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Tatu Marchesan PHL Operator's Manual

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PHL
PHL
OPERATOR'S
MANUAL

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Summary of Contents for Tatu Marchesan PHL

  • Page 1 OPERATOR’S MANUAL...
  • Page 2 IDENTIFICATION Dealer: Owner: Firm / Farm: City: State: No. of the Certificate of Guarantee: Serial / No.: Date: Invoice No.: Product: Notes:...
  • Page 3 MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. Av. Marchesan, 1979 - CEP 15994-900 - Matão - SP - Brasil Fone 16. 3382.8282 www.marchesan.com.br PHL - Rev.02 - Aug / 22...
  • Page 4 Ideal working speed / Seeds distribution Procedures to change the sprockets - seeds Fertilizer distribution / Procedures to change the sprockets - fertilizer 36 & 37 Fertilizer distribution table Auxiliary calculation for fertilizer distribution Operations - important points PHL - Rev.02 - Aug / 22...

  • Page 5: Table Of Contents

    Soybean seed plates table Sorghum, brachiaria, canola and millet seed plates table Bean, rice and cotton seed plates table Seed plates with 44, 62 and 90 holes 10. Optional Hydraulic row marker 11. Important 12. Notes PHL - Rev.02 - Aug / 22...

  • Page 6: General Information

    - The warranty shall not be applied to any equipment or any part that has been altered elsewhere than at the place of manufacture, or which the original purchaser thereof at retail has used or allowed to be used parts, not made or supplied by Marchesan. PHL - Rev.02 - Aug / 22...

  • Page 7: Working Safely

    REMEMBER, ACCIDENTS MUST BE AVOIDED! REMEMBER, ACCIDENTS MUST BE AVOIDED! Before activating the equipment, check for people or animals close to the row markers action area. PHL - Rev.02 - Aug / 22...
  • Page 8 Have extreme caution when operating with the power take-off (PTO), which you should not get closer during operation. The presence of any other people on the tractor or equipment is stricly forbidden. PHL - Rev.02 - Aug / 22...
  • Page 9 When filling up the tires, position yourself at the side of the tire and never in front of it. Every professional should be oriented when lifting and carrying heavy loads to avoid any serious accident that a bad execution of this process may cause. . PHL - Rev.02 - Aug / 22...

  • Page 10: Personal Protective Equipment (Ppe)

    Personal clothing must be used. Avoid tight or hanging clothes that may become entangled to the moving parts of the equipment may become entangled to the moving parts of the equipment. NOTE - Only certified PPE must be used. PHL - Rev.02 - Aug / 22...
  • Page 11 10. When setting the equipment to transport position, check if there are no people or animals close or under it. 11. Keep a transport speed of 20 km/h. 12. Never attempt to change the adjustments, clean or lubricate the equipment while it is moving. PHL - Rev.02 - Aug / 22...
  • Page 12 24. If there is any doubt after reading it, ask your dealer. For more complicated operations, there will be the right person to help you there. 25. Please check the general safety instructions on the back cover of this manual. PHL - Rev.02 - Aug / 22...
  • Page 13 14. Check all laws and regulations regarding the height limits and load width while transporting the equipment on truck or trailer. If necessary use banners, lights and other devices to give adequate warning to the other drivers. PHL - Rev.02 - Aug / 22...
  • Page 14 • This Regulatory Standard has the purpose to establish the precept to be applied on the organization and on the working environment, in order to make compatible the planning and development of agriculture, livestock, forestry, forest exploration and aquaculture with safety on the working environment. PHL - Rev.02 - Aug / 22...

  • Page 15: Safety Decals

    • Utilice los apoyos y los descansos antes de efectuar ajustes o mantenimiento debajo de la sembradora. 0 5 . 0 3 . 0 3 . 1 5 6 6 Decal set Model Serial number PHL decal 05.03.06.2236 PHL - Rev.02 - Aug / 22...

