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DANGER
CARBON MONOXIDE HAZARD
This appliance can produce carbon
monoxide, which has no odor.
Using it in an enclosed space can
kill you.
Never use this appliance in an
enclosed space such as a camper,
tent, car or home.
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
Page 1
Installation & Maintenance Manual
MAHANA PL42VO
28,000 btu/hr Natural Gas or Propane Gas
MAHANA PL60VO
47,000 btu/hr Natural Gas or Propane Gas
Outdoor Gas Fireplace
• The installation of this fireplace must be done by a qualified and
®
• Check local codes and read all instructions prior to installation.
• Installer: leave this manual with the appliance.
C
US
• Consumer: retain this manual for future reference.
certified gas appliance installer.
DANGER
If you smell gas:
• Shut off gas to the appliance.
• Extinguish any open flame.
• If odor continues, keep away from the appliance and
immediately call your gas supplier or fire department.
WARNING
Do not store or use gasoline, or other flammable vapors and
liquids, in the vicinity of this or any other appliance.
A propane-cylinder not connected for use shall not be
stored in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Read the installation, operating, and maintenance instructions
thoroughly before installing or servicing this equipment.
WARNING: For Outdoor Use Only.
XG0219 - 080421
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Table of Contents
Troubleshooting
Related Manuals for Montigo MAHANA PL42VO
Summary of Contents for Montigo MAHANA PL42VO
- Page 1 Installation & Maintenance Manual MAHANA PL42VO 28,000 btu/hr Natural Gas or Propane Gas MAHANA PL60VO 47,000 btu/hr Natural Gas or Propane Gas Outdoor Gas Fireplace • The installation of this fireplace must be done by a qualified and certified gas appliance installer.
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Page 2: Table Of Contents
Installing Optional Media ......................28 Dimensions ..........................8 Installing Optional Driftwood Log Set (PL60VO) ..............28 MAHANA PL42VO Dimensions ..................... 8 Startup and initial operation ......................30 MAHANA PL60VO Dimensions ..................... 8 LED Operation Verification – Applicable if light kit (MCLEDVO) is installed ....30 Control Box Dimensions ...................... -
Page 3: Conditions And Limitations
General Information & Safety Montigo products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. Every component has been thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from Montigo. -
Page 4: Getting Started
Congratulations on the purchase of a Congratulations on the purchase of a Electrical: Montigo Fireplace Montigo Fireplace • The unit has built in fans to force out all of the heat right above the glass window. Due to the glass window, this model is less sensitive to This product must be installed by a qualified installer. -
Page 5: Safe Operating Practices
• Risk of burns. The appliance should be turned off and cooled before damaged. Replacement burner shall be one specified by Montigo. servicing. • Inspect the hose before each use of the appliance, if applicable. Hose •... -
Page 6: Certification
General Information & Safety Certification Rating Plate Location: The rating plate can be found on the underside of the control box cover. Figure 2 Control box rating plate Full Rating Plate Location: A rating plate with additional information can be found secured with velcro on the inside wall of the base of the firebox. -
Page 7: Appliance Certification
4500 ft. (1370m) above sea level. For installations beyond this level, please and replace any part of the control system and any gas control, which contact your Montigo dealer for high altitude conversion kits. has been underwater. XG0219 - 080421... -
Page 8: Dimensions
Installation Dimensions MAHANA PL42VO Dimensions The fireplace may be installed in any location that maintains 43 3/4" proper clearances to air 1111 conditioning ducts, electrical 41 5/8" 1056 wiring and plumbing. Safety, as 39 3/4" well as efficiency of operation,... -
Page 9: Control Box Dimensions
Installation Control Box Dimensions 16 " USE #8 SCREWS Use #8 screws for FOR MOUNTING mounting 64 " 64 " 64 " 64 " 64 " 2 " 16 " 16 " 64 " 16 " MOUNTING HOLES Use #8 screws for mounting USE #8 SCREWS FOR MOUNTING OVERALL MOUNTING... -
Page 10: Location Considerations
The fireplace enclosure has water drainage holes and must be Figure 7 Figure 8 installed with proper drainage. Montigo encourages you to consult your Building Envelope Engineer or Waterproofing Consultant for further recommendations. Within a partial enclosure which includes an overhead cover and no more than two sidewalls. -
Page 11: Mahana Exploded Part View
Installation MAHANA Exploded Part View SCREEN MAIN ASSY SCREEN MAIN ASSEMBLY WINDOW WINDOW BURNER TRAY BURNER TRAY LED ASSY LED ASSEMBLY VACUUM TUBING ASSY BURNER ASSY BURNER ASSEMBLY VACUUM SWITCH FANS P42 Vent Free - OD FANS VACUUM SWITCH ASSEMBLY ASSY NAME DATE... -
Page 12: Gas Supply Requirements
(shut off valve supplied) plug to plugin the control box is required within 3 feet of the control box. Montigo requires a service shut off valve be located in an accessible Electrical Requirement for Control Box: 120VAC, 60 Hz, 5 A. GFCI location to isolate the gas supply. -
Page 13: Mahana Pl42Vo Framing
Installation MAHANA PL42VO Framing PL42VO In The Wall and Corner Installation ZERO CLEARANCE AT CORNERS ONLY 49" 32.500 14 3/4" 42" 27.500 49" 52" 14 3/4" 42" 4 SCREWS TOP & BOTTOM 4 Screws Top & Bottom 3 SCREWS LEFT & RIGHT 3 Screws Left &... -
