Tatu Marchesan PMT Operator's Manual
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Tatu Marchesan PMT Operator's Manual

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PMT
PMT
OPERATOR'S
MANUAL

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  • Page 1 OPERATOR’S MANUAL...
  • Page 2 IDENTIFICATION Dealer: Owner: Firm / Farm: City: State: No. of the Certificate of Guarantee: Serial / No.: Date: Invoice No.: Product: Notes:...
  • Page 3 MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. Marchesan Av., 1979 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 www.marchesan.com.br PMT - Rev. 05 - Sep/22...

  • Page 4: Table Of Contents

    Lubrication / Lubrication points 47 & 48 Gearbox maintenance Cleaning the pulling rollers Chains maintenance / Adding or removing links / Chain tightener Slip clutch 52 & 53 Troubleshooting guide Corn head maintenance Torque table 10. Important PMT - Rev. 05 - Sep/22...

  • Page 5: To The Owner

    - The warranty shall not be applied to any equipment or any part that has been altered elsewhere than at the place of manufacture, or which the original purchaser thereof at retail has used or allowed to be used parts, not made or supplied by Marchesan. PMT - Rev. 05 - Sep/22...

  • Page 6: To The Operator

    Follow every recommendation, warning and safety practice that can be found inside this manual, as accidents may lead to injury or death. REMEMBER, ACCIDENTS MUST BE AVOIDED! REMEMBER, ACCIDENTS MUST BE AVOIDED! PMT - Rev. 05 - Sep/22...
  • Page 7 Have extreme caution when operating with the power take-off (PTO), which you should not get closer during operation. The presence of any other people on the tractor or equipment is stricly forbidden. PMT - Rev. 05 - Sep/22...
  • Page 8 Every professional should be oriented when lifting and carrying heavy loads to avoid any serious accident that a bad execution of this process may cause. . PMT - Rev. 05 - Sep/22...
  • Page 9 Personal clothing must be used. Avoid tight or hanging clothes that may become entangled to the moving parts of the equipment may become entangled to the moving parts of the equipment. . NOTE NOTE - Only certified PPE must be used. PMT - Rev. 05 - Sep/22...
  • Page 10 20. If there is any doubt after reading it, ask your dealer. For more complicated operations, there will be the right person to help you there. 21. Please check the general safety instructions on the back cover of this manual. PMT - Rev. 05 - Sep/22...
  • Page 11 9. Check all laws and regulations regarding the height limits and load width while transporting the equipment on truck or trailer. If necessary use banners, lights and other devices to give adequate warning to the other drivers. PMT - Rev. 05 - Sep/22...
  • Page 12 • This Regulatory Standard has the purpose to establish the precept to be applied on the organization and on the working environment, in order to make compatible the planning and development of agriculture, livestock, forestry, forest exploration and aquaculture with safety on the working environment. PMT - Rev. 05 - Sep/22...
  • Page 13 Always keep a safe distance from the equipment. This equipment has adequate lifting points located on the frame. When carrying out the maintenance or transporting the equipment, it is essential to hitch the cables to all of these points. PMT - Rev. 05 - Sep/22...
  • Page 14 . No ajuste la fricción antes de leer el manual de instrucciones. 0 5 . 0 3 . 0 3 . 2 5 3 4 0503062752 0503062752 PMT - Rev. 05 - Sep/22...
  • Page 15 N e v e r w a l k o v e r t h e e q u i p m e n t w h e n i t i s m o v i n g . 0503033791 0503033791 PMT - Rev. 05 - Sep/22...
  • Page 16 The operator also have to know the need to follow the instructions, as the lack of safety may increase the risk of accidents. PMT - Rev. 05 - Sep/22...
  • Page 17 2. To the operator Intended use of the equipment The PMT corn head features a interchangeable frame with all models of national and international combine harvesters through the use of a specific frame for the coupling of the straw elevator. This system allows that a single operator performs the job. It also levels the equipment during the harvest.

