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Summary of Contents for Fromm FS 230 Series
- Page 1 FROMM FROMM SEMI – AUTOMATIC Stretch Wrapping Machine Serie FS 230 / FS 231 FS 230 Items No. 30.1501 30.1505 30.1510 FS 231 Items No. 30.1520 30.1525 30.1530...
- Page 2 FROMM FS 230 series INDEX Page Machine make - up General Safety instructions and devices 6 – 8 Warnings Identification Sticker Technical Data 11 – 12 Explanation of pictograms Main Components Handeling & Transport 15 – 16 Installation instruction 17 – 18 Assembly Sequence 19 –...
- Page 3 FROMM FS 230 series Opgelet! Leest U in elk geval de gebruiksaanwijzing, vooraleer de machine wordt opgesteld, geïnstalleerd en in gebruik genomen wordt. Daardoor zorgt U voor Uw eigen veiligheid en vermijdt U schade aan Uw machine. Achtung! Lesen Sie unbedingt die Gebrauchsanweisung vor Aufstellung-Installation-Inbetriebnahme.
- Page 4 FROMM FS 230 series Machine make - up Serial number Delevery Date Art.-Nr. Model 30.1501 FS230 FS230/1650/2500/2000/230V/50HZ 30.1505 FS230 FS230/1800/2500/2000/230V/50HZ 30.1510 FS230 FS230/2200/2500/2000/230V/50HZ 30.1520 FS231 FS231/1650/2800/2000/230V/50HZ 30.1525 FS231 FS231/1800/2800/2000/230V/50HZ 30.1530 FS231 FS231/2200/2800/2000/230V/50HZ Options 16.8212 FS12 Ramp turntable 1650 mm length 1550 mm Height 71,5 mm 16.8214...
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Page 5: Service Department
FS 230 series GENERAL • This manual is only intended for a semi-automatic pallet stretch wrapping machine, FS 230 turntable series with mechanical brake and automatic load height detection, as delivered by FROMM Stretch Wrapping Division. FS 230 Pallet height 2500 mm FS 231 Pallet height 2800 mm •... -
Page 6: Safety Instructions
The following conditions have always to be satisfied, unless otherwise indicated in other instructions in this manual. • This wrapping machine has been delivered by FROMM Stretch Wrapping Division and may only be applied for wrapping of pallets which meet the requirements as mentioned in the description of the machine in chapter 6 (Technical data). - Page 7 FROMM FS 230 series • The machines are designed and implemented conforming to the safety laws in force. Consequently, no intrinsic fire risks are envisaged when the machine is used normally • As such, the equipment provided against the possibility of fire outbreaks inside the company are sufficient for any problems caused by the material used for the process •...
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Page 8: Safety Devices
FROMM FS 230 series SAFETY DEVICES We urge on you again that all safety devices are installed for the safety of the operator etc. and should not be bridged and put out of operation. Refer to the drawing below for the applied references. - Page 9 FROMM FS 230 series WARNINGS • The mean weighed noise level of the machine is less than 80 dBa. It is possible that, depending on the applied film, during wrapping of the pallets incidentally a noise level with a maximum of 80 dBa will be measured.
- Page 10 FROMM FS 230 series EXPLANATION IDENTIFICATION STICKER An identification sticker with the following information has been mounted at the backside of the control cabinet. As second identification sticker is mounted inside the electrical compartment. Name of the manufacturer : FROMM Stretchwrapping Division.
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Page 11: Technical Data
FROMM FS 230 series TECHNICAL DATA Machine - Maximum speed turntable 12 r.p.m. - Capacity max. 20 pallets/hr. - Operational hours 8 hrs/day, 5 days/week - Sealing height FS 230 minimum of 2900 mm / 115” - Sealing height FS 231 minimum of 3190 mm / 124”... - Page 12 FROMM FS 230 series DIMENSIONS FS 230 (FS 231 = Height + 300mm / 12”) Refer to the LAYOUT on this page for the dimensions. It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2003...
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Page 13: Explanation Of Pictograms
FROMM FS 230 series EXPLANATION OF PICTOGRAMS ATTENTION!! FOR EVERYTHING IS VALID, IF APPLIED! WARNINGS Figure 1: DANGER High voltage present. Figure 1 Figure 2: Danger Sign Figure 2 Figure 3: Risk of crusching one’s hands Figure 3 COMMAND PLATES... -
Page 14: Main Components
FROMM FS 230 series MAIN COMPONENTS The installation as delivered, consists of the following parts: 1- Mast 2- Control cabinet with control panel 3- Film carriage 4- Turntable It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2003... -
Page 15: Handling And Transport
FROMM FS 230 series HANDLING & TRANSPORT ATTENTION ! All mentioned activities may only be executed under supervision of qualified personnel from the manufacturer or his representatives! Pay attention that proper hoisting and lifting tools are used for handling of the machine. - Page 16 FROMM FS 230 series Lifting and handling of packing in a wooden crate by fork-lift truck Lifting and transport must be effected by a fork-lift truck suitable to bear the weight of the machine, its accessories and packing. Always check in advance that sufficient space is available for the operations.