  • Page 16: Data Sheet

    3. Data sheet Intended use of the equipment The PHL planter is quick and versatile and is designed to perform a no-till or conventional plantation on small fields of several small grains, such as: corn, soybean, beans, sorghum and other cultures.
  • Page 17 - * Spacing considered when using a moving drawbar. - Keep a spacing of 650 mm for the wheel supports that are above the row units. - For other spacings, consult your dealer or the technical assistance. PHL - Rev.02 - Aug / 22...
  • Page 18 Dimensions for transportation (with row marker) Row units 4,555 2,235 1,730 NOTE - Measures in millimeters. - Optional row marker. - PHL model with shank and disc blades. - PHL model with unaligned double discs. PHL - Rev.02 - Aug / 22...
  • Page 19 04 - Seed row unit wheel support 05 - Fertilizer row unit with scarifier shank 06 - Fertilizer hopper 07 - Seed row unit 08 - Seed hopper 09 - Platform 10 - Jack 11 - Sprockets PHL - Rev.02 - Aug / 22...
  • Page 20 Scarifier shank with slightly soil movementation and soil depth adjustment NOTE - The fertilizer row unit with unaligned double discs must not be assembled with a disc blade. PHL - Rev.02 - Aug / 22...
  • Page 21 Fasten the hose with nozzle (K) on the fertilizer hopper (H) using a clamp. NOTE - The fertilizer row unit with unaligned double discs (I) must not be assembled with a disc blade (A). PHL - Rev.02 - Aug / 22...

  • Page 22: Setup Instructions

    Follow the instructions on the tractor and equipment manual to assure the good functioning of both of them. PHL - Rev.02 - Aug / 22...
  • Page 23 Adjuster Adjuster Lower Lower cylinder arm cylinder arm "B" "B" Leveling on Leveling on the length the length NOTE - Never adjust the hydraulic lower arms while the equipment is lowered. PHL - Rev.02 - Aug / 22...
  • Page 24 Check the Check the spring Check the spring hose hose pressure adjustment pressure adjustment 500 - 550 500 - 550 Check the tires contact Check the tires contact with the soil with the soil PHL - Rev.02 - Aug / 22...

  • Page 25: Planter Leveling

    Totally lift the row units by activating the tractor hydraulic system. Lift the jacks (B) as shown on the illustration. IMPORTANT - Only fill up the planter on the working place. - Never transport the planter with load excess. PHL - Rev.02 - Aug / 22...
  • Page 26 Odd number of row units: Place one row unit in the frame center and set the other ones with the desired spacing. PHL - Rev.02 - Aug / 22...
  • Page 27 3) If it is necessary to move the wheel support to another position on the frame, remove the bolts (D) and the wheel support nuts (E) and loosen up the clamp (F). PHL - Rev.02 - Aug / 22...
  • Page 28 - When switching between this nut tightening operation of a row unit and passing to another, it is necessary to spin the hexagonal shaft to keep the proper alignment and avoid locking. PHL - Rev.02 - Aug / 22...

