Montigo PCPR8 Installation & Maintenance Manual

Indoor gas fireplace
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IMPORTANT
IMPORTANT
SCAN THE QR CODE OR VISIT THE
WEBSITE TO VIEW THE MOST RECENT
VERSION OF THE MANUAL
WWW.MONTIGO.COM/PRODUCT-GUIDES
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
Installation & Maintenance Manual
PRODIGY SERIES
SINGLE SIDED, SEE-THROUGH, CORNER RIGHT/LEFT &
BAY FRAMELESS LINEAR FIREPLACE
Natural Gas or Propane Gas
• The installation of this fireplace must be done by a
qualified and certified gas appliance installer.
®
• Check local codes and read all instructions prior to
C
US
installation.
Consumer: Retain this manual for future reference.
Installation and service must be performed by a qualified installer,
Read and understand this manual. Improper installation, adjustment,
alteration, service or maintenance can cause serious injury, property
damage or even death. For assistance or additional information
consult a qualified installer, service agency or the gas supplier.
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
INDOOR GAS FIREPLACE
NOTICE
Installer: Leave this manual with the appliance.
CAUTION
service agency or the gas fitter.
DANGER
WARNING
information go to www.P65warnings.ca.gov
XG0799 - 081319

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Summary of Contents for Montigo PCPR8

  • Page 1 • Check local codes and read all instructions prior to SCAN THE QR CODE OR VISIT THE WEBSITE TO VIEW THE MOST RECENT installation. VERSION OF THE MANUAL WWW.MONTIGO.COM/PRODUCT-GUIDES NOTICE WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, Installer: Leave this manual with the appliance.
  • Page 2: Safety Alert Key

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 40 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 3: Table Of Contents

    General Contents Safety Alert Key ....................2 Section 5: Wiring ....................19 Introduction ....................... 2 Control Panel Installation ..................... 19 Section A: Before You Begin ..................4 Electrical Connection Directions ................. 21 Unit Overview ........................4 Damper Connections ....................21 Prodigy Code Breakdown ....................
  • Page 4: Section A: Before You Begin

    NOTICE Electrical Control Panel: • Details on system wiring, power requirements and the Montigo Clothing or other flammable material should not be placed Prodigy control panel can be found in Section 5. on or near the appliance.
  • Page 5: Prodigy Code Breakdown

    General PRODIGY SPECIFICATIONS PC3** PC4** PC5** PC6** PC7** PC8** MAXIMUM INPUT NATURAL GAS 40,000 50,000 75,000 88,000 100,000 112,000 (BTU/ HR) MAX INPUT PROPANE 31,000 52,000 64,000 78,000 105,000 120,000 (BTU/HR) REQUIRED B-VENT 8” 10” 10” 10” 10” 12” SIZE OF INTAKES 2 x 6”...
  • Page 6: Section 1: Product Dimensions

    General Section 1: Product Dimensions Single sided dimensions See-through dimensions ⅝" Flange setback ⅝" Flange setback Gas and electrical located on right Gas and electrical located on right ⅝" Flange setback ⅝" Flange setback EXHAUST INTAKE 2X10 12” 1001/4 951/2 1031/2 993/4 1037/8...
  • Page 7: Corner Dimensions

    General NOTICE Dimensions shown for corner right unit, dimensions are the same for corner left configuration. Gas and electrical connections will always be opposite the corner side. Corner Dimensions Bay Dimensions Gas and electrical located on rear ⅝" Flange setback ⅝"...
  • Page 8: Section 2: Power Vents

    B-Vent manufacturer. • For runs up to 30’, use Montigo VPIF piping. For runs over 30’ • The exhaust portion of a vent termination must not be recessed use a UL listed sealed venting system.
  • Page 9: Roof Mounted

    Installation Roof Mounted Power vent Power supply wire Single Phase 200–240VAC + Neutral, 15 A, dedicated circuit 305/16" Power vent wire Control B Vent Panel 305/16" B or C Wall Vent switch B or C Vent Control cable 9 wire 191/8"...
  • Page 10: Wall Mounted

    Installation Wall Mounted Power vent 305/16" Power supply wire Power vent wire Single Phase 200– 240VAC + Neutral, 15 A, dedicated circuit B Vent 305/16" Control B or C Panel Vent B or C 61/16" 5" Vent Wall switch Control cable 9 wire LED Power...
  • Page 11: In-Line Mounted

