Montigo Prodigy Series Installation & Maintenance Manual

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WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any
phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor's
phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
Installation & Maintenance Manual
PRODIGY SERIES
SINGLE SIDED, SEE-THROUGH,CORNER RIGHT/LEFT &
PANORAMA FRAMELESS LINEAR FIREPLACE
Natural Gas or Propane Gas
• The installation of this fireplace must be done by a
®
• Check local codes and read all instructions prior to
C
US
qualified and certified gas appliance installer.
installation.
NOTICE
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
CAUTION
Installation and service must be performed by a qualified installer,
service agency or the gas fitter.
DANGER
Read and understand this manual. Improper installation, adjustment,
alteration, service or maintenance can cause serious injury, property
damage or even death. For assistance or additional information
consult a qualified installer, service agency or the gas supplier.
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
INDOOR GAS FIREPLACE
XG0799 - 081319

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Summary of Contents for Montigo Prodigy Series

  • Page 1 Installation & Maintenance Manual PRODIGY SERIES INDOOR GAS FIREPLACE SINGLE SIDED, SEE-THROUGH,CORNER RIGHT/LEFT & PANORAMA FRAMELESS LINEAR FIREPLACE Natural Gas or Propane Gas • The installation of this fireplace must be done by a qualified and certified gas appliance installer. ® • Check local codes and read all instructions prior to installation. NOTICE WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, Installer: Leave this manual with the appliance.
  • Page 2: Safety Alert Key

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 40 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 3: Table Of Contents

    General Contents Safety Alert Key ....................2 Section 5: Wiring ....................19 Introduction ....................... 2 Control Panel Installation ..................... 19 Section A: Before You Begin ..................4 Electrical Connection Directions ................. 21 Unit Overview ........................4 Damper Connections ....................21 Prodigy Code Breakdown ....................
  • Page 4: Section A: Before You Begin

    General Section A: Before You Begin Unit Overview • Prodigy series fireplaces are supplied as a complete system IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS consisting of firebox, power vent termination (roof mount, wall The fireplace must be installed in accordance with these instructions.
  • Page 5: Prodigy Code Breakdown

    General PRODIGY SPECIFICATIONS PC3** PC4** PC5** PC6** PC7** PC8** MAXIMUM INPUT NATURAL GAS 40,000 50,000 75,000 88,000 100,000 112,000 (BTU/ HR) MAX INPUT PROPANE 31,000 52,000 64,000 78,000 105,000 120,000 (BTU/HR) REQUIRED B-VENT 8” 10” 10” 10” 10” 12” SIZE OF INTAKES 2 x 6”...
  • Page 6: Section 1: Product Dimensions

    General Section 1: Product Dimensions Single Sided and See-through Dimensions SINGLE SIDED AND SEE-THROUGH DIMENSIONS ⅝" Flange setback Gas and electrical located on right AIR INTAKE 2 x 6” 2 x 8” 2 x 10” EXHAUST 8” 10’’ 12” ⅝" Flange setback 40¼’’...
  • Page 7: Corner Dimensions

    General Corner Dimensions CORNER DIMENSIONS AIR INTAKE 2 x 6” 2 x 8” 2 x 10” EXHAUST 8” 10’’ 12” ⅝" Flange setback ⁄ ⁄ ⁄ ⁄ ⁄ ⁄ Gas and 24’’ 32’’ 40’’ 48’’ 56’’ 60’’ electrical located on ⁄...
  • Page 8: Section 2: Power Vents

    7 @ 90° rated with all joints sealed. elbows) • For runs up to 30’, use Montigo VPIF piping. For runs over 30’ ALLOWABLE INTAKE VENT RUNS (B OR C VENT) use a UL listed sealed venting system. MIN VENT RUN...
  • Page 9: Roof Mounted

    Installation Roof Mounted Power vent Power supply wire 208V, 305/16" Power vent wire Control B Vent Panel 305/16" B or C Wall Vent switch B or C Vent Control cable 9 wire 191/8" LED Power 120V, 2A 61/16" 24" 2" 153/16"...
  • Page 10: Wall Mounted

    Installation Wall Mounted Power vent 305/16" Power vent wire 208V, 15A Power supply wire 208V, B Vent 305/16" Control B or C Panel Vent B or C 61/16" 5" Vent Wall switch Control cable 9 wire LED Power 120V, 2A 109/32"...
  • Page 11: In-Line Mounted