  • Page 29: Adjustments And Operations

    The furrow opening for the fertilizer placement can be done by the unaligned double discs or scarifier shank. NOTE - For the PHL model with shank, use the disc blades. - For the PHL model without shank, use the unaligned double discs only. PHL - Rev.02 - Aug / 22...
  • Page 30 - The fertilizer position related to the seed must be carefully observed. The ideal is to always keep the fertilizer twice as deep related to the seeds. - Excess of pressure on the springs may cause the frame to get suspended. PHL - Rev.02 - Aug / 22...
  • Page 31 - The bushings (A and B) must have the same adjustment on every row unit. - If it is necessry to adjust the course to increase the transport height, be sure that the row unit do not lose contact with the soil during operation. PHL - Rev.02 - Aug / 22...
  • Page 32 The seed depth control is made individually through the gauge wheels (A), which possess adjustments on the arms (B) through the bolts (C). NOTE - The gauge wheels have independent vertical oscillation to follow the soil unevenness. PHL - Rev.02 - Aug / 22...
  • Page 33 NOTE - While adjusting the press wheels it is important to consider the soil type, seed type and depth of planting to not affect the plants emergence. PHL - Rev.02 - Aug / 22...
  • Page 34 After that, insert the data on the formula below and check the slippage index of your equipment. This calculation is part of the dimension of the desired number of plants on the field, located on the next page. PHL - Rev.02 - Aug / 22...
  • Page 35 This equipment must deposit 11.05 seeds per linear meter. To reach this result, it will be necessary to adjust the sprockets according to the technical table that can be found on the 'Seed distribution table' page. PHL - Rev.02 - Aug / 22...
  • Page 36 {A} (14, 18, 22, 26, 30, 34 and 38 teeth) and driven shaft {B} (14,18, 22, 26, 30, 34 and 38 teeth). ATTENTION! - The procedure to change the sprockets to either the mechanical and pneumatic system is the same. PHL - Rev.02 - Aug / 22...
  • Page 37 (skidding), working speed, tire inflation, field conditions, seed type and others can make the values differ from the ones in the table. Therefore, it is always indispensable to check the 'Practical test for seeds and fertilizer distribution' page. PHL - Rev.02 - Aug / 22...
  • Page 38 (skidding), working speed, tire inflation, field conditions, seed type and others can make the values differ from the ones in the table. Therefore, it is always indispensable to check the 'Practical test for seeds and fertilizer distribution' page. PHL - Rev.02 - Aug / 22...
  • Page 39 Recomendamos efectuar una prueba práctica en la distribución de abono a lo largo de 50 m lineales y comparar con la 3ª columna desta tabla (Gramos em 50 metros). NOTA: La prueba debe ser realizada en el local de siembra y en velocidad normal de trabajo. Hectare = 10.000 m² Velocidade média utilizada - 06 km/h 05.03.03.1940 PHL - Rev.02 - Aug / 22...

  • Page 40: Auxiliary Calculation For Fertilizer Distribution

    1.125 kg or X = 1,125 grams in 50 meters on each row unit. Adjust the equipment to distribute the found amount or the best approximation in the delimited space for the test. PHL - Rev.02 - Aug / 22...

  • Page 41: Operations - Important Points

    - For adjustment and verification of the cutting parts (row units) of the equipment, it is necessary to disconnect the clutches to avoid wastes. - During work or transportation, the presence of passengers on the tractor or equipment is not allowed. PHL - Rev.02 - Aug / 22...

  • Page 42: Maintenance

    - Clean the grease fittings with a cloth before inserting lubricant and replace the damaged ones; - Insert an enough amount of new grease. IMPORTANT - Carry out the lubrication intervals stricly on the different spots of the equipment. PHL - Rev.02 - Aug / 22...
  • Page 43 8. Maintenance Lubricate every 10 hours of service NOTE - Lubricate the points shown above and all grease fittings as well. PHL - Rev.02 - Aug / 22...

  • Page 44: Fertilizer Metering Maintenance

    - Assemble the metering system again observing the correct position of the right and left augers (J). ATTENTION! - Do not forget to lubricate the metering grease fittings daily, as mentioned on the 'lubrication' section to avoid future problems. - Use TATU original parts only. PHL - Rev.02 - Aug / 22...

  • Page 45: Row Hubs Maintenance

    Whenever replacing the bearings, it is necessary to replace the sealing rings and the o-rings as well. Fill up the inner part of the hub with grease and seal it using the hub cap (A) and elastic ring. PHL - Rev.02 - Aug / 22...

  • Page 46: How To Replace The Tires

    - Replace the tire and fasten it again using the same bolts (B); - It is not necessary to loose the whole clutch set. ATTENTION! - Check if the planter is properly supported in order to avoid accidents. PHL - Rev.02 - Aug / 22...

