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Installation & Maintenance Manual
DANGER
Read and understand this manual. Improper installation, adjustment, alteration,
service or maintenance can cause serious injury, property damage or even death.
For assistance or additional information consult a qualified installer, service
agency or the gas supplier.
Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248
XG0216
PL38DF Indoor
PL Series
Residential
Fireplace
WARNING
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
NOTICE
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
DANGER
Blank
IF YOU SMELL GAS
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not try to light any appliance.
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not touch any electrical switch; do not use any phone in your building.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Flammable materials
Explosion risk
Immediately call your gas supplier from a neighbor's phone. Follow the gas
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Blank
supplier's instructions.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Flammable materials
falling objects
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
If you cannot reach your gas supplier, call the fire department.
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Low temperature
Strong magnetic field
falling objects
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Low temperature
Strong magnetic field
falling objects
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
C
®
US
160215.1
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Table of Contents
Related Manuals for Montigo PL38DF
Summary of Contents for Montigo PL38DF
- Page 1 Danger of harming radiation Environment your hands Gas bottles Watch for Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts falling objects ® Canadian Heating Products Inc. Langley, BC V4W 4A1 | Montigo Del Ray Corp. Ferndale, WA 98248 XG0216 160215.1...
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Page 2: Table Of Contents
PL38DF* Indoor Gas Fireplace NOTICE You must read and understand this manual prior to installation, operation or troubleshooting this appliance. Please retain this owner’s manual for future reference and maintenance. Table of Contents Section 6: Finishing Instruction Manual Contents Section 7: Screen Installation and Removal Safety Alerts Section 8: Installing &... -
Page 3: Safety Alert Key
Introduction Congratulations on your purchase of a Montigo Fireplace. With over 35 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards. -
Page 4: Section A: Before You Start
See Section 1, Dimensions on Page 7, and refer to the „ The PL38DF* Direct Vent fireplace must be installed in accordance Framing Section 2 on Page 8 for details. with these Instructions. Carefully read all the Instructions in this Select the location of your termination and resulting vent run. -
Page 5: Standard Installation Checklist
PL38DF* Indoor Gas Fireplace Installation Standard Installation Checklist This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual. Customer Date Installed: Install Address: Location of Fireplace:... -
Page 6: Rating Plate Sample
The rating place may be found under the firebox. To access, remove the screen and valve cover. See Section 7: Screen Installation and Removal and Section 8: Installing & Removing the Door. Figure A: Rating Plate for PL38DF-F IPI Electronic Ignition Page 6 XG0216 - 160215.1... -
Page 7: Section 1: Installation Overview
Direct Vent installation. The PL38DF* fireplace may be installed in any location that maintains proper clearances to air conditioning ducts, electrical wiring and The fireplace dimensions are shown below: plumbing. -
Page 8: Section 2: Framing
PL38DF* Indoor Gas Fireplace Installation Section 2: Framing The install size requirements of your fireplace are dependent on Combustible Header several factors. Gas line location, electrical connection, gas line Combustible Shelf Non Combustible type and decorative surround options can play into the install sizing. -
Page 9: Clearances
Figure 7b. Insert folded tabs into slots above the front of the fireplace †† Four sided surrounds require a raised installation. Installing The Standoffs To avoid elevated mantel temperatures, all PL38DF* gas fireplaces are required to have the supplied standoffs installed. The fireplace is supplied with two standoffs. Bend and install these standoffs on top of the fireplace ensuring that the height of the 4"... -
Page 10: Section 3: Venting
Section 3-1: Converting to Rear Vent Use the following instructions to convert an PL38DF* for Rear Vent use: 1. Remove the Rear flue cover and gasket (5" and 8") on the flue outlet, as shown in Figure 8. -
Page 11: Section 3-2: Installing A Roof Mounted Direct Vent Termination (Pvtk-1)
PL38DF* Indoor Gas Fireplace Installation Section 3-2: Installing a Roof Mounted Direct Vent PVTK1 Termination (PVTK-1) Termination This section applies to installations where the direct vent termi- 2’ min. nation will be roof mounted. Support ring Section 3-2-1: Venting Layout... - Page 12 PL38DF* Indoor Gas Fireplace Installation PVTK1 Termination PEXT Sections Support plate 32’ max Support ring 12” Max. Figure 9c. Rear vent, Roof mounted venting (1 = 90° bend). Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens.
