Related Manuals for Omegasonics RESTORATION PRO
Summary of Contents for Omegasonics RESTORATION PRO
- Page 1 Omegasonics Ultrasonic Cleaning Equipment Operation & Instruction Manual OMEGASONICS RESTORATION PRO Model OMG-5224UW 240 VAC 50/60 Hz Read all instructions thoroughly before operating this equipment...
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Page 2: Table Of Contents
DVR/Cable Box ….………………………………………………………16 PPE Helmets ………...………………………………………………….16 Metal Parts .…...………………………………………………………….17 Saw Blade …………….………………………………………………….17 Firearm ……………………………………………………………………18 Equipment Maintenance……………………………………………………….19 General……………………………………………………………………19 Tank Draining…………………………………………………………….19 Changing Filters………………………………………………………….20 Limited Warranty ………………………………………………………………..21 Trouble Shooting ………………………………………………………………..22 Parts List…………………………………………………………………………27 Restoration Cleaning Agents – Omegasonics…………………..…………..28 Industrial Cleaning Agents – Omegasonics………………………………….29 Schematics………………………………………………………………………30... -
Page 3: Introduction
Omegasonics provides a complete line of quality ultrasonic cleaning washers that have been developed for industries that have historically used technology that is quickly becoming outdated. -
Page 4: Warnings
Do not operate the unit with wet hands. · Use only biodegradable cleaning agents. Never use solvents or flammable cleaning solvents without approval from Omegasonics. Any chemistry with a flash point below 180˚F should never be used with an ultrasonic cleaner. ·... -
Page 5: Set-Up
SET-UP Plumbing · Do not mount directly behind the unit. · If the ultrasonic unit is set-up in conjunction with the RP 5200 PW unit, the hot and cold water supply should be located between the units. Units should be at least 10” apart. - Page 6 Filters Spray Bar / Spray Gun Lever Main Bath Drain · Next to the filters, you’ll find the diverter valve to change from filtration to spray nozzle (Spray Gun / Spray Bar Lever). · In the spray gun position, water will flow when the trigger is pulled. The spray can be adjusted by opening clockwise for the Stream Spray or counterclockwise for the O Mist Spray.
- Page 7 Main Bath Spray Bar · If the machine does not have enough water (at least up to the spray bar), the pump will be damaged and the machine will fail. Once the proper amount of water has reached the low level sensor, just below the spray bar, it will be activated allowing the machine to function properly.
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Page 8: Digital Temperature
OUT light) will go on/off based on a 5˚ variance. This serves as a buffer to protect the life of the motor contactor. · AT, ALM 2: Omegasonics use only. · Return Key Operation · The temperature controller is factory set at 150˚F. -
Page 9: Digital Timer
Digital Timer Operation · The 4-digit number on the upper display is the amount of time that the machine has been in actual operation. It will count up to the preset value. · The illuminated 4-digit number on the lower display is the preset value. ·... -
Page 10: Filtration System
Filtration System · In many applications the use of a pump and filtration system will extend the useful life of the cleaning chemistry. · The spray bar pushes the water surface, skimming off floating oil and debris that is loosened by the ultrasonic cleaning. ·... -
Page 11: Cleaning Procedures
CLEANING PROCEDURES Machine Operation · If you haven’t done so already, press the green button marked POWER. The button will illuminate. The control panel is now energized. · To activate the ultrasound, turn the switch marked SONICS to the ON position. The selector switch will spring back to the center position. -
Page 12: General Cleaning
· Visually inspect each item for desired decontamination after the parts have dried completely. · If parts must be handled, wear gloves when touching surfaces to protect against heated items Fire Restoration · For specific cleaning methods relating to fire restoration and mold remediation, please refer to the Omegasonics Restoration Workbook. -
Page 13: Specific Cleaning Procedures
SPECIFIC CLEANING PROCEDURES Aluminum Housings · In the ultrasonic bath, preheat 1 part OmegaSupreme with 10 parts clean water to a temperature of 125˚F. · Wipe off the readily accessible, exterior excess from the parts to be cleaned. · Arrange the parts so that no trapped air exits in the interior when lowered. ·... -
Page 14: Electrical Components