Page 14: Mahana Pl60Vo Framing
Installation MAHANA PL60VO Framing PL60VO In The Wall and Corner Installation ZERO CLEARANCE AT CORNERS ONLY 27.880 32.880 14.750 66.000 14.750 3 SCREWS LEFT & RIGHT 3 SCREWS LEFT & RIGHT 4 SCREWS TOP & BOTTOM 4 SCREWS TOP & BOTTOM DRAINAGE HOLES DRAINAGE HOLES Wall Installation... -
Page 15: Clearances
Installation Clearances Combustible mantels and mouldings may be safely installed over the top NOTE: National Canadian Gas Association mantel test requirements are and on the front of the fireplace provided that they do not project beyond for fire hazard prevention to combustible materials. shaded area shown. -
Page 16: Finishing
Installation Finishing Standalone Wall board/Finishing material WALL BOARD/FINISHING MTL Fireplace Framing FRAMING P42VFO Fireplace Facing 12" When sizing the finish material for your fireplace, it is important NAME DATE DIMENSIONS ARE IN INCHES to remember the following: TOLERANCES: 15-Aug-16 DRAWN BY FRACTIONAL 1/32"... -
Page 17: Mounting The Fireplace Control Box
Installation Control Box Install Mounting the Fireplace Control Box Wiring Install the Fireplace Control Box in an accessible location within 3' of A qualified electrician must install the wiring. The unit is supplied the fireplace. The location should be where maintenance, adjustments with an external electrical control box pre-wired by the factory. - Page 18 Installation Wiring Connection Control Box 24VDC Speed control Black Fast/Slow Brown SUPPLY CONTROLLER 110V White Black R G B On/Off Brown Plug Blue Remote Multiple Connection Options Gas Valve Flue Gas Combustion LED Lighting Fireplace 120VAC Fireplace Blowers 3 foot (3 IN PL60VO UNITS) Power Cord to control box...
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Page 19: Wiring Instructions (Remote Box To Main Control Box)
Installation Wiring Instructions (remote box to main control box) 3� Feed the wire into the control box side� A qualified electrician must install the remote control system. Turn off all power and gas to fireplace. WARNING This remote control system must be installed exactly as outlined in these instructions. -
Page 20: Wiring Instructions
Installation LED Remote Receiver Installation (Optional Accessory) Wiring Instructions A qualified electrician must install the remote control system. Turn off all power and gas to fireplace. WARNING This remote control system must be installed exactly as outlined in these instructions. Read all instructions completely before attempting installation. -
Page 21: Led Strip Instructions
Installation LED Strip Installation (Optional Accessory) LED Strip Instructions Power to the unit MUST be disconnected before installing For instructions on how to remove the door please see the door install/removal section. Figure 52 Loosening air baffle bolts 4. Loosen the 3 bolts securing the baffle to the back of the firebox. Figure 53 Figure 49 Adding LED air baffle... -
Page 22: Gas Connection
• Purge all air out of gas line. • If gas type is not compatible, contact your local Montigo dealer as this fireplace is NOT field convertible. • Check appliance connection, valve and valve train under normal... -
Page 23: Installing The Louvres
Installation Installing the louvres Step 1: Remove the protective coating from the louvers. Phillips-head stainless steel screws are provided for installation. Figure 58 Removing the left side screw Step 2: Position the top louver, as shown in this image, and attach using the screws provided. -
Page 24: Installing & Removing The Door
Installation Installing & Removing the Door Removing the door The doors are removed in a few simple steps. Follow these instructions below. Step 1: Step 4: Remove the Lower louvre below the door Tilt the bottom of the door by removing screws as upward to release the door shown. -
Page 25: Installing The Firestones
This appliance is intended for use only with the included Firestones or another approved media must be installed before Montigo burners and accessories. Never install or add any additional or operating the fireplace. alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety hazards, damage to the appliance, and void manufacturer’s warranty. -
Page 26: Installing Optional Media
Figure 59. WARNING: This appliance is intended for use only with the included Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. The use of additional or alternative materials may pose potential safety hazards, damage to the appliance, and void manufacturer’s warranty. -
Page 27: Installing Optional Media
Installation Installing Optional Media Step 3. Place Log 3 resting diagonally against log 5, with the thinner end Step 5. Place Log 4 at the rear of the firebox, parallel to the media tray.See Figure 62. pointing into the top left corner of the firebox. See Figure 60. Figure 76 Figure 74 Step 4. -
Page 28: Installing Optional Media
Installation Installing Optional Media Installing Optional Driftwood Log Set (PL60VO) Step 3. Place Log 1 resting diagonally against the front of the media tray. See Figure 76.d [LGS59 x2] The PL60VO has the option of installing a driftwood log set. Once the firestones or speckled stones have been installed the log set can be installed. - Page 29 Installation Step 7. Place Log 3 resting diagonally against log 4, with the thinner end Step 11. Place Log 4 resting diagonally against the top right corner of the pointing into the back of the firebox. See Figure 76 .h firebox.
