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- Page 1 COM‐01154‐04 December 5, 1991 Rev. K 11‐16‐15 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST 0 SERIES PUMP MODEL 02F1-GL GORMAN‐RUPP PUMPS www.grpumps.com 1991 Gorman‐Rupp Pumps Printed in U.S.A.
- Page 2 Register your new Gorman‐Rupp pump online at www.grpumps.com Valid serial number and e‐mail address required. RECORD YOUR PUMP MODEL AND SERIAL NUMBER Please record your pump model and serial number in the spaces provided below. Your Gorman‐Rupp distributor needs this information when you require parts or service. Pump Model: Serial Number:...
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I - 1 SAFETY ‐... - Page 4 TABLE OF CONTENTS (continued) PUMP MAINTENANCE AND REPAIR ‐ SECTION E ....PAGE E - 1 PERFORMANCE CURVE ........... PAGE E - 1 PARTS LIST: Pump Model...
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Page 5: Introduction
0 SERIES OM-01154 INTRODUCTION Thank You for purchasing a Gorman‐Rupp pump. HAZARD AND INSTRUCTION Read this manual carefully to learn how to safely DEFINITIONS install and operate your pump. Failure to do so could result in personal injury or damage to the The following are used to alert maintenance per... -
Page 7: Safety - Section A
0 SERIES OM‐01154 SAFETY - SECTION A This information applies to 0 Series power take‐off pumps. Refer to the man ual accompanying the power source be fore attempting to begin operation. If this pump is used with volatile and/or flammable liquids, be certain proper Because pump installations are seldom safety practices are followed before op... - Page 8 OM-01154 0 SERIES can catch clothing, fingers, or tools, maintenance, block the wheels and set causing severe injury to personnel. the emergency brake before attempting to disconnect the drive shaft or remove the pump. Be sure the pump is properly reinstalled and secure before opera...
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Page 9: Installation - Section B
0 SERIES OM-01154 INSTALLATION - SECTION B Review all SAFETY information in Section A. coming pressure to 50% of the maximum permissi ble operating pressure as shown on the pump per Since pump installations are seldom identical, this formance curve (see Section E, Page 1). section offers only general recommendations and practices required to inspect, position, and ar... -
Page 10: Preinstallation Inspection
OM-01154 0 SERIES PREINSTALLATION INSPECTION VEHICLE REQUIREMENTS The following instructions apply equally to new in The pump assembly was inspected and tested be stallations, rebuilds or retrofits. fore shipment from the factory. Before installation, inspect the pump for damage which may have oc Tank Preparation curred during shipment. -
Page 11: Alignment
0 SERIES OM-01154 When connecting the universal joint drive shaft as sion jack with custom brackets should be sembly to a PTO unit, install, support, and align the used to lift and position the pump and drive shaft in accordance with the manufacturer's gearbox. -
Page 12: Suction And Discharge Piping
OM-01154 0 SERIES LUGS MUST BE IN LINE, REGARDLESS OF OPERATING ANGLE SHOWN BELOW LUG ALIGNMENT SHAFTS PARALLEL, ANGLES EQUAL SHAFTS NOT PARALLEL, ANGLES EQUAL Figure 3. Proper Installation And Alignment of Universal Assembly SUCTION AND DISCHARGE PIPING tors, related piping and safety accessories. Some of the accessories are available from Gorman‐... -
Page 13: Piping
0 SERIES OM-01154 SCHEMATIC SYSTEM USING EDUCTOR FOR DISPENSING AND FILLING Figure 3. Typical Installation Using Educator For Filling And Dispensing SCHEMATIC SYSTEM USING PUMP FOR DISPENSING AND FILLING Figure 4. Typical Installation Using Pump For Filling And Dispensing Piping A suction strainer was not furnished with this pump since it is not designed to handle liquids containing All piping material must be compatible with the liq... -
Page 14: Sealing
OM-01154 0 SERIES suction line to ensure an adequate supply of liquid Sealing to the pump. Since even a slight leak will affect priming, head, and capacity, especially when operating with a high suction lift, all connections in the suction line should be sealed with pipe dope to ensure an air... -
Page 15: Siphoning
0 SERIES OM-01154 Siphoning FDF valve to increase dispensing rates and im prove efficiency. An educator may also be used to Do not terminate the discharge line at a level lower collapse the tank service hose after the tank has than that of the liquid being pumped unless a si... -
Page 17: Operation - Section C
OM-01154 0 SERIES OPERATION - SECTION C Review all SAFETY information in Section A. Add liquid to the pump casing when: 1. The pump is being put into service for the Follow the instructions on all tags, labels and first time. decals attached to the pump. -
Page 18: Drive
OM-01154 0 SERIES pump could be damaged and performance ad Liquid Temperature And Overheating versely affected by incorrect rotation. If pump per formance is not within the specified limits (see the The maximum liquid temperature for this pump is curve on Page E-1), check the direction of rotation 160_ F (71_C). -
Page 19: Pump Vacuum Check
OM-01154 0 SERIES Pump Vacuum Check Since this pump does not have a suction check valve, the discharge line must be fitted with a check If the application involves a high discharge valve if a pump vacuum reading is to be taken. head, gradually close the discharge throttling valve before stopping the pump. -
Page 21: Troubleshooting - Section D
0 SERIES OM-01154 TROUBLESHOOTING - SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Switch off the vehicle ignition and re move the key, or take other precau tions to ensure that the pump will re... - Page 22 OM-01154 0 SERIES TROUBLE POSSIBLE CAUSE PROBABLE REMEDY Impeller or other wearing parts worn Replace worn or damaged parts. PUMP STOPS OR FAILS TO DELIVER or damaged. Check that impeller is properly cen RATED FLOW OR tered and rotates freely. PRESSURE (cont.) Suction lift or discharge head too high.