Electrical Components · In the ultrasonic bath, preheat 1 part Omega AquaClean with 64 parts clean water to a temperature of 115˚F. A higher dilution may be required depending on the severity of contamination. · If it exists, excess water should be removed as quickly as possible. ·... -
Page 15: Plastic Injection Molds
Plastic Injection Molds · In the ultrasonic bath, preheat 1 part OmegaMold Release with 10 parts clean water to a temperature of 165 - 180˚F. If the components are extremely contaminated, you may increase the dilution to a 1:5 ratio. ·... -
Page 16: Dvr/Cable Box
DVR/Cable Boxes · In the pre-wash bath, mix 1 part AquaClean and 64 parts clean water. · In the ultrasonic cleaning bath, preheat 1 part AquaClean and 64 parts clean water to a temperature of 120˚F. · DVR o Remove protective cover. o Remove hard drive. -
Page 17: Metal Parts
Metal Parts · In the ultrasonic bath, preheat 1 part OmegaSupreme with 10 parts clean water to a temperature of 150˚F. · Place the metal parts into the basket with the cavity containing heaviest residue facing the bottom of the basket. ·... -
Page 18: Firearm
Firearms · In the ultrasonic bath, preheat 1 part OmegaBlue with 32 parts clean water to a temperature of 115˚F. · Disassemble the firearm into its major components. If it is equipped with a scope, it can be left attached. ·... -
Page 19: Equipment Maintenance
Always thoroughly inspect drain areas for leaks. When discharging bath and waste, follow all environmental and regulatory requirements. A reputable and licensed waste transportation firm should perform removal of all waste materials. Omegasonics is not liable for improper handling of waste materials. -
Page 20: Changing Filters
Changing Filters Disposable · Prior to changing the filters, the water level in the tank must be no higher than the level of the spray bar. · Filters should be changed periodically depending on the usage of the equipment and the contaminants being removed. -
Page 21: Limited Warranty
LIMITED WARRANTY Omegasonics warrants the OMG-5224UW ultrasonic cleaner for a period of two (2) years from the date of delivery, when used in accordance with the manufacturer’s instructions. During the warranty period, Omegasonics will repair or replace free of charge at an authorized repair service center all parts that are defective because of material or workmanship. -
Page 22: Trouble Shooting
The machine will be operational, but will have no low water level protection. e. Replace the defective float switch. 8. If either instruction 6 or 7 does not solve the issue, replace ice cube relay. 9. Contact Omegasonics to order a replacement ice cube relay. - Page 23 The Pump is not operational. 1. Turn on the Pump and listen for the sound of the motor spinning. 2. Note: Pump motor is located on the left end of the machine under the blue canisters. 3. Put your hand near the back of the pump motor and feel for any air flow. 4.
- Page 24 Plug in one generator at a time to isolate which exact generator is causing issue. b. Contact Omegasonics to have the existing generator repaired or replaced. 6. If no specific circuit causes the internal circuit breaker to trip but the issue occurs sporadically, then the circuit breaker will need to be replaced.
- Page 25 If you cannot push in the coil manually, the contactor needs to be replaced. 11. Contact Omegasonics for a generator RMA or to order a replacement contactor. The unit trips the GFCI circuit breaker when the ultrasound operates. 1. GFCI circuit breakers will cause intermittent trips with ultrasound.
- Page 26 Float Sensor Heat Sonics Power Circuit Ice Cube Relay Contactor Contactor Contactor Breaker...
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Page 27: Parts List
PARTS LIST · Pump - Pump-MD5240 · Float Sensor – Float Sensor · Generator (2) – OMG-9002-40U-EXT · Digital Timer - Timer · Digital Temperature Controller – Digital Temp · 3 Position Selector (“Sonics”) – Switch-3 Position Selector · 2 Position Selector (“Heat” and “Pump”) – Switch-2 Position Selector ·... -
Page 28: Restoration Cleaning Agents - Omegasonics
RESTORATION CLEANING AGENTS - OMEGASONICS Omegasonics carries a full line of cleaning agents. Each cleaning agent has a unique cleaning specialty and use. Some of the products are as follows. · Omega Smoke – Removes soot, smoke odors, dirt, and grime due to fire damage. -
Page 29: Industrial Cleaning Agents - Omegasonics
INDUSTRIAL CLEANING AGENTS - OMEGASONICS Omegasonics carries a full line of cleaning agents. Each cleaning agent has a unique cleaning specialty and use. Some of the products are as follows. · OmegaSupreme – Heavy-duty degreaser removes carbon, oil, dirt, grease and dirt from a variety of metals.