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Page 30: Startup And Initial Operation
Operation Startup and initial operation Initial Fireplace Operation Verification – LED Operation Verification – If gas supply not yet connected Applicable if light kit (MCLEDVO) is installed • Check that the door glass is clean. Clean if required. • Install 2 AAA batteries into LED remote •... -
Page 31: Operating The Fireplace
If the fireplace will not light, turn the fireplace off, turn off all the electrical power to the appliance, locate the gas shut off valve and turn the gas off. Call your service technician or local Montigo dealer. Never attempt to light the pilot by hand. - Page 32 STOP! Follow "B" in the safety information above on Gas To Appliance" and call your service this label. If you don't smell gas, go to the next step. technician or Montigo dealer. 4. Turn the fireplace "ON" using the wall switch or remote control.
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Page 33: Remote (Rxm40Vacvo)
Operation Remote (RXM40VACVO) Installation Receiver Protection from extreme heat is very important� The remote receiver When plugged into a standard 110-120 VAC receptacle, the remote should be kept away from temperatures exceeding 130ºF� Extreme heat receiver operates on commands from the transmitter or from the slide www.FireplaceRemoteControls.com 1.888.977.6849 can cause damage, which is not covered under warranty�... -
Page 34: Battery Life
Operation Remote (RXM40VACVO) BATTERY LIFE LEARNING TRANSMITTER TO RECEIVER Life expectancy of the alkaline batteries in the transmitter should be at Each transmitter uses a unique security code� It will be necessary to press least 12 months� the LEARN button on the receiver to accept the transmitter security code Check and replace all batteries: upon initial use, if batteries are replaced, or if a replacement transmitter •... -
Page 35: Led Remote Control Operation (Mcledvo-01)
Operation LED Remote Control Operation (MCLEDVO-01) This system is a high-performance RGB LED touch remote controller, Speed Brightness adopting the most advanced PWM control technology, controlling Mode state state all RGB LED products with five lines and three circuits( common anode),allowing 640 thousand colors and 12 automatic changing modes Static white color Adjustable... -
Page 36: Led Remote Control Operation (Mcledvo-02)
Operation LED Remote Control Operation (MCLEDVO-02) Speed Brightness Mode state state RGB Change Adjustable Adjustable Color Change Adjustable Adjustable White Flash Adjustable Adjustable RGB Fade Adjustable Adjustable Color Circle Color Fade Adjustable Adjustable RG Fade Adjustable Adjustable RB Fade Adjustable Adjustable Pause On/Off... -
Page 37: Installing & Removing The Screen (For Cleaning Outside Of Glass)
Maintenance Installing & Removing the Screen (For cleaning outside of glass) Note: Do not operate fireplace without screen in place. Step 1: Step 3: Remove the door/screen Pull the screen upwards to from the firebox ( see door remove it from the door. removal instructions on previous page ) Figure 92... -
Page 38: Troubleshooting Guide
If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs must be performed by a qualified Technician. All spare parts, optional fans, media, and optional trim finishes are available from your local Montigo dealer. Visit www.montigo.com to locate your nearest dealer. -
Page 39: Maintenance / Cleaning Instructions
If replacing, use only approved the hose. If any of these conditions exist, do not use the appliance. replacement media available from your local montigo authorized Have the part replaced by your Montigo dealer or qualified gas dealer/distributor. installer. -
Page 40: Appendix B: Warranty
(collectively referred to herein as "The Companies"), warrants the If the components of the appliance covered by this warranty Montigo gas appliance (referred to herein as 'the appliance') to are found to be defective within the time frame stated (see The... -
Page 41: Appendix B: Warranty Continued
Montigo dealer (www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance. DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing. -
Page 42: Appendix B: Amendment
Appendix Appendix B: Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as 4. INSPECTION. The state or local gas inspector of the side wall follows: horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon... - Page 43 Notes XG0219 - 080421 Page 43...
- Page 44 MAHANA MAHANA PL42VO PL42VO PL60VO PL60VO Ventless Outdoor Fireplace Ventless Outdoor Fireplace XG0219 - 080421...