  • Page 18: Data Sheet

    800 or 900 700 or 750 3550 3000 3850 700 or 750 3700 3150 4000 800 or 900 4150 3600 4450 750 or 800 4600 4050 4900 800 or 900 700 or 750 5050 5350 PMT - Rev. 05 - Sep/22...
  • Page 19 5850 800 or 900 5950 5400 6250 800 or 900 6050 5500 6350 750 to 800 6400 5850 6700 800 to 850 700 to 750 6600 6050 6900 800 or 900 6850 6300 7150 PMT - Rev. 05 - Sep/22...
  • Page 20 800 or 850 7550 7000 7850 7750 7200 8050 850 or 900 700 or 750 8050 7500 8400 800 or 850 8200 7650 8500 750 or 800 8550 8000 8550 800 or 850 9050 8500 9400 PMT - Rev. 05 - Sep/22...

  • Page 21: Components

    05 - Central fairing 06 - Corn row unit 07 - Gathering chains 08 - Nozzle support 09 - Cardan shaft 10 - Jack 11 - Sliding blades adjuster 12 - Manual storage tube PMT - Rev. 05 - Sep/22...
  • Page 22 09 - Chain roller 60-1 10 - Chain 60.1 8 plates 11 - Chain 80.1 8 plates 12 - Chain roller 80-1 13 - Chain plate 60 -1 14 - Chain plate 80 -1 PMT - Rev. 05 - Sep/22...

  • Page 23: Assembly

    Remove the cotter pins (B) that fasten the fairings (C) on the row units. Then, fold the fairings to fit their nozzles on the nozzle supports (D). NOTE - When setting the equipment to working position, lift the jacks (A). - Never activate the auger when the nozzles are articulated. PMT - Rev. 05 - Sep/22...

  • Page 24: Set-Up Instructions

    (the locks may change according to the combine harvester model). Then, assemble the cardan shaft. To uncouple the PMT from the combine harvester, carry out the same procedures in reverse order. PMT - Rev. 05 - Sep/22...

  • Page 25: Coupling The Cardan Shaft

    Upper cardan - *TRDS Upper cardan - *TRDS Lower cardan - *TRE Lower cardan - *TRE NOTE - * TRDI (Double lower transmission) - * TRDS (Double upper transmission) - * TRE (Lower left transmission) PMT - Rev. 05 - Sep/22...

  • Page 26: Upper Protection

    The equipment has an upper protection and it can be adjusted as necessary. To adjust the protection (A), remove the pin and cotter pin and position it on the upper or lower hole as desired. PMT - Rev. 05 - Sep/22...

  • Page 27: Procedures To Change The Spacing

    - Remove the sprocket (D) by loosening up the bolt (E), pin, spring washer and flat washer (F); ATTENTION - Repeat the process on the other side of the equipment. PMT - Rev. 05 - Sep/22...
  • Page 28 - Remove the hitch (O) by releasing the nut with washer; - At this moment, be sure that the set is well supported to avoid damages to it; - Remove the side protection (P) that is fastened by bolts and spring washer; PMT - Rev. 05 - Sep/22...
  • Page 29 (Consult the 'spacings table' page); - When the row units assembly is done with their respective spacings, the operator must carry out the assembly procedures in reverse order so that the row units can work again. PMT - Rev. 05 - Sep/22...

  • Page 30: Adjustments And Operations

    5 to 7 cm 5 to 7 cm 5 to 7 cm 5 to 7 cm NOTE - At this moment, it is possible to use the tractor drawbar adjustments to shorten or to lengthen it. PMT - Rev. 05 - Sep/22...

  • Page 31: Reducing The Cardan Shaft Length

    - The chains of the protection covers should be fastened in the equipment and in the tractor, so that they will not get loose during maneuvers. PMT - Rev. 05 - Sep/22...

