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Summary of Contents for Grunbeck GENO-mat AK-Z
- Page 1 Operation manual Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Edition September 2018 Order no. 035 129 950-inter...
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Page 2: Table Of Contents
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Table of contents A General ................. 1 Preface 2 How to use this operation manual 3 General safety information 4 Shipping and storage 5 Disposal B Basic information ..............1 Laws, regulations, standards 2 Designated application/area of application 3 Function... - Page 3 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z All rights reserved. Copyright by Grünbeck Wasseraufbereitung GmbH Printed in Germany Effective with the date of edition indicated on the cover sheet. -We reserve the right to modifications, especially with regard to technical progress- Reprints, translations into foreign languages, electronic storage or copying - even in part - of this operation manual are only permitted...
- Page 4 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z EU Declaration of Conformity This is to certify that the systems designated below meets the safety and health requirements of the applicable European guidelines in terms of its design, construction and execution. If the systems are modified in a way not approved by us, this certificate is void.
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Page 5: A General
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z A General 1 | Preface Thank you for opting for a Grünbeck product. Backed by decades of experience in the area of water treatment, we provide solutions for all kind of processes. -
Page 6: How To Use This Operation Manual
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 2 | How to use this operation manual This operation manual is intended for the operators of our systems. It is divided into several chapters (a letter is assigned to each of them) which are listed in the “Table of contents”... - Page 7 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 3.2 Operating person- Only persons who have read and understood this operation manual are permitted to work with the system. The safety guidelines are to be strictly adhered to. The system may only be used for the purpose outlined in the product 3.3 Intended use description (chapter C).
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Page 8: Shipping And Storage
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 4 | Shipping and storage Caution! The system may be damaged by frost or high tempera- tures. In order to avoid damage of this kind: Protect from frost during transportation and storage! Do not install or store the system next to objects which radiate a lot of heat. -
Page 9: B Basic Information
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z B Basic information 1 | Laws, regulations, standards In the interest of good health, rules cannot be ignored when it comes to the processing of drinking water. This operation manual takes into consideration the current regulations and stipulates information that you will need for the safe operation of your filter system. - Page 10 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Activated carbon The activated carbon filter is used to dechlorinate the water. If pos- sible, the water to be dechlorinated should be free of mechanical filter AK-Z impurities.
- Page 11 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Deacidification system Corresponding to its carbonate hardness, all water contains a cer- tain amount of free carbon dioxide which is necessary to dissolve TE-Z the carbonate hardness present in the water. If there is more free carbon dioxide contained in the water than necessary, the water is characterised as tending to precipitate lime.
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Page 12: Function
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 3 | Function The GENO-mat filter systems for the filtration of impurities / partial deacidification work with an active insoluble catalytic filter material. A central control valve automatically controls the operating cycles fil- tration, backwash and first filtrate. -
Page 13: C Product Description
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z C Product description 1 | Type plate The type plate is located on the control valve of the GENO-mat filter/ deacidification system. In order to speed up the processing of your inquiries or orders, please specify the data shown on the type plate when contacting Grünbeck. -
Page 14: Technical Specifications
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 2 | Technical specifications The GENO-mat filter/deacidification systems are individual systems with integrated bypass for the supply of raw water during the back- wash process. It is equipped with a timer control. The backwash is released after a set time interval. - Page 15 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Table C-1: Technical specifications GENO-mat filter systems 20/10 25/13 30/14 40/17 40/18 50/19 60/20 Connection data Nominal connection diameter DN 25 (1") DN 40 (1½“) Nominal pressure PN 10 Min./max.
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Page 16: Intended Use
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 3 | Intended use The system is adjusted to the water demand to be expected at the installation site. It is not suitable for considerably differing perfor- mances. -
Page 17: Optional Accessories
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 6 | Optional accessories Note: It is possible to retrofit existing systems with optional compo- nents. Please contact your local Grünbeck representative or Grünbeck’s headquarters in Hoechstaedt for details. Mounting kit 1: for convenient hydraulic connection, Compact valve block R 1’’... -
Page 18: Consumables
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 7 | Consumables Only use genuine consumables in order to ensure the reliable opera- tion of the system. 7.1 Wearing parts In case of heavy duty, seals and control pistons are subject to a cer- tain wear and tear. - Page 19 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z D Installation and operation 1 | General installation instructions The installation site must provide adequate space. A foundation of a sufficient size and adequate carrying capacity must be provided. The required connections must be provided prior to the installation.