    Installation In-Line Mounted 193/8" 91/16" Positive pressure rated pipe Power supply wire 208V, 171/16" Power Power vent wire vent 47/8" 85/8" 1313/16" 16" B or C Control 11" 81/2" Vent Panel B or C B Vent 23716" Vent Wall switch Control cable 9 7"...
  • Page 12: Flue Gas Louvered Exhaust Termination

    Installation NOTICE Maintain at least 1" clearance to combustibles all around the flue gas box. This flue gas box is only to be used with Montigo fireplace systems specifically approved by Montigo. Flue Gas Louvered Exhaust Termination 22.86 8" Box 10" Box 12" Box SECTION C-C 19.75...
  • Page 13: Combustion Air Louvered Intake

    Installation Combustion Air Louvered Intake 12.06 6" Box 8" Box 10" Box SECTION A-A 22.86 12.06 19.75 SECTION C-C OPENING SECTION A-A 22.86 20.7 13.75 19.75 OPENING LOUVER 16.856 14.75 7.88 OPENING 20.7 22.86 LOUVER 13.75 OPENING LOUVER 19.75 16.856 14.75 7.88 OPENING 20.7 LOUVER LOUVER...
  • Page 14: Section 3: Framing

    Framing Flanges To ensure the fireplace operates safely, all models must maintain the There are flanges on the outer edges of the Prodigy series fireplace that following clearances: may be used to install framing around the fireplace. The use of these flanges is entirely optional;...
  • Page 15: Single Sided Framing

    Installation Single Sided Framing Corner Framing 19¼ 19¼ See-Through Framing Panorama Framing Recessing the Back Edge: For corner and panorama configurations. Be sure to measure to confirm facing material will still clear the side glass. 18⅝ 19¼ SINGLE SIDED AND SEE-THROUGH FRAMING DIMENSIONS CORNER AND PANORAMA FRAMING DIMENSIONS 42¼’’...
  • Page 16: Section 4: Finishing

    Television Installation The following illustrates the suggested finishing method for the Prodigy Montigo does not require any special clearances to be maintained between a wall mounted television and the fireplace glass. Check the TV owner’s manual for any manufacturer’s required clearances.
  • Page 17: Prodigy Indoor/Outdoor Kit Dimensions

    Installation Prodigy Indoor/Outdoor Kit Dimensions INDOOR/OUTDOOR KIT DIMENSIONS 37¼’ 49¼’’ 61¼’’ 73¼’’ 85¼’’ ⁄ ” 40⅛’ 52⅛’’ 64⅛’’ 76⅛’’ 88⅛’’ 100⅛’’ 40’’ 52’’ 64’’ 76’’ 88’’ 100” 37⅛’ 49⅛’ 60⅞’ ⁄ ” 85⅛’' 97⅛’' Glass Height + 1⅛” ⁄ ” 8⅛”...
  • Page 18: Prodigy Indoor/Outdoor Kit

    Installation Prodigy Indoor/Outdoor Kit ⅜" Sheeting Step 1- Mount Throat Support the throat from the underside. Align the throat with Finishing materials the fireplace mounting holes and attach. 2”x 6” Framing Waterproof Step 2- Frame membrane The window kit is designed to Window Kit Throat extend through an outer wall constructed of 2"x6"...
  • Page 19: Section 5: Wiring

    Installation Section 5: Wiring Control Panel Installation The control panel should be installed in a location that is accessible for start up and future service. The panel’s electronic components can produce a whining sound, this should be considered when selecting the panel location.
  • Page 20 Installation Connections Fuse Panel Power Vent Inverter Damper Connection Transformers Power Vent Reversal Switch Relays w/LED Pre-Purge Post-Purge Timer Timer Control Panel, side Control Panel, opened XG0799 - 081319...
  • Page 21: Electrical Connection Directions

    Installation Electrical Connection Directions Damper Connections Connection Step 1 The prodigy comes standard with 2 intake dampers, a flue gas damper Connect the power vent module to the connection box labelled POWER is available for order separately. Follow the below instructions on the VENT CONNECTION (second box from the top of the panel’s left side).
  • Page 22: Section 6: Installing The Gas Line

    Installation Section 6: Installing the gas line The gas connection (1/2” NPT) is located on the lower portion of the Note: After gas line is connected, each appliance connection, valve and fireplace body. The manufacturer requires a service shut off valve valve train must be checked while under normal operating pressure with located in an accessible location to isolate the gas supply.
  • Page 23: Section 7: Start Up