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Page 13: Section 3-3: Installing A Wall Mounted Direct Vent Termination
PL38DF* Indoor Gas Fireplace Installation Section 3-3: Installing a Wall Mounted Direct Vent 4). Installation of termination from inside structure Termination A Termination with a MOSR Frame is installed from the inside of the structure. These are commonly used in high-rise construction. -
Page 14: Section 3-3-1: Venting Layout: Wall Mounted Termination
Venting runs must fall within the limits set by the venting „ graph, see Figure 12 or 12a. Figure 12a. PL38DF* NG Top Vent Venting Graph for wall mounted Wall mounted Terminations terminations. The following details are some possible configurations for Wall mounted terminations. - Page 15 However, your fireplace should not be operated without proper installation of screens. IMPORTANT: Corner Installation is available for PL38DF Top Vent Units Only. Ensure minimum Vertical Venting Height of 40" is maintained in corner installations. Page 15 XG0216 -160215.1...
- Page 16 PL38DF* Indoor Gas Fireplace Installation Notes Wall Mounted Terminations: REAR VENT ■ All dimension lengths for vertical or horizontal runs are Acceptable vent run measured from center of the vent pipe. within non-shaded area. ■ Venting runs must fall within the limits set by the venting graphs, see Figure 15 or 15a.
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Page 17: Section 3-3-2: Venting Components
PEXT - 3 (36" f/m Section) any possible hot spots. PEXT - 4 (48" f/m Section) Montigo recommends the use of a flex section for the final „ PEXT - 6 (72" f/m Section) pipe connected directly to the fireplace offering greater E - Elbows PEL-90MM (m/m 90º... -
Page 18: Section 3-3-3: Heat Shields
PL38DF* Indoor Gas Fireplace Installation Section 3-3-3: Heat Shields Installing a Wall Mounted RHS101 Heat shield. The RHS101 Heat shield MUST be used where the RHS8 Termination Installing a Wall Mounted RHS8 Heat shield (Figure 17 and 17a) CANNOT be used. Use the RHS101 where any The RHS8 Heat shield CANNOT be used when the Termination is of the dimensions are within the parameters shown, figure 17a. -
Page 19: Section 4: Wiring
WHITE LED Lights LED1 - Red LED LED2 Amber LED Figure 19. Wiring diagram for PL38DF with SIT Proflame 2 Electronic Ignition 2 " 7 8 " NOTE: If any of the original wire supplied with the appliance is 2 "... -
Page 20: Cpi [Continuous Pilot Ignition] / Ipi [Intermittent Pilot Ignition] Jumper Cable Installation
PL38DF* Indoor Gas Fireplace Installation CPI [Continuous Pilot Ignition] / IPI [Intermittent Installing the CPI Jumper Cable Pilot Ignition] Jumper Cable Installation 1). Remove the door and valve blind. “Why use CPI mode”? There are several reasons why you may choose to use CPI mode. -
Page 21: Section 5: Installing The Gas Line
1/8” N.PT. plug to be fitted with a hose Figure 22. Gas line access. barb. Montigo requires a service shut off valve be located in an accessible location to isolate the gas supply. WARNING Only install gas shut-off valves approved for use... -
Page 22: Section 6: Finishing
PL38DF* Indoor Gas Fireplace Installation Section 6: Finishing Mantels & Surrounds NOTE: National Canadian Gas Association mantel test requirements Finishing Around the Fireplace are for fire hazard prevention to combustible materials. Non-combustible mantels and mouldings may be safely installed New technology, to meet consumer and government demands for the... -
Page 23: Section 7: Screen Installation And Removal
PL38DF* Indoor Gas Fireplace Installation Section 7: Screen Installation and Removal Left Side Detail Upper Screen Studs Upper Screen Removing / Attaching Screens: Stud Catch To R To Remove Screens: Grasp each top outer corner of the screen with your thumb and finger and pull towards yourself. -
Page 24: Section 8: Installing & Removing The Door
Installation Section 8: Installing & Removing the Door Removing the door: The PL38DF* doors are removed in a few simple steps. Follow these instructions below to remove the Horizontal access panel, unlatch Step 4: the door buckles and, remove the door. Replace in reverse order. - Page 25 PL38DF* Indoor Gas Fireplace Installation Step 8: Removing the Door: Grasp the Door on either side, usually midway and lift upward, lift the door carefully up and away from the front of the fireplace. See Figures 25g. Place the Door aside in a safe place while maintenance and / or cleaning is being performed.
