GORMAN-RUPP 0 Series Installation, Operation And Maintanance Manual
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- Page 1 June 24, 1997 Rev. B 07/07/00 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WITH PARTS LIST 0 SERIES PUMP MODEL 06B3−F6L THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA Printed in U.S.A. Copyright by the Gorman-Rupp Company...
- Page 2 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
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Page 3: Table Of Contents
TABLE OF CONTENTS INTRODUCTION ..........PAGE I −... - Page 4 TABLE OF CONTENTS (continued) PARTS LISTS: Pump Model ............PAGE E −...
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Page 5: Introduction
This pump is a 0 Series, closed impeller, self-prim- to those which could be dangerous to personnel: ing centrifugal model. The pump is designed with straight-in suction, without a suction check valve. -
Page 6: Safety - Section A
0 SERIES OM−03401 SAFETY - SECTION A These warnings apply to 0 series engine corrosive, or flammable liquids which may damage the pump or endanger per- driven pumps. Refer to the manual ac- sonnel as a result of pump failure. - Page 7 OM−03401 0 SERIES 5. Vent the pump slowly and cau- monoxide, a deadly gas that is color- tiously. less, tasteless, and odorless. 6. Refer to instructions in this manual before restarting the pump. Fuel used by internal combustion en- gines presents an extreme explosion Do not remove plates, covers, gauges, and fire hazard.
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Page 8: Installation − Section Bpage B
For further assistance, contact your Gorman-Rupp Most of the information pertains to a standard distributor or the Gorman-Rupp Company. static lift application where the pump is positioned above the free level of liquid to be pumped. -
Page 9: Battery Specifications And Installation
2,268 pounds (1028,7 kg), not in- anything appears to be abnormal, contact your cluding the weight of accessories and optional Gorman-Rupp distributor or the factory to deter- wheel kit. Customer installed equipment such as mine the repair or updating policy. Do not put the... -
Page 10: Suction And Discharge Piping
0 SERIES OM−03401 consulted for continuous operation at angles lines not less than 18 inches (457,2 mm) from the greater than 15_. suction and discharge ports and install the lines. Installation closer to the pump may result in erratic readings. -
Page 11: Suction Lines In Sumps
OM−03401 0 SERIES pipe dope. The pipe dope should be compatible If two suction lines are installed in a single sump, with the liquid being pumped. the flow paths may interact, reducing the efficiency of one or both pumps. To avoid this, position the... -
Page 12: Discharge Lines
Therefore, it is recom- tling valve before stopping the pump. mended that a Gorman-Rupp Automatic Air Re- lease Valve be installed in the bypass line. Bypass Lines Gorman-Rupp Automatic Air Release Valves are reliable, and require minimum maintenance. -
Page 13: Alignment
OM−03401 0 SERIES gerous overheating and possible explo- drain the liquid from the pump by re- sive rupture of the pump casing. Per- moving the casing drain plug. Use cau- sonnel could be severely injured. tion when removing the plug to prevent Allow an over-heated pump to cool be- injury to personnel from hot liquid. -
Page 14: Operation − Section C
Lines With a Bypass This pump is self-priming, but the pump should never be operated unless there is liquid in the If a Gorman-Rupp Automatic Air Release Valve has pump casing. been installed, the valve will automatically open to allow the pump to prime, and automatically close after priming is complete (see INSTALLATION for Air Release Valve operation). -
Page 15: Lines Without A Bypass
OM−03401−01 O SERIES Lines Without a Bypass Strainer Check If a suction strainer has been shipped with the Open all valves in the discharge line and start the pump or installed by the user, check the strainer power source. Priming is indicated by a positive regularly, and clean it as necessary. -
Page 16: Cold Weather Preservation
OM−03401 0 SERIES liquid during the draining process. Clean out any remaining solids by flushing with a hose. BEARING TEMPERATURE CHECK If the application involves a high discharge head, gradually close the discharge throt- Bearings normally run at higher than ambient tem- peratures because of heat generated by friction. -
Page 17: Troubleshooting − Section D
0 SERIES OM−03401 TROUBLESHOOTING − SECTION D Review all SAFETY information in Section A. Before attempting to open or service the pump: 1. Familiarize yourself with this manual. 2. Switch off engine ignition and dis- connect the positive battery cable to ensure that the pump will remain in- operative. - Page 18 OM−03401 0 SERIES Table 1. Trouble Shooting Chart (cont.) TROUBLE POSSIBLE CAUSE PROBABLE REMEDY PUMP STOPS OR FAILS Strainer clogged. Check strainer and clean if neces- TO DELIVER RATED sary. FLOW OR PRESSURE Suction intake not submerged at Check installation and correct sub- (cont.)
