Advertisement

Quick Links

I N S T RU C T I O N S M A N UA L
GNF/E
GNFM/E

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the GNF-E and is the answer not in the manual?

Questions and answers

Summary of Contents for Tatu Marchesan GNF-E

  • Page 1 I N S T RU C T I O N S M A N UA L GNF/E GNFM/E...
  • Page 2 IDENTIFICATION Dealer: Owner: Firm / Farm: City: State: No. of the Certificate of Guarantee: Serial / No.: Date: Invoice No.: Product: Notes:...
  • Page 3 For any further clarification or in the event of technical problems that may arise during the service, consult your dealer and the Technical Support department of the factory. They can ensure the fully functioning of your TATU disk harrow. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 4: Table Of Contents

    Lubrication / Lubrication points 41 & 42 Harrow maintenance / Maintenance precautions Lifting points 9. Important data 45 to 47 Calculation of hourly income Average income table Torque table 10. Important GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 5: To The Owner

    NOTE which the original purchaser thereof, at retail, has used or allowed to be used parts, not made or supplied by Marchesan S/A. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 6: To The Operator

    The GNF-E and GNFM-E disk harrows are simple to operate, requiring however the basic and essential cautions to their handling. Always keep in mind that safety requires constant attention, observation and prudence during the transportation, maintenance and storage.
  • Page 7 For your protection and safety, always wear adequate clothes and footwear while operating the equipment. Always use the safety locks to carry out maintenance operations and to transport the equipment. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 8 • Whenever you unhitch the equipment, either in the field or shed, do it on a flat and firm surface and use the parking stands. Make sure the equipment is properly supported. • Please check the general safety instructions on the back cover of this manual. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 9 • Check all laws and regulations regarding the height limits and load width while transporting the equipment to the truck or trailer. If necessary use banners, lights and other devices in order to give adequate warning to the other drivers. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 10 L U B R I C AT E A N D T I G H T E N D A I LY LUBRICAR Y REAPRETAR DIARIAMENTE 05.03.03.1827 Sticker set Model Sticker Serial number GNFM/E sticker 05.03.03.4073 GNFM/E Marchesan logo 05.03.03.4022 GNF/E sticker 05.03.03.4072 GNF/E Marchesan logo 05.03.03.4022 GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 11: Data Sheet

    (cv) blades (mm) GNF-E GNFM-E 9,935 4748 5160 220 - 240 GNF/E 11,350 5333 5800 280 - 300 GNFM/E 15,665 9045 9550 320 - 360 * Only for GNFM/E. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 12: Components

    06 - Upper and lower plates 13 - Front disc gang 07 - Double drawbar 14 - Rear disc gang GNFM/E - 104 and 120 discs GNF/E - 104 and 120 discs GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 13 07 - Drawbar 16 - Hydraulic cylinders 08 - Hitch bar 17 - Front disc gang 09 - Extensor 18 - Rear disc gang GNFM/E - 156 discs GNF/E - 156 discs GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 14: Assembly

    Use the L shaped socket wrench (B) to tighten the nuts on the bearing bolts. Use the box end wrench (C) to tighten the nuts of the traction set. NOTE We recommend wearing gloves, especially while assembling the disc gangs. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 15: Assembly Of Bearings And Spacer Spools

    Before starting to assemble the disc gangs, check the correct position of the bearings and spacer spools: 104 discs 32 bearings 56 spacer spools 120 discs 24 bearings 88 spacer spools Spacer spool Bearing GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 16 Assembly GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 17: Disc Gangs Assembly Sequence

    • Lastly, place the bolt (H-1) and position the lock nut (I-1), fastening with a spring washer and nut. • Check the correct side of the bearings and spacer spools according IMPORTANT to the concavity of the disc blades. Grease fitting or plug GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 18 Assembly Axle torque Axle diameter Ft. - lbs. 1.1/2" 2670 1.5/8" 2890 2.1/8" 3300 NOTE Consult torque table on page 47. 2.1/2" 3500 GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 19: Frame Junction

    As an assembly option, it is possible to position the frame on the ground, being the bearing hangers facing up, and lower the disc gangs individually. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 20: Front And Rear Stabilizer Bars Assembly

    ( C ) , f l a t washers, castle nut and cotter pins. Hydraulic cylinders assembly Couple the hydraulic cylinders (D) to the stabilizer bars using articulation axles (E) and cotter pins. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 21 5 to 10 mm. Tires assembly (GNFM/E) Lock the hub (A) to the wheelset support (B) using a cotter pin. Then, fasten the hub (A) to the wheel (C) using bolts and nuts. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 22: Assembling The Wheelset To The Frame (Gnfm/E)

    (F), spring washers and nuts. Lastly, lock the drawbar on the plates (E) using bolts (F), spring washers and nuts. Note that all nuts must remain on the upper part of the plates. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 23: Hose Support And Jack Assembly

    Couple the hose support (A) to the hitch bar using a spring washer and nut. Then, fasten the jack (B) and lock using a junction axle (C) and cotter pin. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 24 3/8 X 4200 TR-TC hose 3/8 X 3600 TR-TC hose 3/8 X 6000 TC-TM hose 3/8 X 5500 TC-TM hose T 3/4 JIC X 1/2 NPT connection Male quick coupler Female quick coupler GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 25 GNF/E and GNFM/E hydraulic circuit (156 discs) Item Description Quantity 3/8 X 4000 TR-TM hose 3/8 X 8000 TC-TM hose 3/8 X 8200 TC-TM hose Female quick coupler Male quick coupler GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 26: Working Preparation