  • Page 47: Adjusting The Unaligned Double Discs

    To do so, remove from one side of the disc blades and add them on the other side. After doing this process, the disc blades (B) will be free to turn and the friction between them will be avoided. PHL - Rev.02 - Aug / 22...

  • Page 48: Planter Maintenance

    - Remove hoses and air ducts, clean them and position them on the same place as they were. - Check if the battery used on the planter is in good conditions. NOTE Use TATU original parts only. PHL - Rev.02 - Aug / 22...

  • Page 49: Troubleshooting Guide

    Ballast the tires using waster and apply Skidding excess. pressure on the wheel support springs. Big seed plate holes. Use a seed plate that matches with the seeds. Damaged seeds Worn rubber interruptor. Replace it. PHL - Rev.02 - Aug / 22...

  • Page 50: Hydraulic Safety

    Carry out the operations on a carefully and controlled manner. Avoid to let the hydraulic system working when it is not being used. Failure to follow these procedures may lead to fatal accidents or even death. PHL - Rev.02 - Aug / 22...

  • Page 51: Tires Inflation

    Correct pressure pressure pressure pressure pressure pressure NOTE - For the cases when the maximum pressure is not specified on the tires, consult the tire manufacturer and adopt the pressure indicated by them. PHL - Rev.02 - Aug / 22...

  • Page 52: Maintenance 40 To

    Newton-meters M 39 x 1.5 1073 1454,988 2860,5 3878,84 4201,5 5697,234 d) Nominal thread diameter in millimeters x thread pitch Values are for reference and are based on average steel-to-steel friction conditions. PHL - Rev.02 - Aug / 22...

  • Page 53: Seed Metering System

    It is an easy-to-use equipment because it works as a seed plate. It features several technologies in order to provide a greater security and an excellent planting to the farmer. PHL - Rev.02 - Aug / 22...

  • Page 54: Components (Sigma Seed System)

    Components (Sigma seed system) Sigma seed system) Deflector Deflector Threaded stud Threaded stud Seed metering Seed metering Seed hopper Seed hopper support support Seed plate Seed plate Ring Ring Seed plate Seed plate seat seat PHL - Rev.02 - Aug / 22...

  • Page 55: Seeds Distribution

    - The correct adequacy of the plates to the used seeds is of utmost importance. Previously define the holes on the seed plate using some treated seeds with graphite. - Never combine seeds from different sieves. PHL - Rev.02 - Aug / 22...

  • Page 56: Seed Distribution Table 54

    11,14 13,63 15,49 16,11 6,40 26,63 27,87 46,46 9,68 12,42 15,23 17,31 18,01 7,15 29,77 31,16 51,92 Linear Meter / * Metro Linear / Metro Lineal 0 5 .0 3 .0 3 .xxxx PHL - Rev.02 - Aug / 22...

  • Page 57: Calculation Of Seeds/Meter For The Different Number Of Holes 55

    Number of holes on the mechanical seed distribution table to use as reference: 24. Multiply the amount of seeds per meter (20.94) by the number of holes on the new desired seed plate (20). Divide the value by the number of holes used as reference (28). PHL - Rev.02 - Aug / 22...

  • Page 58: Graphite Powder Use

    - The seed metering feature buttons, rocker arm and pulley. They must be cleaned internally at least once a day for the plantation of non-treated seeds and twice a day for the plantation of treated seeds. PHL - Rev.02 - Aug / 22...

  • Page 59: Seed Plate Replacement

    Now it is possible to replace (E) completely free. the seed plate (G) and the ring (F). ATTENTION - Always use the ring (F) along with the seed plate (G). Be sure that both have the same measure. PHL - Rev.02 - Aug / 22...

  • Page 60: Replacing The Seed Hopper / Singulator Adjustment

    Turn the adjusting button (B) to the counterclockwise direction to make the singulator to go down. Adjusting button Adjusting button 3.0 mm 2.5 mm 2.0 mm 1.5 mm 1.0 mm 0.5 mm 0.0 mm PHL - Rev.02 - Aug / 22...

