converter to Grünbeck’s...
- Page 68 E108: Frequency converter of high- Flip the GENO-OSMO-X control Error HP pump pressure pump signals an er- unit towards the front. Report RO1P2 ror. the error message of the fre- quency converter to Grünbeck’s...
- Page 69 Reverse osmosis system GENO-OSMO-X Continuation table G-2: Troubleshooting This is what you observe This is the cause This is what to do E120: Outside of the regeneration, Check wiring and function of the Error micro-switch the signal of micro-switch S2 switch and notify Grünbeck’s...
- Page 70 „warning LF permeate conduc- tomer service/authorised service tivity RO1CQ1“) company. E095: Frequency converter of high- Flip the GENO-OSMO-X control unit Stage 2 Error HP pump pressure pump signals an error. towards the front. Report the error RO1P4 message of the frequency converter to Grünbeck’s technical customer...
- Page 71 E178: Frequency converter of high-pres- Flip the GENO-OSMO-X control Stage 2 Error HP pump sure pump signals an error. unit towards the front. Report the RO1P4 error message of the frequency converter to Grünbeck’s technical...
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Page 72: Hmaintenance
Reverse osmosis system GENO-OSMO-X H Maintenance 1 | Basic information In order to guarantee the reliable function of the systems over a long period of time, some maintenance work has to be per- formed at regular intervals. All regulations and guidelines which apply at the installation site must be strictly adhered to. -
Page 73: Maintenance
Reverse osmosis system GENO-OSMO-X 3 | Maintenance According to DIN 1988 part 8 / A 12, maintenance work at the systems may only be performed by Grünbeck’s technical cus- tomer service/authorised service company or an approved spe- cialist company. For this kind of systems, an operation log - a checklist has to be kept. -
Page 74: Operation Log
Reverse osmosis system GENO-OSMO-X 4 | Operation log Customer Name: ..............Address: ............................................... Reverse osmosis GENO-OSMO-X (please check appropriate box) Serial num- 1200 ....................Installed 1600 2200 ....................3000 Drinking water filter: Make/Type ............/ ................. System separator: Make/Type ............ - Page 75 Reverse osmosis system GENO-OSMO-X Reverse osmosis system GENO-OSMO-X Checklist, start-up, maintenance Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance per- Maintenance per- Start-up Date formed without re- formed with re- placement of the placement of the...
- Page 76 Reverse osmosis system GENO-OSMO-X Confirmation Remarks Pressure switch for minimum pressure checked for function Conductivity sensor checked/cleaned Visual check of electronics board System checked for tightness Only in case of installation of an electronic ballast for small-scale deferrisation Miscellaneous Notes...
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