    To do so, it is necessary to shut down the engine, relieve the control valve pressure by activating the lever a couple times and check if the couplers are clean. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 27 To transport the harrow separately, each one on a tractor: 1- Totally close the harrow, locking the frames using a junction axle (A) and cotter pin. 2- Remove the pins (B) and the drawbar (C). GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 28 (G) and remove the pins with lock (H) that joins both harrows. Keep the bolts and pins to join the harrows after. 6- Place the hitch bar (I) in transport position, as shown below. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 29 8- Using a hoist, place the drawbar (K) over the harrow, in a way that it joins with the support, as shown in the figure. 9- Place the support tubes (L) using pins and cotter pins, so that the drawbar will not fall during transportation. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 30 (M) on the hole (N). 11- Lastly, couple the hoist (O) to the tractor and harrow. By doing so, the harrows will be transported separately and the drawbar will be over one of them. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 31 • Using a hoist, place the drawbar (K) over the harrow, in a way that it joins with the support, as shown in the figure below. • Place the support tubes (L) using pins and cotter pins, so the drawbar will not fall during transportation. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 32 • To transport both harrows, it is necessary that the pins and bolts ATTENTION that join them are removed, as stated on item 5. The harrows must only be joined by the hitch bar, pin and cotter pin. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 33 (D) to be removed. Then, remove the drawbar (E). 3- Loosen the bolts (F) and remove the extensor (G). 4- Remove the pins (H) and the right (I) and left (J) hitch bars. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 34 6- Separate the harrows by loosening the bolts (M) and remove the pins with lock (N) that join both harrows. Keep them for a future junction of the frames. 7- Place the hitch bar (O) on transport position as shown below. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 35 9- The drawbar (Q) must be transported over a truck or board. When transporting them separately, the bigger hitch bars (I,J) and the extensor (G) must also be transported over a truck, board or similar. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 36 (R) on the hole (S). 11- Lastly, couple the hoist (T) to the tractor and harrow. Doing so, the harrows will be transported separately, each one on a different tractor. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 37 • Join the harrow frames through the hitch bar (P) and pin (Q). • Place the articulation lock (R). • Fasten the support to transport the bigger and smaller drawbars on the frame. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 38 5. The harrows should only be joined by the hitch bar, pin and cotter pin. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 39: Adjustments And Operations

    • Try to make a good finish between passes. Avoid the formation of furrows or untilled strips. • The harrow and tractor drawbars must be as aligned as possible related to the working direction. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 40: Ways To Start The Harrowing

    • Note that the harrowed ground is always on the left hand side of IMPORTANT the operator (harrow closed side). • Being the disc gangs lowered, only maneuver to the left. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 41: Direction Of The Maneuvers

    It is necessary to perform the maneuvers in the left side to avoid ATTENTION overloading the equipment and allow it to operate normally. Following these instructions also avoids the undesirable formation of large furrows in the local maneuvers. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 42 • During working or transportation, the presence of passengers on the tractor or equipment is not allowed. • As previously mentioned, the harrow has several settings. However, only the local conditions can determine the best adjustment thereof. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 43: Maintenance

    The suitable level is when the oil reaches the hole of the plug, being the NOTE harrow in a flat place. The oil volume on the bearings is 110 ml. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 44: Lubrication / Lubrication Points

    Maintenance Lubrication points Lubricate the points shown above and NOTE all grease fittings as well. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 45 If such doctor does not possess proper knowledge of this kind of problem, ask for a referral or search to find the proper treatment. NOTE Use TATU original parts only. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 46: Lifting Points

    Maintenance Lifting points The harrow has adequate lifting points. When lifting with a hoist, it is necessary to hitch the cables to these points for lifting. Lifting point detail GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 47: Important Data

    Based on this calculation, the table on the following page shows the average hourly income and also for a day, that is, nine (9) hours of work. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 48: Average Income Table

    Example: An area of 100 hectares to be worked with a GNFM/E that has 120 disc blades (Hourly income = 9.19 hectares). So: 100 = 10.88 9.19 Approximately will be spent 10 (ten) hours to work in an area of 100 hectares. GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 49: Torque Table

    No Marks. 3 Marks. 6 Marks. For metric conversion: NOTE • Multiply inch-pounds by .113 to convert to newton-meters (Nm). • Multiply foot-pounds by 1.356 to convert to newton-meters (Nm). GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.
  • Page 50 Marchesan Av., 1979 - P.O. Box 131 - Zip Code 15994-900 - Matão - SP - Brazil Telephone 55.16.3382.8282 - Fax 55.16.3382.3316 Sales 55.16.3382.1009 - Parts 55.16.3382.8297 - Export 55.16.3382.1003 e-mail: tatu@marchesan.com.br www.marchesan.com.br GNF-E / GNFM-E Marchesan Implementos e Máquinas Agrícolas “TATU” S.A.

This manual is also suitable for:

Gnfm-e

Table of Contents