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Tatu Marchesan TCA 13500 Instruction Manual

Chaser bin
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I N S T R U C T I O N S M A N U A L
TCA 13500

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  • Page 1 I N S T R U C T I O N S M A N U A L TCA 13500...
  • Page 2 IDENTIFICATION Dealer: Owner: Firm / Farm: City: State: No. of the Certificate of Guarantee: Serial / No.: Date: Invoice No.: Product: Notes:...
  • Page 3 Introduction The TCA 13500 chaser bin was designed to transport grains over wide areas and to fill up planters with fertilizer, assuring quicker plantations and crops, without interruptions. This model provides some components for a better performance, such as: • Swivel coupler.

  • Page 4: Table Of Contents

    9 & 10 4. TCA 13500 components 5. Assembly 12 to 23 Assembly of the wheels and tires to the wheelset axle - TCA 13500 12 & 13 Drawbar assembly / Cardan shaft assembly Ladder assembly / Tube stand Lower tube...

  • Page 5: To The Owner

    Marchesan S/A. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 6: To The Operator 4 To

    Read and understand the information before making any adjustment or maintenance. Have extreme caution when operating with the power take-off (PTO). Do not get closer during operation. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 7 Any contact may result in severe shocks, injuries or death. For your protection and safety, always wear adequate clothes and footwear while operating the equipment. Always use the safety locks to carry out maintenance operations and to transport the equipment. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 8 • Whenever you unhitch the equipment, either in the field or shed, do it on a flat and firm surface. Make sure the equipment is properly supported. • Please check the general safety instructions on the back cover of this manual. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 9: Truck Or Trailer Transportation

    • Check all laws and regulations regarding the height limits and load width while transporting the equipment to the truck or trailer. If necessary use banners, lights and other devices in order to give adequate warning to the other drivers. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 10: Safety Stickers

    L U B R I C AT E A N D T I G H T E N D A I LY LUBRICAR Y REAPRETAR DIARIAMENTE 05.03.03.1827 Sticker set Model Serial number 05.03.06.2149 TCA 13500 TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 11: Data Sheet 9

    Data sheet Type: ......................Chaser bin Model: ......................TCA 13500 Load capacity: ....................13.5 m³ Grains unloading capacity: ................3,100 l/min Fertilizer unloading capacity: ..............1,200 kg/min Unloading activation: ................Hydraulic motor Unloading height: ....................4.40 m Tires (4): ................... 18.4 x 30 - 12 L (30 PSI) Hydraulic oil reservoir capacity: ................
  • Page 12 Data sheet 3.60 2.40 2.50 7.10 3.80 2.50 3.00 NOTE • The reservoir leaves the factory without oil. • Measures in meters. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 13: Tca 13500 Components

    11 - Gate for cleaning and maintenance 12 - Arcs for tarp 13 - Funnel and gate set 14 - Lighting system 15 - Reservoir 16 - Brake kit (Optional) Brake kit (Optional) TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 14: Assembly Of The Wheels And Tires To The Wheelset Axle - Tca 13500 12

    The chaser bin can be supplied with or NOTE without tires. It is necessary to ballast the tires using water on the opposite side of the NOTE unload tube. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 15 The chaser bin can be supplied with or NOTE without tires. It is necessary to ballast the tires using water on the opposite side of the NOTE unload tube. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 16: Drawbar Assembly / Cardan Shaft Assembly

    (A), placing the same pin (B) and cotter pins to fasten it. Cardan shaft assembly The cardan shaft (C) is factory fitted with quick couplers, being just necessary to couple it to the spline shaft of the hydraulic pump. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 17: Ladder Assembly / Tube Stand

    To assemble the tube stand (A) remove the bolts (B), flat washers, spring washers and nuts from the fixation spot and assemble the stand there, placing the same bolts (B), washers and nuts. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 18: Lower Tube

    Then, fasten the lower part of the gate using the bolt (C) and the other two bolts (B). After that, tighten the whole set properly. It is necessary to ballast the tires using water on the opposite side of the NOTE unload tube. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 19: Upper Tube

    (B) and cotter pins to lock the upper tube to the lower one. It is necessary to ballast the tires using water on the opposite side of the NOTE unload tube. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 20: Tube Hydraulic System

    (I) and cotter pins. Then, adjust the tube support in a way that the upper tube stays firmly supported on it, being the cylinder totally retracted. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 21: Hose Scheme Assembly

    The hoses (E and F) leave the factory assembled to the hydraulic cylinders of the gate, being just necessary to couple the male quick couplers to the tractor rear outlets. Hitch to the tractor control valve TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 22: Hydraulic Circuit

    3/8 x 7200 TC-TM hose Pressure 3/8 x 7200 TC-TM hose Return 3/8 x 5500 TC-TM hose Pressure 3/8 x 5150 TC-TM hose Return Retainer valve "T" adapter Male quick coupler 1/2 NPT TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 23: Hydraulic System Assembly Sequence

    "B" engraved on the hose end and a "B" engraved on the hydraulic motor. Goes to the control valve NOTE If the hoses have been connected unproperly, the motor will turn to the opposite side and damage the equipment. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 24: Sht Hydraulic Circuit

    1.1/4" x 600 AB-AB hose Pressure to pump 3/4" x 700 TC-TC 180G hose Pressure to valve 3/4" x 3000 TC-TC 90G hose (left) Pressure to motor 3/4" x 3100 TC-TC hose Return to motor TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 25: Nozzle With Telescopic Tube / Assembly Of The Arcs For The Tarp