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Page 23: Preventive Maintenance
0 SERIES OM-01154 equipped) between regularly scheduled inspec PREVENTIVE MAINTENANCE tions can indicate problems that can be corrected Since pump applications are seldom identical, and before system damage or catastrophic failure oc pump wear is directly affected by such things as curs. - Page 25 OM-01154 PUMP MAINTENANCE AND REPAIR ‐ SECTION E MAINTENANCE AND REPAIR OF THE WEARING PARTS OF THE PUMP WILL MAINTAIN PEAK OPERATING PERFORMANCE. STANDARD PERFORMANCE FOR PUMP MODEL 02F1-GL Based on 70 F (21 C) clear water corrected to Contact the Gorman‐Rupp Company to verify per...
- Page 26 OM-01154 0 SERIES SECTION DRAWING PARTS PAGE Figure 1. Pump Model 02F1-GL PAGE E - 2 MAINTENANCE & REPAIR...
- Page 27 0 SERIES OM-01154 PARTS LIST Pump Model 02F1-GL (From S/N 654607 up) If your pump serial number is followed by an “N”, your pump is NOT a standard production model. Contact the Gorman‐Rupp Company to verify part numbers. ITEM PART...
- Page 28 OM-01154 0 SERIES Figure 2. 44161-019 Gear Box Assembly PAGE E - 4 MAINTENANCE & REPAIR...
- Page 29 0 SERIES OM-01154 PARTS LIST 44161-019 Gear Box Assembly ITEM PART MAT'L PART NAME NUMBER CODE PINION SHAFT 38521-017 16020 BALL BEARING S1120 SPACER SLEEVE 8104 15160 PIPE PLUG 15079 GEAR BOX 8103B 10010 GASKET 8097G 18000 AIR VENT S1530 REDUCING PIPE BUSHING AP0802 15079...
- Page 30 OM-01154 0 SERIES PUMP AND SEAL DISASSEMBLY 5. Close the suction and discharge valves. 6. Vent the pump slowly and cau Review all warnings in Section A. tiously. Follow the instructions on all tags, label and de 7. Drain the pump. cals attached to the pump.
- Page 31 0 SERIES OM-01154 Impeller Removal while driving the shaft out. Once the assemblies have been separated, secure the shaft gear teeth in (Figure 1) a soft‐jawed vice and proceed with the impeller re moval. The impeller (2), wear ring (5) and seal assembly (3) may serviced by removing the cover plate (16).
- Page 32 OM-01154 0 SERIES Pump Disassembly (Figure 1) Most cleaning solvents are toxic and If the pump casing, oil seal (4) or gearbox assem flammable. Use them only in a well‐ven bly (9) requires replacement, the casing must be tilated area free from excessive heat, separated from the gearbox housing (5, Figure 2).
- Page 33 0 SERIES OM-01154 Wipe lightly in a concentric pattern to avoid sparks, and flame. Read and follow all scratching the faces. precautions printed solvent containers. Inspect the seal components for wear, scoring, grooves, and other damage that might cause leak The seal is not normally reused because wear pat...
- Page 34 OM-01154 0 SERIES ing face, and press the stationary seat into the NOTE pump casing until fully seated. A push tube cut Do not install the pipe plug in the gearbox until the from a length of plastic pipe would aid this installa gearbox is properly lubricated as described in LU...
- Page 35 0 SERIES OM-01154 Reposition the gearbox housing on the press with GEARBOX DISASSEMBLY the pump side down, and press the pinion shaft (1) (Figure 2) and bearings (2 and 12) from the housing. After removing the shafts and bearings, clean and When the pump is properly operated and main...
- Page 36 OM-01154 0 SERIES housing. Replace the bearings, shaft, or gearbox housing if the proper bearing fit is not achieved. If the bearings require replacement, use a suitable Use caution when handling hot bear puller to remove them from the shafts. ings to prevent burns.
- Page 37 0 SERIES OM-01154 Figure 5. Fixture Dimensions, Drive Gear And Shaft Installation Center the inboard spacer sleeve (3) on the inner bearing race. Center the drive gear (25) in the gear box housing and engage the teeth of the pinion shaft.
- Page 38 OM-01154 0 SERIES level hole. Always clean the drain plug thoroughly (7), which are shipped loose. The air vent before reinstalling it. must be installed to prevent the gearbox from overheating during operation. SAE RATING TEMPERATURE RANGE The gearbox assembly was lubricated and Below 40 _F/4 _C tested before it was shipped from the facto...
- Page 40 For Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419-755-1280 Canada: 519-631-2870 International: +1-419-755-1352 GORMAN‐RUPP PUMPS...
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