Related Manuals for Omegasonics Viking Products Super Pro DX3
Summary of Contents for Omegasonics Viking Products Super Pro DX3
- Page 1 Omegasonics Ultrasonic Cleaning Equipment Operation & Instruction Manual Viking Products Super Pro DX3 Model OMG-5038-DX3 208 - 240 VAC 50/60 Hz Read all instructions thoroughly before operating this equipment...
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Page 2: Table Of Contents
General Cleaning (Tank 1)……………………………………………...18 Rinsing (Tank 2)………………………………………………………….19 Drying (Tank 3)…………………………………………………………...19 Specific Cleaning Procedures...……………………………………………….20 Aluminum Housings ..……………………………………………………20 Electrical Components ………………………………………………….20 Metal Parts .…...………………………………………………………….21 Equipment Maintenance……………………………………………………….22 General……………………………………………………………………22 Tank Draining…………………………………………………………….22 Changing Filters………………………………………………………….23 Limited Warranty ………………………………………………………………..24 Trouble Shooting ………………………………………………………………..25 Parts List…………………………………………………………………………30 Cleaning Agents – Omegasonics……………………………………………..31 Schematics………………………………………………………………………32... -
Page 3: Introduction
Omegasonics provides a complete line of quality ultrasonic cleaning washers that have been developed for industries that have historically used technology that is quickly becoming outdated. -
Page 4: Warnings
Do not operate the unit with wet hands. Use only biodegradable cleaning agents. Never use solvents or flammable cleaning solvents without approval from Omegasonics. Any chemistry with a flash point below 180˚F should never be used with an ultrasonic cleaner. -
Page 5: Tank 3 (Dryer)
Tank 3 (Dryer) Description The dryer consists of a stainless steel drying chamber. It contains a work area to allow hot air entering the drying chamber to flow upward through and around the basket of items to be dried. The cover seals the chamber permitting re-circulated warm air to dry the items placed within the chamber. - Page 6 Exhaust Damper There is also an exhaust damper located on the rear of the console. This is to expel the humidity laden moist air. The dryer dries by moving a large volume of dry air over the items to be dried. The dryer is not an oven. An oven dryer would likely use temperatures in excess of 212º...
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Page 7: Control Panels
Safety Surfaces inside the console and inside the drying chamber can become very hot. Avoid touching the walls of the drying chamber. Only qualified personnel should have access to the inside of the console. Note: make sure the power is disconnected when servicing the machine. -
Page 10: Set-Up
SET-UP Tank 1 and Tank 2 Place the machine on a level surface and lock all wheels. Locking Wheels Be sure all drain valves are completely closed (handles perpendicular to the drain) before filling the tanks. Tank 1 Tank 2 Main Bath Drain Weir Drain... - Page 11 Fill Tank 1 and Tank 2 with water (see note at the end of this section) and the proper dilution of soap to the top of each weir and make sure that each weir is 2/3 full. Using hot water will shorten the amount of time required to reach the desired temperature.
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Page 12: Tank 3
*Note About Water* The quality of your water source can have an important effect on the performance of the ultrasonic equipment. High levels of calcium, magnesium, sulfur and other contaminants in the water source can have a negative effect on the type of cleaning soap used. High levels of calcium and/or magnesium (constitutes hard water) can cause the soap to work less efficiently and less effectively as intended and can also leave a white, flaky residue on the parts once dried. -
Page 13: Digital Temperature
5˚ hysteresis which means that the heating mechanism (and the OUT light) will go on/off based on a 5˚ variance. This serves as a buffer to protect the life of the motor contactor. AT, ALM 2: Omegasonics use only. Return Key... - Page 14 When ready to activate the heat, turn the selector switch marked TEMPERATURE to the ON position. The heat circuit and the ultrasound can be operated simultaneously. If increased or decreased security is desired, please contact technical support at Omegasonics to receive instructions.