  • Page 61: Deflector / Seed Metering Cleaning And Maintenance 59

    NOTE - When using graphite with the treated/inoculated seeds, it is necessary to clean the system twice a day. PHL - Rev.02 - Aug / 22...

  • Page 62: List Of Seed Plates

    - To use a plate that has a thickness of 5.5 mm, place a false ring of 3 mm. - Do not put a false ring if a plate that has 8.5 mm of thickness is used. PHL - Rev.02 - Aug / 22...

  • Page 63: Seed Plates And Rocker Arm 61

    For the corn seed plates with 28 holes. For the sorghum seed plate with 52 holes with a single set of holes, use a pulley with 5 teeth. For the sorghum seed plates with 52 holes. PHL - Rev.02 - Aug / 22...
  • Page 64 F o r t h e s o y b e a n , bean and cotton seed plates with 62 holes. For the soybean seed plates with 90 holes. For the sorghum seed plates with 86 holes. PHL - Rev.02 - Aug / 22...

  • Page 65: Pulley Tables

    86 F Soybean 62 F Soybean 62 F Soybean / Soybean / Bean 36 F Bean 36 F NOTE - It may be necessary to replace the rocker arm when changing the culture. PHL - Rev.02 - Aug / 22...

  • Page 66: Seed Plates

    - Use the specific false ring for each seed type. - The metering hopper feature a height adjustment on the singulator to relieve the seed plate and the singulator itself to assure efficiency when the mechanism is working. PHL - Rev.02 - Aug / 22...

  • Page 67: Corn Seed Plates Table

    9. Tatu seed metering Corn seed plates table PHL - Rev.02 - Aug / 22...

  • Page 68: Soybean Seed Plates Table

    Seed plate ring (0.8 mm) AZCSOJA 05.13.01.0162 Seed plate ring (1.5 mm) RSPSOJA 05.03.06.3405 Seed hopper Soybean / Corn 5Z (90F) NOTE - The soybean plates with 44 holes are sold as optional parts. PHL - Rev.02 - Aug / 22...

  • Page 69: Sorghum, Brachiaria, Canola And Millet Seed Plates Table

    Single Single Hole diameter (in) 0.14 0.16 0.18 0.20 0.22 0.18 Hole diameter (mm) Reference MR3.5D PR4.0D MRC4.5D CZ5.0D VDL5.5D PR150.45D 05.13.01.0168 Sorghum ring with border BR006D 05.03.06.6351 Seed hopper Sorghum 5Z (86F) PHL - Rev.02 - Aug / 22...

  • Page 70: Bean, Rice And Cotton Seed Plates Table

    Ring with recess 1.5 mm (bean) RSPSOJASR1.5 05.03.06.3412 Seed hopper Soybean / bean 4z (62F) 05.13.01.0195 Universal ring 4.3 mm (Delinted cotton) AM000 05.13.01.0611 Universal ring 4.3 mm (Delinted cotton) CZ001.08 05.03.06.3650 Seed hopper Cotton 4z (62F) PHL - Rev.02 - Aug / 22...

  • Page 71: Tatu Seed Metering 51 To

    PHL - Rev.02 - Aug / 22...

  • Page 72: 10. Optional

    09 - Row marker arm support 10 - Hitch fastener 11 - TR-TC pressure hoses 12 - TR-TC return hoses 13 - TR-TM pressure hoses 14 - TR-TM return hoses 15 - Male quick coupler PHL - Rev.02 - Aug / 22...

  • Page 73: 11.Important

    Serial number.: 05.01.09.3369 Revision: 02 MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. MARCHESAN IMPLEMENTOS E MÁQUINAS AGRÍCOLAS "TATU" S.A. Marchesan Av., 1979 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 www.marchesan.com.br PHL - Rev.02 - Aug / 22...

  • Page 74: 12. Notes

    12. Notes PHL - Rev.02 - Aug / 22...
  • Page 76 www.marchesan.com.br...

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