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Page 17: Installation Instruction
FROMM FS 230 series INSTALLATION INSTRUCTION ATTENTION! All mentioned activities may only be executed under supervision of qualified personnel from the manufacturer or his representatives! Refer to layout in chapter 3 (Safety devices) for mentioned position numbers. General guideline Always check in advance that the minimum conditions for machine placing and operation are observed, in particular: ambient conditions (suitable floor), temperature, humidity, lighting and suitability of the designated area. - Page 18 FROMM FS 230 series INSTALLATION INSTRUCTION ATTENTION! All mentioned activities may only be executed under supervision of qualified personnel from the manufacturer or his representatives! FOR EVERYTHING IS VALID: IF APPLIED! Due to shipping requirements, the shaft (1) is usually shipped horizontally and bears on a support that has been specifically set up for it.
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Page 19: Assembly Sequence
FROMM FS 230 series ASSEMBLY SEQUENCE Figure 4: Are the limited switches of the film carriage working correctly Figure 5: Does the film carriage work accordingly description? Figure 4 Figure 5 Figure 6: Is the foto electric cell mounted properly? Figure 6 It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author ©... - Page 20 FROMM FS 230 series ASSEMBLY SEQUENCE a sensor (3) for checking the speed of the carriage motor: it reads the notches of a phonic wheel (4). Figure 7 Should the need arise to move the turntable, fit the two lifting eyebolts in the...
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Page 21: Electrical Cabinet
FROMM FS 230 series ELECTRICAL CABINET 1 = Table rotation / Carriage inverter 2 = Control board 3 = Main switch Figure 10 ATTENTION! After the fist installation Follow procedure below before starting the machine Control if the emergency button is free... -
Page 22: Control Panel
FROMM FS 230 series CONTROL PANEL Figure 1: Console FS 230 A = Emergency stop B = Reset button Function • Press «arrows» for changing program • You cannot change setting during the wrapping cycle. AL 1 = Emergency stop... - Page 23 FROMM FS 230 series BASIC OPERATING INSTRUCTIONS 1 = Program selector Cycle Up – Down Cycle Up only Manual Cycle 2 = Manual Cycle Press Reset and Program Selector together The both led lights of the program selector will blink.
- Page 24 FROMM FS 230 series BASIC OPERATING INSTRUCTIONS 6 = Potential meter for the settings of the top wraps. The top wraps are calculated on time. The setting 10 means that the carriage remains at the top of the pallet for approx. 6 seconds.
- Page 25 FROMM FS 230 series BASIC OPERATING INSTRUCTIONS RESET turntable Press both buttons together and the turntable returns to the Zero position. 9 = START button Automatic run mode with settable cycles Activate this run mode, after the machine has been...
- Page 26 FROMM FS 230 series STARTING AND STOPPING OF A WRAPPING CYCLE Automatic run mode with settable cycles Activate this run mode, after the machine has been turned on and the safety conditions have been complied with, by pressing the START pushbutton provided that the corresponding work cycle has been set via the pushbutton panel.
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Page 27: Alarms And Errors
FROMM FS 230 series ALARMS AND ERRORS The led on the STOP Button indicates the errors In case of a fault the led flashed quickly. Alarm 1: Emergency stop AL 2 = Fault inverter AL 3 = Carriage emergency ALARM RESET... - Page 28 FROMM FS 230 series AL 2 INVERTER FAULT The arrised problem Possible remedies This alarm signals the blocking of an inverter Turn off the machine. Wait 20 seconds and turn it on again. If the problem persists: Check the situation on the display of the...
- Page 29 FROMM FS 230 series ALARMS AND ERRORS THE CARRIAGE DOES NOT STOP AT THE LOWER OR UPPER LIMIT STOP MICRO SWITCH The arrised problem Possible remedies Limit switches and not connected properly Check the wiring Limit switch malfunctioning Replace the limit switch...
- Page 30 FROMM FS 230 series THE MACHINE DOES NOT STOP WHEN THE EMERGENCY MUSHROOM-HEAD BUTTON IS PRESSED The arrised problem Possible remedies Emergency circuit failure Check the circuit Emergency mushroom-head button not Replace the emergency mushroom- working head button Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER...
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Page 31: Inserting The Film
FROMM FS 230 series COUNT SENSOR FOR CARRIAGE PHONIC WHEEL The arrised problem Possible remedies Phonic wheel sensor incorrectly positioned Check for the correct positioning of the sensor as compared to the phonic wheel. The distance should not be more... - Page 32 FROMM FS 230 series MAINTENANCE INSTRUCTIONS FOR OPERATORS SAFETY! First switch off the main switch and lock it before carrying out maintenance on the installation. Take care, that other persons cannot put the installation in action. Take care, that the protection covers, etc. are remounted when putting the installation in action again.
- Page 33 FROMM FS 230 series Yearly maintenance Check the wear condition of the sliding wheels of the turnplate : Insert the lifting eyebolts into the specific threaded holes and release the turnplate by regulating the four screws Insert the hooks of the lifting ropes into the eyebolts...
- Page 34 FROMM FS 230 series Replacing the turnplate drive chain - lift the turnplate - loosen the chain by unscrewing the screw of the corresponding chain tightener - unscrew the screw that fastens the chain to the drive carriage to remove the chain Locating the cams that adjust the stroke of the limit stop.
- Page 35 FROMM FS 230 series MAINTENANCE SCHEME MAINTENANCE FREQUENCY 8 hr 40 hr 100 hr 200 hr 500 hr 1000 hr 2000 hr Daily cleaning Cleaning eye of photocell Shaft chain Turnplate chain Gear wheels Bearings Friction discs Proximity and limit switches...
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