    Installation In-Line Mounted 193/8" 91/16" Positive pressure Power supply wire rated pipe Single Phase 200– 240VAC + Neutral, 15 A, dedicated circuit 171/16" Power Power vent wire vent 47/8" 85/8" 1313/16" 16" B or C Control 11" 81/2" Vent Panel B or C B Vent 23716"...
  • Page 12: Flue Gas Louvered Exhaust Termination

    Installation NOTICE Maintain at least 1" clearance to combustibles all around the flue gas box. This flue gas box is only to be used with Montigo fireplace systems specifically approved by Montigo. Flue Gas Louvered Exhaust Termination 22.86 8" Box 10" Box 12" Box SECTION C-C 19.75...
  • Page 13: Combustion Air Louvered Intake

    Installation Combustion Air Louvered Intake 12.06 6" Box 8" Box 10" Box SECTION A-A 22.86 12.06 19.75 SECTION C-C OPENING SECTION A-A 22.86 20.7 13.75 19.75 OPENING LOUVER 16.856 14.75 7.88 OPENING 20.7 22.86 LOUVER 13.75 OPENING LOUVER 19.75 16.856 14.75 7.88 OPENING 20.7 LOUVER LOUVER...
  • Page 14: Section 3: Framing

    Framing Framing Flange Locations Montigo recommends that framing is performed once the unit has been The location of the framing flanges depends on the configuration of the unit placed in its final location.
  • Page 15: Single Sided Framing

    Installation Single Sided Framing See-Through Framing 187/16 191/4 3’ 4’ 5’ 6’ 7’ 8’ 3’ 4’ 5’ 6’ 7’ 8’ 421/4 541/4 661/4 781/4 901/4 1021/4 421/4 541/4 661/4 781/4 901/4 1021/4 263/16 + Glass Height 263/16 + Glass Height “O”...
  • Page 16: Section 4: Finishing

    Television Installation The following illustrates the suggested finishing method for the Prodigy Montigo does not require any special clearances to be maintained between a wall mounted television and the fireplace glass. Check the TV owner’s manual for any manufacturer’s required clearances.
  • Page 17: Prodigy Indoor/Outdoor Kit Dimensions

    Installation Prodigy Indoor/Outdoor Kit Dimensions INDOOR/OUTDOOR KIT DIMENSIONS 37¼’ 49¼’’ 61¼’’ 73¼’’ 85¼’’ ⁄ ” 40⅛’ 52⅛’’ 64⅛’’ 76⅛’’ 88⅛’’ 100⅛’’ 40’’ 52’’ 64’’ 76’’ 88’’ 100” 37⅛’ 49⅛’ 60⅞’ ⁄ ” 85⅛’' 97⅛’' Glass Height + 1⅛” ⁄ ” 8⅛”...
  • Page 18: Prodigy Indoor/Outdoor Kit

    Installation Prodigy Indoor/Outdoor Kit ⅜" Sheeting Step 1- Mount Throat Support the throat from the underside. Align the throat with Finishing materials the fireplace mounting holes and attach. 2”x 6” Framing Waterproof Step 2- Frame membrane The window kit is designed to Window Kit Throat extend through an outer wall constructed of 2"x6"...
  • Page 19: Section 5: Wiring

    Installation Section 5: Wiring Control Panel Installation The control panel should be installed in a location that is accessible for start up and future service. The panel’s electronic components can produce a whining sound, this should be considered when selecting the panel location.
  • Page 20 Installation Connections Fuse Panel Power Vent Inverter Damper Connection Transformers Power Vent Reversal Switch Relays w/LED Pre-Purge Post-Purge Timer Timer Control Panel, side Control Panel, opened XG0799 - 081319...
  • Page 21: Electrical Connection Directions

    Installation CAUTION Incorrect wiring may damage the motor and the fireplace will not function properly. Damper connections (if applicable) Electrical Connection Directions Connection Step 1 Connect the power vent module to the connection box labelled POWER VENT CONNECTION (second box from the top of the panel’s left side). This is a three phase system that requires the installer to supply three Wire colors from motor to damper wire terminal block may differ hot wires and ground from the control panel to the power vent module.
  • Page 22: Section 6: Installing The Gas Line

    Installation Section 6: Installing the gas line The gas connection (1/2” NPT) is located on the lower portion of the Note: After gas line is connected, each appliance connection, valve and fireplace body. The manufacturer requires a service shut off valve valve train must be checked while under normal operating pressure with located in an accessible location to isolate the gas supply.
  • Page 23: Section 7: Start Up

