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7.5 SAFETY DEVICE TESTING
Systematic and thorough tests of the operating
and safety devices should be performed to
ensure that they are operating as designed.
Certain code requirements, such as ASME
CSD-1, require that these tests be performed on
a
scheduled
basis.
conform to local jurisdictions. The results of the
tests should be recorded in a logbook. See
Chapter 6-Safety Device Testing Procedures.
7.6 BURNER
The burner assembly is located at the top of the
unit. The burner assembly may be HOT. Allow
the unit to cool sufficiently before removing the
burner assembly.
The following parts will be necessary for
reassembly after inspection:
81030
Burner Gaskets (Qty=2)
To inspect or replace the burner assembly:
1. Set the ON/OFF switch on the control panel,
to the OFF position and disconnect AC
power to the unit and turn off the gas supply.
2. Remove the side and top panels from the
unit.
3. Disconnect the lead wire from the flame
detector. Unscrew the flame detector.
4. Disconnect the igniter cable from the igniter
contactor. Unscrew the igniter.
5. Remove the two (2) 10-32 screws securing
the gas injector to the burner. Separate the
gas injector and gasket from the burner.
6. Disconnect the burner housing from the
venturi by removing the six (6) 1/4-20
screws (Fig. 7.3) using a 3/8" wrench.
7. Remove the eight (8) 3/8-16 nuts from the
burner flange (see Fig 7.3) using a 9/16"
wrench.
NOTE:
The burner housing is heavy, weighing
approximately 20 pounds.
8. Remove the burner housing from burner
flange by pulling straight up.
9. Remove the grounding screw.
Test
schedules
must
MAINTENANCE
10. If there is an extension ring around the
burner, remove it.
11. Remove the burner by pulling straight up.
12. Remove and replace the burner gaskets.
13. Beginning with the burner removed in step
11, reinstall all the components in the
reverse order that they were removed.
However, if the burner was replaced, follow
the instructions in step 14.
14. If the burner is being replaced, measure the
outside diameter (O.D.) of the new burner
flange. If the O.D. is approximately 13", do
not reinstall the extension ring. However, if
the O.D. of the new burner flange is
approximately 12.4", the extension ring must
be reinstalled.
15. Make sure to align the Spark Igniter (S/I)
and Flame Rod (F/R) slots in the burner with
the heat exchanger top head.
16. Check to ensure that the grounding screw
was re-installed.
3/8-16 NUTS (8)
Figure 7.3
Burner Disassembly Diagram
GAS
INJECTOR
10-32 SCREWS (2)
GROUNDING
SCREW
BURNER
BURNER
HOUSING
1/4-20
SCREWS
(6)
7-3
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