Travis Industries Lopi Pro Builder 72 GSB2 Installation Manual
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Travis Industries Lopi Pro Builder 72 GSB2 Installation Manual

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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2018, T.I.
$10.00
100-01478
Pro Builder
72 Linear GSB2
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS/NZS 5263.1.3
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
3/1/18
GMK10166
Bella Vista NSW
Australia 2153

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Summary of Contents for Travis Industries Lopi Pro Builder 72 GSB2

  • Page 1 Pro Builder 72 Linear GSB2 • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS/NZS 5263.1.3 GMK10166 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the Pro Builder 72 Linear GSB2 fireplace. For operating and maintenance instructions, refer to the Pro Builder 72 Linear Owner's Manual. © Travis Industries 3/2/18 - 1478 PB 72 GSB2 Aust.

  • Page 3: Table Of Contents

    Vertical Rise ............31   Termination Requirements ........32   Hearth Requirements ..........33   Facing Requirements ..........34   Standard vs. Extended Position ........35   Facing Thicker than 1-1/2” (38mm) .........36 © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 5 It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). SAFETY WARNINGS: ...

  • Page 6: Installation Options

    788mm 77-1/8" * SIDE OF 1959mm * 1-1/2" FIREPLACE 38mm 3-3/4" 96mm 15-7/8" * 404mm * * Includes the required 1/2" clearance to each side and rear of the fireplace. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 7: Packing List

    Install the vent, gas line and electrical hook-up.  Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 39). © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 8: Fireplace Placement Requirements

    The top of the control door (firebox opening) is approximately 8-3/4” (223mm) above the base of the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 27.25” (693mm) tall. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 9: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.

  • Page 10: Using A Buildout Above Fireplace And Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.

  • Page 11: Using A Buildout Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.

  • Page 12: Minimum Framing Dimensions

    (for qualified installers only) Minimum Framing Dimensions 68" 1727mm 43" 1092mm 77-1/8" 1959mm 15-7/8" 404mm The fireplace enclosure must be a minimum 68” (1727mm) tall. Do not build into the fireplace enclosure. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 13: Standoff Assembly

    These standoffs, when properly constructed, provide a guide for the required 1/2" clearance. NOTE: The rear standoffs are bent around the rear corners of the fireplace as shown below to the right. Rear Standoffs © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 14: Nailing Brackets

    (platform). Standard Position Extended Position (nailing brackets as shown below) (rotate nailing brackets as shown below) © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 15: Standard Vs. Extended Position

    ½” (see illustration below). NOTE: see pages 14 & 35.for additional details about standard vs. extended installations. Extended Position Standard Position This header standoff is in the extended position. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 16: Header And Pipe Shield Installation

    At each of the perforations, bend the sides of the pipe shield backwards 90° as shown below. NOTE: The bottom flanges should be facing outward Bend at perforations Tabs face out. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 17 Line up the holes on the pipe shield tabs with the holes on the top of the fireplace. Use the screws that secured the shield during shipping to attach the pipe shield to the top of the fireplace. © Travis Industries 3/1/18 - 1478...
  • Page 18 Bend the vertical standoff as shown to the right (both sides). © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 19 Installation (for qualified installers only) When finished the fireplace should be configured like the picture below. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 20: Corner Installations

    A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). (a) Corner to Wall (minimum) 76-7/16” (1942mm) (b) Corner to Center of Flue (typical) 31-1/4” (794mm) Minimum 1/2" (13mm) Clearance © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 21: Removing The Front Panel

    To remove the front cover 1/4" Nutdriver/Wrench (a) Remove the center wingnuts. (b) Loosen the two outer screws. (c) Rotate the front panel down. (d) Remove the front cover. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 22: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 23: Gas Line Location

    Attach the shutoff valve plate to the bottom of the fireplace. Route the gas line to the bottom and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 3/1/18 - 1478...

  • Page 24: Electrical Connection

    Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace. Left Side Electrical Junction Box Location 10-5/8” (270mm) 2-3/8” (61mm) © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 25: Optional Wall Switch Or Thermostat Installation

    Each direct vent gas appliance must use its own separate vent system.  In addition to the requirements listed here, follow the requirements provided with the vent. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 26: Vent Clearances

     Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel.  Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 27: Approved Vent Configurations

    In this example, the restrictor is set in position # 5. Tighten the screws to secure the restrictor. # 2... (open - stock position) # 1 # 6... # 11 Back of Firebox © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 28: Diffuser

    Bend the round portion of the diffuser so it is flat (open). DIFFUSER SIDE VIEW Secure the flattened diffuser plate with the Before (Closed - Stock) screws removed earlier. After (Open) © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 29: Minimum Vent Configuration

     The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions.  One 45° elbow may be used on the horizontal run.  HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). Exhaust Restrictor # 1 (stock) Diffuser Closed (stock) 8"...