    Unloading activation button Assembly of the arcs for the tarp To assemble the arcs (A), place them on the holes on the upper part of the bin, as shown in the figure. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 26: Hitching To The Tractor

    When coupling, clean the quick couplers surface. When the quick coupler is not being used, put the plastic cover on its place to protect, both on the tractor and on the equipment. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 27: Cardan Shaft Hitching

    This act is extremely harmful to the terminals and universal joints of the cardans. If it is necessary to perform a maneuver, do so when the CV joint is in movement. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 28: Reducing The Cardan Shaft Length

    • The chains of the protection covers should be fastened in the equipment and in the tractor, so that they will not get loose during maneuvers. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 29: Set-Up Instructions 24 To

    Observe the internal forks alignment Correct assembly Unaligned internal forks Incorrect assembly Garfos internos desalinhados The contact surface between the tube and the bar shall never be smaller NOTE than 1/3 of its total length. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 30: Adjustments And Operations 28 To

    When using fertilizer, the gate (A) will have a limited opening, so never remove the lock (B) from the cylinder. To operate with grains, remove the lock (B) and totally open the gate (A). TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 31: Adjustment Of The Chain Tightener Of The Tube Transmission

    (A) until the chain is stretched from 5 to 10 mm. Lastly, retighten the bolts (B) that lock the motor. • Lubricate the chain periodically. NOTE • When changing the chain, it is also necessary to change the sprockets. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 32: Using The Nozzle For Grains And The Telescopic Tube For Fertilizer

    (B) for the nozzle (A) and return the fixation plates (C), washers and nuts. Filling up planters and spreaders on the field TCA 13500 distributes large amounts of fertilizer, directly to the planter hoppers or to the spreaders. To put the chaser bin into operation, couple the cardan shaft to the tractor PTO and connect the hydraulic cylinder hoses from the gate and from the tube opening to the tractor hydraulic command.

  • Page 33: Electromagnetic Hydraulic Control Valve System

    The cable (A) must be connected as follows: Connect the blue wire on the positive pole and the black wire on the negative pole of the tractor battery. A wrong connection may blown the fuse. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 34: Helping The Combine Harvester On The Field

    Helping the combine harvester on the field TCA 13500 can be used to follow the harvester during the crop, in order to avoid wasting time, because there will be no need to drive to the truck to unload the product and to return to the crop position.

  • Page 35: Troubleshooting

    Hose tip is not clean. coupling Press the tip of the hose (male) against a clean surface Electric system is Change the fuse to another with Blown fuse not working 10 ampères TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 36: Filling Up The Reservoir

    • The oil capacity on the reservoir is 120 liters. • The reservoir leaves the factory empty. Level view NOTE • Never mix oils that have different specifications. • Never put oil over the level. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 37: Operations - Important Points

    • Never let the hydraulic system on when not in use. • Relieve the pressure on the quick couplers before making any verification on the hydraulic cylinders. • As previously mentioned the TCA 13500 chaser bin has several settings. However, only the local conditions can determine the best adjustment thereof.

  • Page 38: Optional

    Item Description Qty. 3/8 x 1100 TR-TC hose Pressure/return 3/8 x 3000 TR-TR hose Pressure/return 3/8 x 4000 TC-TM hose Pressure/return Male connection 3/4" Triple valve Male quick coupler 1/2 NPT TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 39 • Use medium consistency grease. • CARDANS: Grease the universal joints daily and verify if the tube and axle are protected with grease. ATTENTION Lubricate the points shown above and all grease fittings as well. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 40: Lubrication / Lubrication Points 37

    Maintenance Lubrication points ATTENTION Lubricate the points shown above and all grease fittings as well. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 41: Cleaning The Tube

    Lift the cleaning gate (A) to an height that is easy to access the inside part of the tube (B) and carry out the cleaning. After cleaning, close the gate. Never carry out the cleaning when the equipment is turned on, as a ATTENTION serious accident may occur. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 42: Chaser Bin Maintenance / Cardan Shaft / Maintenance Precautions

    If such doctor does not possess proper knowledge of this kind of problem, ask for a referral or search to find the proper treatment. NOTE Use TATU original parts only. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 43: Changing The Oil And Filter - Sht 41

    Keep the level indicated in the view that is located on the frontal part of the reservoir. The oil and filter change must be done every 1500 service hours or 2 years. Level view TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 44: Hydraulic System Depletion

    If it is necessary to tighten or loosen the connections, relieve the pressure and turn off the system. NOTE Never start the engine when changing the oil. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 45: Lifting Points

    Maintenance Lifting points The TCA 13500 has four adequate lifting points, being located in the inner part of the bin. These points also helps to lock the bin on the frame. Lifting points Lifting points • Use four chains, with at least 3 meters each, to lift the equipment safely.

  • Page 46: Torque Table / Good Maintenance Habits

    • Check the levels: Hydraulic transmission oil (SHT). Hydraulic transmission oil (BT). • Check the battery condition. • Check the fuses. • Lubricate every grease fitting. • Clean the quick couplers of the hoses. TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 47: Important

    Marchesan Av., 1979 - P.O. Box 131 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 - Fax 55.16.3382.3316 Sales 55.16.3382.1009 - Parts 55.16.3382.8297 - Export 55.16.3382.1003 e-mail: tatu@marchesan.com.br www.marchesan.com.br TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

  • Page 48: Notes

    Notes TCA 13500 Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

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