  • Page 32: Cardan Assembly

    Observe the internal forks alignment Correct assembly Correct assembly Unaligned internal forks Incorrect assembly Incorrect assembly NOTE - The contact surface between the tube and the bar shall never be smaller than 1/3 of its total length. PMT - Rev. 05 - Sep/22...

  • Page 33: Changing The Gearbox Speed

    The lateral transmission is used to change the rotation of the crop rows of the equipment. The PMT leaves the factory with a Drive shaft (A) with 21 teeth and a Driven shaft (B) with 24 teeth. This adjustment may change according to the table on the 'gearbox speeds table' page.

  • Page 34: Gearbox Speeds Table

    - The speed of the auger must be adjusted according to the job. - Every adjustment must be done when the equipment is turned off; it is also recommended to uncouple the activating cardan(s) from the equipment to adjust it. PMT - Rev. 05 - Sep/22...

  • Page 35: Auger Gearbox Replacement

    - Remove the axle (I) loosening up the bolts (J) and leaving the drive (K) and driven (L) shafts free to be replaced. ATTENTION - Repeat this process on the other side of the equipment. PMT - Rev. 05 - Sep/22...

  • Page 36: Auger Speeds Table

    - The speed of the auger must be adjusted according to the job. - Every adjustment must be done when the equipment is turned off; it is also recommended to uncouple the activating cardan(s) from the equipment to adjust it. - * Factory-fitted combination. PMT - Rev. 05 - Sep/22...

  • Page 37: Sliding Blades

    Always let the blades with a wider opening (at least 5 mm) near the transmission box. The blades must be as tighter as possible, with no restriction on its moviment. ATTENTION - To finish the adjustment, repeat the same procedures on every row unit. PMT - Rev. 05 - Sep/22...

  • Page 38: Chain Guides

    If it is necessary to adjust the guides, use the existing slots and loosen up the bolt (C) with flat and spring washer. ATTENTION - To finish the adjustment, repeat the same procedures on every row unit. PMT - Rev. 05 - Sep/22...

  • Page 39: Gathering Chains And Tighteners

    (E) assembled as shown on the illustration so that there is an uniformity on the cobs harvesting and to avoid friction between the chains. ATTENTION - To finish the adjustment, repeat the same procedures on every row unit. PMT - Rev. 05 - Sep/22...

  • Page 40: Joint Bar Of The Sliding Blades Adjustment

    (D) using the adjuster (E) that can be found fastened on the rear part of the equipment. ATTENTION - To finish the adjustment, repeat the same procedures on every row unit. PMT - Rev. 05 - Sep/22...

  • Page 41: Pulling Rollers

    These scrapers must be adjusted so that they are as close as possible from the rollers. To do so, loosen the bolts (E) and adjust it to a minimum distance of 1 mm from the fins through the whole extension of the rollers. PMT - Rev. 05 - Sep/22...

  • Page 42: Assembly Of The Roller Tip

    - The tip of the smaller roller has a left thread. - For a future maintenance on the rollers (B), look for an authorized technical assistance. ATTENTION - To finish the adjustment, repeat the same procedures on every row unit. PMT - Rev. 05 - Sep/22...

  • Page 43: Nozzle Adjustment

    - Position the bolts (C) on the hole and carry out the necessary alterations to adjust the nozzle height related to the soil; - Lastly, return the nozzle (A) to its original position. Holes Holes ATTENTION - To finish the adjustment, repeat the same procedures on every row unit. PMT - Rev. 05 - Sep/22...

  • Page 44: Auger / Auger Adjustment

    Retighten the counter nuts and nuts (E) and the bearing (C) through the nuts (B). NOTE - If a greater speed on the auger is needed, a 59-teeth sprocket can be found on the components box. PMT - Rev. 05 - Sep/22...

