Related Manuals for Omegasonics OMG-5036FSE
Summary of Contents for Omegasonics OMG-5036FSE
- Page 1 Omegasonics Ultrasonic Cleaning Equipment Operation & Instruction Manual Fire Service Equipment Pro Model OMG-5036FSE 240 VAC 50/60 Hz Read all instructions thoroughly before operating this equipment...
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Page 2: Table Of Contents
Machine Operation……………………………………………………….10 General Cleaning………………………………………………………...11 Specific Cleaning Procedures...……………………………………………….12 PPE Helmets……..……………………………………………………12 Waterproof Flashlights.………………………………………………….12 Cylinders…………..…. ………………………………………………….12 Packs……. .…...………………………………………………………….13 SCBA Helmets..………………………………………………………….13 Equipment Maintenance……………………………………………………….14 General……………………………………………………………………14 Tank Draining…………………………………………………………….14 Changing Filters………………………………………………………….15 Limited Warranty ………………………………………………………………..16 Trouble Shooting ………………………………………………………………..17 Parts List…………………………………………………………………………22 Fire Fighter PPE Cleaning Agents – Omegasonics…………..…………..23 Schematics………………………………………………………………………24... -
Page 3: Introduction
Omegasonics provides a complete line of quality ultrasonic cleaning washers that have been developed for industries that have historically used technology that is quickly becoming outdated. -
Page 4: Warnings
Do not operate the unit with wet hands. Use only biodegradable cleaning agents. Never use solvents or flammable cleaning solvents without approval from Omegasonics. Any chemistry with a flash point below 180˚F should never be used with an ultrasonic cleaner. ... -
Page 5: Set-Up
SET-UP General Place the machine on a level surface and lock all four wheels. Be sure the drain valve is completely closed (handle perpendicular to the drain) before filling the machine. Fill the wash tank with water (see note at the bottom of this page) and the proper dilution of soap to just above the spray bar. - Page 6 Set digital timer and temperature controls. The OMG-5036FSE utilizes (2) 900 Watt built-in silicone heating elements and is well insulated. The time required to heat the machine initially will vary between two (2) and three (3) hours.
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Page 7: Digital Temperature
OUT light) will go on/off based on a 5˚ variance. This serves as a buffer to protect the life of the motor contactor. AT, ALM 2: Omegasonics use only. Return Key Operation The temperature controller is factory set at 120˚F. -
Page 8: Digital Timer
Digital Timer Operation The 4-digit number on the upper display is the amount of time that the machine has been in actual operation. It will count up to the preset value. The illuminated 4-digit number on the lower display is the preset value. ... -
Page 9: Filtration System
Filtration System In many applications the use of a pump and filtration system will extend the useful life of the cleaning chemistry. The spray bar pushes the water surface, skimming off floating oil and debris that is loosened by the ultrasonic cleaning. ... -
Page 10: Cleaning Procedures
CLEANING PROCEDURES Machine Operation If you haven’t done so already, press the green button marked POWER. The button will illuminate. The control panel is now energized. To activate the ultrasound, turn the switch marked SONICS to the ON position. The selector switch will spring back to the center position. -
Page 11: General Cleaning
General Cleaning Be careful not to overload the system and/or the baskets. Many times you can achieve better results by cleaning two smaller loads rather than one large load. Baskets should be made from round stock (rod) whenever possible, rather than flat stock that would reflect the ultrasonic energy. -
Page 12: Specific Cleaning Procedures
SPECIFIC CLEANING PROCEDURES PPE Helmets In the ultrasonic bath, preheat 1 part Omega AquaClean with 10 parts clean water to a temperature of 125˚F. Place the helmet(s) in the basket and add a lid to the basket to keep the helmet(s) from floating. -
Page 13: Packs
After the cycle has completed, inspect the cylinder. If it is cleaned to your satisfaction, it can be rinsed. If it needs another cycle, submerge the basket again and run for another 3-5 minutes. Once completed, remove the basket from the bath and rinse thoroughly. Packs ... -
Page 14: Equipment Maintenance
Always thoroughly inspect drain areas for leaks. When discharging bath and waste, follow all environmental and regulatory requirements. A reputable and licensed waste transportation firm should perform removal of all waste materials. Omegasonics is not liable for improper handling of waste materials. -
Page 15: Changing Filters
Changing Filters Disposable Prior to changing the filters, the water level in the tank must be no higher than the level of the spray bar. Filters should be changed periodically depending on the usage of the equipment and the contaminants being removed. -
Page 16: Limited Warranty
LIMITED WARRANTY Omegasonics warrants the OMG-5036FSE ultrasonic cleaner for a period of two (2) years from the date of delivery, when used in accordance with the manufacturer’s instructions. During the warranty period, Omegasonics will repair or replace free of charge at an authorized repair service center all parts that are defective because of material or workmanship. -
Page 17: Trouble Shooting
The machine will be operational, but will have no low water level protection. e. Replace the defective float switch. 8. If either instruction 6 or 7 does not solve the issue, replace ice cube relay. 9. Contact Omegasonics to order a replacement ice cube relay. - Page 18 The Pump is not operational. 1. Turn on the Pump and listen for the sound of the motor spinning. 2. Note: Pump motor is located on the left end of the machine under the blue canisters. 3. Put your hand near the back of the pump motor and feel for any air flow. 4.
- Page 19 Plug in one generator at a time to isolate which exact generator is causing issue. b. Contact Omegasonics to have the existing generator repaired or replaced. 6. If no specific circuit causes the internal circuit breaker to trip but the issue occurs sporadically, then the circuit breaker will need to be replaced.
- Page 20 If you cannot push in the coil manually, the contactor needs to be replaced. 11. Contact Omegasonics for a generator RMA or to order a replacement contactor. The unit trips the GFCI circuit breaker when the ultrasound operates. 1. GFCI circuit breakers will cause intermittent trips with ultrasound.
- Page 21 Float Sensor Heat Sonics Power Circuit Ice Cube Relay Contactor Contactor Contactor Breaker...
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Page 22: Parts List
PARTS LIST Pump - Pump-MD3240 Float Sensor – Float Sensor Generator (2) – (1) OMG-9001-40U; (1) OMG-9002-40U Digital Timer - Timer Digital Temperature Controller – Digital Temp 3 Position Selector (“Sonics”) – Switch-3 Position Selector ... -
Page 23: Fire Fighter Ppe Cleaning Agents - Omegasonics
FIRE FIGHTER PPE CLEANING AGENTS - OMEGASONICS Omegasonics carries a full line of cleaning agents. Each cleaning agent has a unique cleaning specialty and use. Some of the products are as follows. Omega Aqua Clean LPH – A reduced pH solution designed to meet NFPA1851 guidelines.