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Page 20: Preliminary Works
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 1.2 Electrical installa- A shock-proof plug is adequate for the electrical connection. Howev- er, it must comply with the specifications given in table C-1, may not tion be further than 1.20 m away from the GENO-mat filter/ deacidification systems and must carry constant voltage (do not couple with light switch)! - Page 21 Top filter layer III (dimension c) [mm] Free board, approx. All indications are approximate. Table D-3: Filling volumes Activated carbon filter GENO-mat AK-Z 20/10 25/13 30/14 40/17 40/18 50/19 60/20 Filling volumes and consumption data Bottom filter layer I, quartz gravel 3.0 - 5.6T [kg] Bottom filter layer I, quartz gravel 3.0 - 5.6T...
- Page 22 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Table D-4: Fill volumes GENO-mat TE-Z deacidification system 20/10 25/13 30/14 40/17 40/18 50/19 60/20 Filling volumes and consumption data Bottom filter layer I, quartz gravel 3.0 - 5.6T [kg] Bottom filter layer I, quartz gravel 3.0 - 5.6T Bottom filter layer I quartz gravel (dimension...
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Page 23: How To Connect The System
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 3 | How to connect the system 1. Establish the water connection as described in the erection draw- ing (fig. D-2 (a) (b). Observe all requirements and general installa- tion instructions. - Page 24 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Table D-5: Installation dimensions GENO-mat filter systems 20/10 25/13 30/14 40/17 40/18 50/19 60/20 A Total height [mm] 1360 1620 1620 1900 1900 1870 2100 B Pressure cylinder [mm] E Connection height/ [mm]...
- Page 25 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Control valve Raw water inlet Filter tank Pure water outlet Drain connection Fig. D-2 (b): GENO-mat filter system, rear view Order no.
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Page 26: E Start-Up
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Start-up The work described below may only be performed by trained ex- perts. We recommend having the start-up performed by Grünbeck’s technical service/authorised service company. Warning! Danger of contamination due to stagnation! According to VDI 6023, filling the system with drinking water before normal opera- tion commences is prohibited. -
Page 27: F Operation
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Operation 1 | How to operate the control unit The control unit regulates the operation of the filter/deacidification sys- tems. 1.1 How to set the time The filter/deacidification systems are factory-set in a way that the automatic regeneration is always released at 2:00 am (at night). - Page 28 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Backwash wheel Button to set the time Hour wheel Reference arrow for current time and operating state (black) Reference arrow (red) Reference point for operating state (white) ...
- Page 29 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 1.3 Reading the The current operating state may be read from the position of the ref- erence point (Fig. F-1, Item 8) on the backwash wheel (Fig. F-1, operating status Item 1).
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Page 30: Basic Information
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z G Maintenance and Care 1 | Basic information In order to guarantee the reliable function of filter/deacidification sys- tems over a long period of time, some maintenance work has to be performed at regular intervals. -
Page 31: Maintenance
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 3 | Maintenance Maintenance work on the filter/deacidification systems may only be performed by Grünbeck’s technical service/authorised service com- pany or by an approved specialist. An operation log must be kept for the filter/deacidification systems. In this operation log, the customer service technician records all maintenance and repair work performed. - Page 32 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 3.1.1 Timer settings For the disinfection the corresponding regeneration tank and the appropriate regeneration agent are required (refer to 3.1 prepara- tion of the regeneration agent). ...
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Page 33: Spare Parts
Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 3.2 Operation log The operation log is located in chapter G, item 5 of this operation manual. When starting up the system, make sure to record all data on the cover sheet of the operation log and fill in the first column of the check list. - Page 34 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Order no. 035 129 950-inter Edited by: nkes-mrie G:\BA-129950-INTER_035_FILTERANLAGEN_GENO-MAT.DOCX...
- Page 35 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z 5 Operation log Customer Name: ................Address: ....................................................GENO-mat filter/deacidification systems 20/10 KF-Z / MS-Z AK-Z TE-Z 25/13 30/14 (please check appropriate box) 40/17 Serial number: ....
- Page 36 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Maintenance work required on filter/deacidification systems GENO-mat KF-Z, MS-Z, AK-Z, TE-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Start-up Measured values Water pressure [bar] upstream...
- Page 37 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Maintenance work required on filter/deacidification systems GENO-mat KF-Z, MS-Z, AK-Z, TE-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] upstream and downstream of the system...
- Page 38 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Maintenance work required on filter/deacidification systems GENO-mat KF-Z, MS-Z, AK-Z, TE-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] upstream and downstream of the system...
- Page 39 Filtration/Deacidification Filter systems GENO-mat KF-Z / MS-Z / AK-Z Deacidification systems GENO-mat TE-Z Maintenance work required on filter/deacidification systems GENO-mat KF-Z, MS-Z, AK-Z, TE-Z Checklist Please enter measured values. Confirm checks with OK or enter repair work performed. Maintenance performed (date) Measured values Water pressure [bar] upstream and downstream of the system...
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