  • Page 45: Oil Tank

    - When using a determined type of oil, do not mix it with other brands and specifications. NOTE - Before filling up or replacing the oil on the tank (B), be sure that the harvester and corn head are shut down. PMT - Rev. 05 - Sep/22...

  • Page 46: Operations - Important Points

    12. To avoid damages, be sure that no blade is touching a plate after the adjustments. 13. As previously stated, the PMT corn head has several adjustments, but only the local conditions can determine its best adjustment. PMT - Rev. 05 - Sep/22...

  • Page 47: Optional

    The side nozzle supports do not need to be replaced as they are positioned correctly. NOTE - For every spacing, there is a different-sized kit. - Check the 'spacings table' page to see the allowed spacings between the rows according to the frame width. PMT - Rev. 05 - Sep/22...
  • Page 48 500 to 900 500 to 900 550 / 600 550 / 600 750 / 800 750 / 800 Nozzle supports Nozzle supports 650 / 700 650 / 700 850 / 900 850 / 900 PMT - Rev. 05 - Sep/22...

  • Page 49: Maintenance

    - BEARINGS: Through the grease fittings, grease the transmission bearings, bushings and articulation pin; - CHAINS: Lubricate with oil and keep them tensioned; - The oil tank has a capacity of 2 to 3 liters; always use SAE 90 oil. PMT - Rev. 05 - Sep/22...
  • Page 50 - It is recommended to change the grease while the equipment is still hot, so it is easier to remove the old grease. - Lubricate the points shown above and all grease fittings as well. PMT - Rev. 05 - Sep/22...

  • Page 51: Gearbox Maintenance

    - Use SAE 90 oil only for the side transmissions. (The side transmission grease tank has a capacity of 2 to 3 liters). - It is very important to not mix different types of grease in order to not cause damages and premature wear. PMT - Rev. 05 - Sep/22...

  • Page 52: Cleaning The Pulling Rollers

    - Carry out the necessary cleaning on the rollers (F) and assemble again following the steps in reverse order; - If it is necessary to grease the rollers, follow the instructions on the 'lubrication' page. PMT - Rev. 05 - Sep/22...
  • Page 53 On the other hand, an excessive clearance is also harmful as it causes vibrations and chain bending what may cause wear on this part. PMT - Rev. 05 - Sep/22...

  • Page 54: Slip Clutch

    - The discs (B) must be replaced as soon as they get to a thickness of 1.5 mm or before, if they show bigger damages. In order to do so, loosen the nuts (C) and disassemble the slip clutch. PMT - Rev. 05 - Sep/22...
  • Page 55 - The discs (B) must be replaced as soon as they get to a thickness of 1.5 mm or before, if they show bigger damages. In order to do so, loosen the nuts (C) and disassemble the slip clutch. PMT - Rev. 05 - Sep/22...

  • Page 56: Troubleshooting Guide

    Adjust the clutch according to the Slipping clutch disc. manufacturer's instructions. E q u i p m e n t d o e s not work. Cardan shaft is not turning. Broken fuse bolt. Replace it. PMT - Rev. 05 - Sep/22...

  • Page 57: Corn Head Maintenance

    The operator also have to know the need to follow the instructions, as the lack of safety may increase the risk of accidents. NOTE - Use TATU original parts only. PMT - Rev. 05 - Sep/22...

  • Page 58: Torque Table

    5008,386 c) Newton-meters M 39 x 1.5 1073 1454,988 2860,5 3878,84 4201,5 5697,234 d) Nominal thread diameter in millimeters x thread pitch Values are for reference and are based on average steel-to-steel friction conditions. PMT - Rev. 05 - Sep/22...

  • Page 59: Important

    Serial number.: 05.01.09.2156 Revision: 05 MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. Marchesan Av., 1979 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 www.marchesan.com.br PMT - Rev. 05 - Sep/22...
  • Page 60 11. Notes PMT - Rev. 05 - Sep/22...
  • Page 62 www.marchesan.com.br...

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