    Installation Section 7: Start Up 1. Ensure that all connections are made as per instructions. CAUTION 2. Turn on the panel’s circuit breakers. 3. The red lights in the breakers and the inverter display will illuminate. Make sure that all air is purged from the gas lines. 4.
  • Page 24: Led Remote Control Operation

    Operation LED Remote Control Operation Montigo’s series fireplaces have integrated LED lighting installed Speed Brightness Mode beneath the burner tray. The LEDs are controlled by the included State State remote. The fireplace burner does not need to be lit for the LEDs to function.
  • Page 25: Pairing The Remote To The Module (Code Clearing And Code Matching)

    Pairing the Remote to the Module (Code Clearing and Code Matching) Montigo ships the fireplace with a functional LED system, but, if you need to pair an alternate remote, follows these steps: 1. Switch off the power. Wait until power supply led indicator goes off.
  • Page 26: Inverter Operation

    DOWN buttons, the use of other inverter keypad buttons may cause If the inverter error code persists, Contact Montigo for assistance. unwanted or incorrect operation If the igniter is sparking around its porcelain base instead of on the burner face, adjust the igniter’s position, or replace the igniter.
  • Page 27: Section 8: Installing & Removing The Glass

    Installation Section 8: Installing & Removing the Glass The Prodigy fireplace has 2 layers of glass that must be removed for maintenance and cleaning. Remove the glass as follows: 1) Place suction cups on the glass door. Follow the instructions supplied with this product to ensure all safety instructions are observed. Ensure cups are firmly attached and secured.
  • Page 28: Section 9: Installing The Accessories

    Installation Section 9: Installing the Accessories Installing the Glass Media PART ORDER CODE The unit is supplied with glass media. Optional media may be purchased Fireglass from the dealer. Before installing the fireplace doors, place the media Obsidian HW1113 randomly across the pan in a single layer only. Platinum HW1144 HW1157...
  • Page 29: Section 10: Troubleshooting

    Installation Section 10: Troubleshooting Power up the Montigo control panel 200-240VAC Inverter display and Measure L1 to L2 breakers light up Less than 200VAC Turn wall switch on Have electrician fix supply voltage • Heat sensor relay on Power vent not connected •...
  • Page 30: Section 11: Cleaning And Maintenance

    Operation Section 11: Cleaning and Maintenance General Cleaning • Have the fireplace installation inspected annually, including a visual When the fireplace is first activated, there may be some smoke and a check of the vent system, the burner and the pilot flame. For your visible film may be left on the glass.
  • Page 31: Appendix B: Warranty

    (collectively referred to herein as "The Companies"), warrants the option, replace or repair defective components of the appliance Montigo gas appliance (referred to herein as 'the appliance') to manufactured by The Companies at no charge and will also be free from defects in materials and workmanship at the time pay for labor costs (in accordance with schedule) incurred in of manufacture.
  • Page 32: Appendix B: Warranty Continued

    Montigo via email at techsupport@Montigo.com or by phone 1 (800) 378-3115 and please state that this is a Commercial claim inquiry. Montigo will perform an initial assessment and provide next steps in conjunction with your installing dealer. Ensure you have your sales receipt or purchase order and the model and serial number of your appliance.
  • Page 33: Appendix B: Power Vent Clearances

    6 feet 3 feet above inlet for combustion termination beside or below exhaust vent 30 inches 30 inches Clearance between Montigo combustion and exhaust terminations for combustion termination above exhaust vent 3 feet 3 feet Clearance above paved sidewalk or paved driveway located on public property...
  • Page 34 Clearance to non-mechanical air supply inlet to the building or combustion air inlet for another appliance 3 feet 3 feet Clearance above forced air supply inlet or Montigo combustion air termination 3 feet 3 feet Clearance to sides or bottom of Montigo combustion air termination...
  • Page 35: Appendix C: Dampers

    When installed with a Prodigy fireplace, dampers are • White and Black: 24 VAC supply to damper motor electrically integrated into the Montigo control panel so that no additional • Red and Brown: End switch start-up steps are required. The system with or without dampers is •...
  • Page 36: Indoor Fireplace In Protected Outdoor Applications

    Appendix Indoor fireplace in protected outdoor applications This fireplace may be installed into outdoor locations provided they are suitably protected from direct water impingement. However, all installation clearances in the appliance manual must be observed. Framing, Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc.
  • Page 37 Notes XG0225 - 081319...
  • Page 38 Installation & Maintenance Manual PRODIGY SERIES PRODIGY SERIES 3’ TO 8’ 3’ TO 8’ Single Sided, See-Through, Single Sided, See-Through, Corner, Bay Corner, Bay XG0799 - 081319...

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