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Page 15: Digital Timer
Digital Timer (Tank 1 and Tank 3) Operation The 4-digit number on the upper display is the amount of time that the machine has been in actual operation. It will count up to the preset value. The illuminated 4-digit number on the lower display is the preset value. -
Page 16: Filtration System
Filtration System In many applications the use of a pump and filtration system will extend the useful life of the cleaning chemistry. The spray bar pushes the water surface over the weir, skimming off floating oil and debris that is loosened by the ultrasonic cleaning. ... -
Page 17: Cleaning Procedures
CLEANING PROCEDURES Machine Operation (Tank 1) If you haven’t done so already, press the green button marked POWER. The button will illuminate. The control panel is now energized. To activate the ultrasound, turn the switch marked SONICS to the ON position. The selector switch will spring back to the center position. -
Page 18: General Cleaning (Tank 1)
General Cleaning (Tank 1) Be careful not to overload the system and/or the baskets. Many times you can achieve better results by cleaning two smaller loads rather than one large load. Baskets should be made from round stock (rod) whenever possible, rather than flat stock that would reflect the ultrasonic energy. -
Page 19: Rinsing (Tank 2)
Rinsing (Tank 2) When lowering the items into the tank via baskets or tongs, be sure to arrange the items so they are not touching the bottom of the tank. They should be suspended at least ½” above the tank bottom. This can be achieved with the use of a tank rack. ... -
Page 20: Specific Cleaning Procedures
SPECIFIC CLEANING PROCEDURES Aluminum Housings In the ultrasonic bath, preheat 1 part OmegaSupreme with 10 parts clean water to a temperature of 125˚F. Wipe off the readily accessible, exterior excess from the parts to be cleaned. Arrange the parts so that no trapped air exits in the interior when lowered. ... -
Page 21: Metal Parts
Metal Parts In the ultrasonic bath, preheat 1 part OmegaSupreme with 10 parts clean water to a temperature of 150˚F. Place the metal parts into the basket with the cavity containing heaviest residue facing the bottom of the basket. ... -
Page 22: Equipment Maintenance
Always thoroughly inspect drain areas for leaks. When discharging bath and waste, follow all environmental and regulatory requirements. A reputable and licensed waste transportation firm should perform removal of all waste materials. Omegasonics is not liable for improper handling of waste materials. -
Page 23: Changing Filters
Changing Filters Disposable Prior to changing the filters, the water level in the tank must be no higher than the level of the spray bar. Filters should be changed periodically depending on the usage of the equipment and the contaminants being removed. -
Page 24: Limited Warranty
LIMITED WARRANTY Omegasonics warrants the OMG-5038-DX3 ultrasonic cleaner for a period of two (2) years from the date of delivery, when used in accordance with the manufacturer’s instructions. During the warranty period, Omegasonics will repair or replace free of charge at an authorized repair service center all parts that are defective because of material or workmanship. -
Page 25: Trouble Shooting
The machine will be operational, but will have no low water level protection. e. Replace the defective float switch. 8. If either instruction 6 or 7 does not solve the issue, replace ice cube relay. 9. Contact Omegasonics to order a replacement ice cube relay. - Page 26 The Pump is not operational. 1. Turn on the Pump and listen for the sound of the motor spinning. 2. Note: Pump motor is located on the left end of the machine under the blue canisters. 3. Put your hand near the back of the pump motor and feel for any air flow. 4.
- Page 27 Plug in one generator at a time to isolate which exact generator is causing issue. b. Contact Omegasonics to have the existing generator repaired or replaced. 6. If no specific circuit causes the internal circuit breaker to trip but the issue occurs sporadically, then the circuit breaker will need to be replaced.
- Page 28 If you cannot push in the coil manually, the contactor needs to be replaced. 11. Contact Omegasonics for a generator RMA or to order a replacement contactor. The unit trips the GFCI circuit breaker when the ultrasound operates. 1. GFCI circuit breakers will cause intermittent trips with ultrasound.
- Page 29 Heat Time Overload Contactor Delay Relay Tank 2 Tank Relay Sonics Heat Power Heat Blower Tank 2 Tank 3 Contactor Contactor Float Contactor Float Circuit Tank 1 Tank 3 Breaker...
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Page 30: Parts List
PARTS LIST Pump (2) - Pump-MD3240 Float Sensor (2) – Float-Stainless Steel Generator (1) – OMG-9002-40U Digital Timer (2) - Timer Digital Temperature Controller (3) – Digital Temp 3 Position Selector (“Sonics” and “Drying Cycle”) (2) – Switch-3 Position Selector ... -
Page 31: Cleaning Agents - Omegasonics
CLEANING AGENTS - OMEGASONICS Omegasonics carries a full line of cleaning agents. Each cleaning agent has a unique cleaning specialty and use. Some of the products are as follows. OmegaSupreme – Heavy-duty degreaser removes carbon, oil, dirt, grease and dirt from a variety of metals.