- Page 19 Gorman-Rupp pump. For specific questions con- For new applications, a first inspection of wearing cerning your application, contact your Gorman- parts at 250 hours will give insight into the wear rate Rupp distributor or the Gorman-Rupp Company.
- Page 20 OM−03401 0 SERIES Preventive Maintenance Schedule Service Interval* Item Daily Weekly Monthly Semi- Annually Annually General Condition (Temperature, Unusual Noises or Vibrations, Cracks, Leaks, Loose Hardware, Etc.) Pump Performance (Gauges, Speed, Flow) Bearing Lubrication Seal Lubrication (And Packing Adjustment, If So Equipped)
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Page 21: Pump Maintenance And Repair - Section E
If your pump serial number is followed by an N", exceeded. The maximum continuous your pump is NOT a standard production model. operating speed for this pump is 2000 Contact the Gorman-Rupp Company to verify per- RPM. formance or part numbers. MAINTENANCE & REPAIR... - Page 22 OM−03401 0 SERIES PARTS PAGE SECTION DRAWING Figure 1. Pump Model 06B3−F6L PAGE E − 2 MAINTENANCE & REPAIR...
- Page 23 PARTS LIST Pump Model 06B3−F6L (From S/N 1124544 up) If your pump serial number is followed by an N", your pump is NOT a standard production model. Contact the Gorman-Rupp Company to verify part numbers. ITEM PART NAME PART MAT’L...
- Page 24 OM−03401 0 SERIES SECTION DRAWING Figure 2. Pump End Assembly 06B3−(F6L) PAGE E − 4 MAINTENANCE & REPAIR...
- Page 25 0 SERIES OM−03401 PARTS LIST Pump End Assembly 06B3−(F6L) ITEM PART NAME PART MAT’L ITEM PART NAME PART MAT’L NUMBER CODE NUMBER CODE PUMP CASING 5400A 10010 HEX HD CAPSCREW 22645−164 −−− LOCKWASHER 21171−511 −−− IMPELLER 5401C 14000 BRG RETAINING NUT...
- Page 26 0 SERIES OM−03401 PUMP AND SEAL DISASSEMBLY cable to ensure that the pump will remain inoperative. AND REASSEMBLY 3. Allow the pump to completely cool if overheated. Review all SAFETY information in Section A. 4. Check the temperature before opening any covers, plates, or Follow the instructions on all tags, label and de- plugs.
- Page 27 0 SERIES OM−03401 Impeller Removal shaft (21) will disengage from the drive plate as- sembly (20). (Figure 2) It is not necessary to remove the drive plate assem- Remove the impeller nut (41). Install three 3/8 - 16 bly from the engine flywheel unless the assembly UNC capscrews (not supplied) into the impeller or pilot bushing (22) must be replaced.
- Page 28 0 SERIES OM−03401 After removing the shaft and bearings, clean and ate. Replace the bearings, shaft, or intermediate if inspect the bearings in place as follows. the proper bearing fit is not achieved. Shaft and Bearing Reassembly and Installation Clean and inspect the bearings as indicated in Shaft and Bearing Removal and Disassembly.
- Page 29 0 SERIES OM−03401 shielded side toward the impeller. Securing Intermediate To Engine (Figure 2) After the bearings have been installed and allowed Apply a thin coating of ‘Never-Seez’ lubricant to the to cool, check to ensure that they have not moved inside diameter of the pilot bushing (22) and press away from the shaft shoulders in shrinking.
- Page 30 0 SERIES OM−03401 Inspect the seal components for wear, scoring, faces to ensure that they are free of any foreign grooves, and other damage that might cause leak- matter. age. Clean and polish the shaft sleeve, or replace it if there are nicks or cuts on either end. If any com- To ease installation of the seal, lubricate the bel- ponents are worn, replace the complete seal;...
- Page 31 0 SERIES OM−03401 Subassemble the rotating element into the retainer Install the same thickness of impeller shims (4) as and bellows and slide this subassembly over the previously removed onto the shaft. Install the im- shaft sleeve until the polished faces contact.
- Page 32 0 SERIES OM−03401 Install the suction and discharge lines and open all valves. Make certain that all piping connections are tight, properly supported and secure. If grease is forced out around the shaft as Be sure the pump, intermediate and engine have new grease is added, the bearing cavity is been properly lubricated, see LUBRICATION.
- Page 33 For U.S. and International Warranty Information, Please Visit www.grpumps.com/warranty or call: U.S.: 419−755−1280 International: +1−419−755−1352 For Canadian Warranty Information, Please Visit www.grcanada.com/warranty or call: 519−631−2870 THE GORMAN-RUPP COMPANY D MANSFIELD, OHIO GORMAN-RUPP OF CANADA LIMITED ST. THOMAS, ONTARIO, CANADA...
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