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Page 26: Section 9: Installing The Accessories
Installation Section 9: Installing the Accessories Installing the Firestones The PL38DF* is supplied with firestones. Remove the Door as shown in Section 8. Follow these instructions to ensure all parts are removed or replaced as required. Once the Trim and glass door is removed place the firestones in a single layer across the pan and the burners as described in Figure 26 to 26d. -
Page 27: Installing Optional Speckled Stones
Figure 26f. Ensure the stones DO NOT cover the pilot. WARNING: This appliance is intended for use only with the included Montigo burners and accessories. Never install or add any additional or alternative media, rock wool or other material in this appliance. - Page 28 PL38DF* Indoor Gas Fireplace Installation Installing Optional Driftwood Log Set The PL38DF* has the option of installing a driftwood log set. Once the firestones or speckled stones have been installed the log set can be installed. Ensure logs are securely placed and will not tip or fall. Remove media where logs touch the burner tray to ensure a more secure position.
- Page 29 PL38DF* Indoor Gas Fireplace Installation Step 9. Place log 1 from LGS59 on top of log 4 from Step 7. Place log 5 from LGS59 in the back left corner LGS58. Place log 6 from LGS58 on top of log 4 from of the burner, behind the pilot.
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Page 30: Sit Proflame 2 Electronic Ignition
PL38DF* Indoor Gas Fireplace Operation Operation For Your Safety - READ BEFORE LIGHTING: with American Flame Electronic Ignition WARNING If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. -
Page 31: Remote Operation
PL38DF* Indoor Gas Fireplace Operation Remote Operation The Proflame 2 System consists of the following elements: Blue Back lit LCD display 1. Pilot Assembly 2. Proflame Gas Valve. 3. Proflame 2 Control Module On/Off Key Thermostat Key 4. Wiring Harness Up/Down Arrow Key 5. - Page 32 PL38DF* Indoor Gas Fireplace Operation Temperature indication Display Initializing the System for the first time 1. Set master override switch to off position. With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on 2.
- Page 33 PL38DF* Indoor Gas Fireplace Operation Remote-Flame Control Room Thermostat (Remote Control ....... Operation) When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow Key once the flame height will reduce by one step.
- Page 34 PL38DF* Indoor Gas Fireplace Operation Disabling Thermostat Fan Speed Control (OPTIONAL) Some jurisdictions and bedroom installations require the The fireplace is equipped with optional hot air circulating fans. thermostat to be disabled. The speed of the fans can be controlled by the Proflame system.
- Page 35 PL38DF* Indoor Gas Fireplace Operation Continuous Pilot (CPI) Selection (Optional) Low Battery Power Detection In cold weather climates, the pilot burner can stay on The life span of the batteries depends on various factors: quality continuously to prevent condensation or cold air temperatures of the batteries used, the number of ignitions of the appliance, near the fireplace glass.
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Page 36: Maintenance
PL38DF* Indoor Gas Fireplace Maintenance Maintenance General Pilot Burner Adjustment. Have the fireplace and installation inspected yearly. The inspection 1. Locate Pilot Adjustment Screw. (See figure 29) must include, but is not limited to, the following: 2. Adjust pilot screw to provide properly sized flame as shown. -
Page 37: Troubleshooting
If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. Page 37... -
Page 38: Replacement Parts
PL38DF* Indoor Gas Fireplace Appendix Replacement Parts: Replacement Parts List - SIT IPI Proflame 2 PL38DF NG Gas Valve (with stepper motor) RGC3033 LP Gas Valve (with stepper motor) RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly... -
Page 39: Appendix A: Venting Terminations
PL38DF* Indoor Gas Fireplace Appendix Appendix A: Venting Terminations Location Canada* USA** clearance to the termination frame above grade, veranda, porch, deck, or balcony 12 inches 12 inches clearance to top of doors or operable windows 12 inches 12 inches... -
Page 40: Appendix B: Warranty
The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you. -
Page 41: Appendix C: State Of Massachusetts
PL38DF* Indoor Gas Fireplace Appendix Appendix C: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by... - Page 42 PL38DF Single Sided Gas Fireplace XG0216 - 160215.1...
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