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Omegasonics
Ultrasonic Cleaning Equipment
Operation & Instruction Manual
OMEGASONICS
Bench Top Unit
Model OMG-1420BTD
120 VAC 15 A
Read all instructions thoroughly before operating this equipment
1

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Summary of Contents for Omegasonics OMG-1420BTD

  • Page 1 Omegasonics Ultrasonic Cleaning Equipment Operation & Instruction Manual OMEGASONICS Bench Top Unit Model OMG-1420BTD 120 VAC 15 A Read all instructions thoroughly before operating this equipment...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction………………………………………………………………………..3 Warnings…………………………………………………………………………..4 Set-Up……………………………………………………………………………..5 General……………………………………………………………………..5 Digital Temperature……………………………………………………….6 Digital Timer………………………………………………………………..7 Cleaning Procedures…………………………………………………………..8 Machine Operation………………………………………………………..8 FDM Parts……….………………………………………………………..9 Equipment Maintenance……………………………………………………….11 General……………………………………………………………………11 Tank Draining…………………………………………………………….11 Limited Warranty ………………………………………………………………..12 Trouble Shooting ………………………………………………………………..13 Parts List…………………………………………………………………………16 Schematics………………………………………………………………………17...
  • Page 3: Introduction

    Omegasonics provides a complete line of quality ultrasonic cleaning washers that have been developed for industries that have historically used technology that is quickly becoming outdated.
  • Page 4: Warnings

     Do not operate the unit with wet hands.  Use only biodegradable cleaning agents. Never use solvents or flammable cleaning solvents without approval from Omegasonics. Any chemistry with a flash point below 180˚F should never be used with an ultrasonic cleaner.
  • Page 5: Set-Up

     Set digital timer and temperature controls.  The OMG-1420BTD utilizes (1) 900 Watt built-in silicone heating element and is well insulated. The time required to heat the machine initially will vary between one (1) and three (3) hours.
  • Page 6: Digital Temperature

    (and the OUT light) will go on/off based on a 5˚ variance. This protects the life of the motor contactor.  AT, ALM 2: Omegasonics use only.  Return Key Operation  The temperature controller is factory set at 150˚F.
  • Page 7: Digital Timer

    Digital Timer Operation  The 4-digit number on the upper display is the amount of time that the machine has been in actual operation. It will count up to the preset value.  The illuminated 4-digit number on the lower display is the preset value. ...
  • Page 8: Cleaning Procedures

    CLEANING PROCEDURES Machine Operation  If you haven’t done so already, press the green button marked POWER. The button will illuminate. The control panel is now energized.  To activate the ultrasound, turn the switch marked SOUND to the ON position. The selector switch will spring back to the center position.
  • Page 9: Fdm Parts

    CLEANING PROCEDURES – FDM PARTS  Be careful not to overload the system and/or the baskets.  Many times you can achieve better results by cleaning two smaller loads rather than one large load.  When lowering the items into the tank via baskets or tongs, be sure to arrange the items so they are not touching the bottom of the tank.
  • Page 10 TABLE 1: FDM RECIPES Support Structure MATERIAL SR20 SR30 SR100 SR110 158°F 158°F Polycarbonate 167° - 176°F Nylon 12 >2" Part 145°F Nylon 12 <3" Part 158°F PCABS 158°F 158°F Polycarbonate ISO 167° - 176°F ABS Translucent 158°F 158°F ABS I-Medical 158°F 158°F Ultem...
  • Page 11: Equipment Maintenance

    Always thoroughly inspect drain areas for leaks. When discharging bath and waste, follow all environmental and regulatory requirements. A reputable and licensed waste transportation firm should perform removal of all waste materials. Omegasonics is not liable for improper handling of waste materials.
  • Page 12: Limited Warranty

    LIMITED WARRANTY Omegasonics warrants the OMG-1420BTD ultrasonic cleaner for a period of two (2) years from the date of delivery, when used in accordance with the manufacturer’s instructions. During the warranty period, Omegasonics will repair or replace free of charge at an authorized repair service center all parts that are defective because of material or workmanship.
  • Page 13: Trouble Shooting

    The machine will be operational, but will have no low water level protection. 4. If either instruction does not solve the issue, replace ice cube relay. 5. Contact Omegasonics to order a replacement ice cube relay. No lights on the control panel. 1. Is the Power push button pushed in? 2.
  • Page 14 If you cannot push in the coil manually, the contactor needs to be replaced. 11. Contact Omegasonics for a generator RMA or to order a replacement contactor. The unit trips the GFCI circuit breaker when the ultrasound operates. 1. GFCI circuit breakers will cause intermittent trips with ultrasound.
  • Page 15 NOTE: Always inspect the back panel wires for burnt or loose wires. Burnt wires are typically caused by a loosened connection and must be replaced. Thermal Overload Heat Sonics Circuit Ice Cube Relay Contactor Contactor Breaker...
  • Page 16: Parts List

    PARTS LIST  Thermal Overload Auto Reset – Thermal Overload  Generator (1) – OMG-9001-40U  Digital Timer - Timer  Digital Temperature Controller – Digital Temp  3 Position Selector (“Sonics”) – Switch-3 Position Selector  2 Position Selector (“Heat”) – Switch-2 Position Selector ...

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