    Installation Section 7: Start Up 1. Ensure that all connections are made as per instructions. CAUTION 2. Turn on the panel’s circuit breakers. 3. The red lights in the breakers and the inverter display will illuminate. Make sure that all air is purged from the gas lines. 4.
  • Page 24: Led Remote Control Operation

    Operation LED Remote Control Operation Montigo’s series fireplaces have integrated LED lighting installed Speed Brightness Mode beneath the burner tray. The LEDs are controlled by the included State State remote. The fireplace burner does not need to be lit for the LEDs to function.
  • Page 25: Pairing The Remote To The Module (Code Clearing And Code Matching)

    Pairing the Remote to the Module (Code Clearing and Code Matching) Montigo ships the fireplace with a functional LED system, but, if you need to pair an alternate remote, follows these steps: 1. Switch off the power. Wait until power supply led indicator goes off.
  • Page 26: Inverter Operation

    DOWN buttons, the use of other inverter keypad buttons may cause If the inverter error code persists, Contact Montigo for assistance. unwanted or incorrect operation If the igniter is sparking around its porcelain base instead of on the burner face, adjust the igniter’s position, or replace the igniter.
  • Page 27: Section 8: Installing & Removing The Glass

    Installation Section 8: Installing & Removing the Glass The Prodigy fireplace has 2 layers of glass that must be removed for maintenance and cleaning. Remove the glass as follows: 1) Place suction cups on the glass door. Follow the instructions supplied with this product to ensure all safety instructions are observed. Ensure cups are firmly attached and secured.
  • Page 28: Section 9: Installing The Accessories

    Speckled stones 300pc RR300SS Speckled stones 600pc RR600SS Prodigy series fireplaces can be ordered with a driftwood logset and Driftwood logset - Large LGS57 speckled stones in place of the standard glass media. The speckled stones must be placed overtop of the entire burner in a single layer only.
  • Page 29: Section 10: Troubleshooting

    Installation Section 10: Troubleshooting Power up the Montigo control panel 200-240VAC Inverter display and Measure L1 to L2 breakers light up Less than 200VAC Turn wall switch on Have electrician fix supply voltage • Heat sensor relay on Power vent not connected •...
  • Page 30: Section 11: Cleaning And Maintenance

    Operation Section 11: Cleaning and Maintenance General Cleaning • Have the fireplace installation inspected annually, including a visual When the fireplace is first activated, there may be some smoke and a check of the vent system, the burner and the pilot flame. For your visible film may be left on the glass.
  • Page 31: Appendix B: Warranty

    (collectively referred to herein as "The Companies"), warrants the option, replace or repair defective components of the appliance Montigo gas appliance (referred to herein as 'the appliance') to manufactured by The Companies at no charge and will also be free from defects in materials and workmanship at the time pay for labor costs (in accordance with schedule) incurred in of manufacture.
  • Page 32: Appendix B: Warranty Continued

    Montigo via email at techsupport@Montigo.com or by phone 1 (800) 378-3115 and please state that this is a Commercial claim inquiry. Montigo will perform an initial assessment and provide next steps in conjunction with your installing dealer. Ensure you have your sales receipt or purchase order and the model and serial number of your appliance.
  • Page 33: Appendix B: Power Vent Clearances

    6 feet 3 feet above inlet for combustion termination beside or below exhaust vent 30 inches 30 inches Clearance between Montigo combustion and exhaust terminations for combustion termination above exhaust vent 3 feet 3 feet Clearance above paved sidewalk or paved driveway located on public property...
  • Page 34 Clearance to non-mechanical air supply inlet to the building or combustion air inlet for another appliance 3 feet 3 feet Clearance above forced air supply inlet or Montigo combustion air termination 3 feet 3 feet Clearance to sides or bottom of Montigo combustion air termination...
  • Page 35: Appendix C: Dampers

    ø9.75" applications, maintain at least WEIGHT (lbs) 2.00" clearance Damper Wiring Prodigy series fireplaces are standard with 2 intake dampers and are to combustibles available with optional exhaust dampers that prevent airflow through POWER OUTPUT 24VAC, 5 all around the Dampers require additional electrical wiring between the control panel the fireplace’s ducting when the unit is turned off.
  • Page 36 Installation & Maintenance Manual PRODIGY SERIES 3’ TO 8’ Single Sided, See-Through, Corner, Panorama XG0799 - 081319...

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