  • Page 30: Vent Configuration: Vertical Termination

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 31: Vent Configuration: Horizontal Termination With Vertical Rise

    (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 32: Termination Requirements

    Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 33: Hearth Requirements

    A non-combustible hearth may be constructed in front of the fireplace (see illustration below). A non-combustible hearth may be installed in front of the fireplace. The entire structure must be non- combustible. Do not build the hearth above the screen assembly. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 34: Facing Requirements

    This allows the fireplace structure to expand without cracking the facing (see dimensions below). 1/8" (3mm) Framing Header Minimum 10-3/8" Minimum 264mm 35-1/2" 902mm 20-1/8" 512mm Base of Fireplace Minimum 72 Lin. = 77-1/8" 1959mm © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 35: Standard Vs. Extended Position

    Optional Tile (or other non-combustible) (or other non-combustible) Extended Position - Top View (nailing brackets as shown to right) Nailing Bracket Nailing Bracket Framing Fireplace Drywall Non-Combustible Facing (marble, etc.) © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 36: Facing Thicker Than 1-1/2" (38Mm)

    3/4”(19mm) 5/8”(16mm) 3/8”(9.5mm) screen assembly, 1/8” (3mm) gap to the sides and below. UNIFORM GAP 3/4"(19mm) 7/8”(22mm) 5/8”(16mm) This provides 3/8” (9.5mm) gap around all sides of the screen assembly. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 37 Thin Facing (1/2" 13mm) - Top View Framing Fireplace Drywall Screen Assembly Mount Max. 1/2" (13mm) Overlap Thick Facing (1" 26mm) - Top View Framing Fireplace Drywall Screen Assembly Mount Max. 1/2" (13mm) Overlap © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 38: Do Not Drill Or Screw Zone

    “DO NOT DRILL” shading. Make sure screws penetrate no more than ½” (13mm) into the fireplace. Do not drill or screw in the marked area © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 39: Mantel Requirements

    Combustible mantel columns (legs) require a 0” (0mm) clearance to the side of the fireplace (they must be to the side of the fireplace).  Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 40: Use Of A Non-Combustible Mantel Below Listed Mantel Clearances

    Non Combustible Facing must extend the full width of the mantel (tile, marble, cement board, etc.) must and mantel legs. extend the full width of the mantel. Non Combustible Mantel and Legs © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 41: Finalizing The Installation

    Pilot Hood Sensing Spark electrode Electrode 4. Replace the glass. 5. Start the main burner and verify the burner ignites correctly. 6. Leak test all gas joints. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 42: Air Shutter Adjustment

    ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. © Travis Industries 3/1/18 - 1478...

  • Page 43: Location Of Controls

    (use both hands) Shutoff Valve (accessible with screen removed) Flame Adjust Knob Continuous / Intermittent Pilot Switch On/Off Switch Optional Blower Dial Battery Tray - or - Optional Remote Receiver © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 44: Glass Frame Removal And Installation

    NOTE: Opening the access door on the front of the assembly allows for a easy location to get a secure grip on the assembly for removal Bottom Corner Top Corner Top hook engages Bottom hook this slot in bracket engages this slot in bracket Replacement Barrier Part # 72 ProBuilder 270-01991 © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 45 NOTE: Make sure the glass frame is all the way in place – It should be parallel with the front of the fireplace when installed. Replacement Glass Frame Part # 72 ProBuilder 270-01992 © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 46 Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 47: Crushed Glass Installation

    Remove the media tray from the unit to access the pilot assembly underneath. Remove the silicone sleeve that is shipped on the spark electrode. Re-install the Media tray. Make sure that the setup pilot cover is installed over the pilot assembly before adding glass Remove Sleeve. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 48 Make sure the rear and end air channels are free of crushed glass. Use a screwdriver to clear this area. Make sure the glass is only 1 layer deep on the burner. Remove the pilot shield to uncover the pilot once you are finished placing the glass. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 49: Lp Conversion Instructions

    2. Remove the media tray. Remove the 17 screws holding it in place (1/4” nutdriver). (Due to the length of the unit we are only showing one half of the media tray). © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 50 Remove retainers to gain access to the burner orifices (set the retainers and screws aside for reinstallation). Remove (4 screws) Remove air shutter retainers to gain access to the orifices © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 51 Left Burner #54 Right Burner #54 6. Reinstall the orifice gasket that was removed in step 6. The longer portion of the gasket should be at the bottom. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 52 (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). Natural Gas Orifice = .018N .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 53 There is a label on the base of the regulator knob indicating regulator type (NG or LP). Place the included label on the valve body where it can be easily seen to insure proper identification (“d”). T-20 Torx or Slotted Screwdriver © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 54: Wall Mount Remote Thermostat Installation (Optional)

    Remove the switch from the dashboard by depressing the tabs on the top and the bottom of the switch housing while pressing the back of the switch forward through the hole in the dashboard. Replace the switch with the included switch blank (see pictures below). © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 55 Discard the battery holder. Disconnect Run the end of the included wire harness with (4) wires to the control module. Insert the connector into the “X8 User Interface” location on the module. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 56 12 Align the two holes on the bottom of the receiver assembly with the studs and secure the assembly to the bracket using the two wing nuts removed in the previous step. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 57 16 Install the included (3) AAA batteries into the transmitter. 17 See operating instructions for instructions on how to synchronize the transmitter to the control module. 18 Return the appliance to the correct configuration. © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

  • Page 58: Wiring Diagram - Gsb2

    Flame Fireplace Detect Control Spark (IFC) Appliance Ground IPI/CPI Switch White Green ON / OFF AA Battery Tray Main Burner Switch NOTE: IPI/CPI Switch may not be available in Australia © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 59 Installation (for qualified installers only) © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.
  • Page 60 Hearth Requirements ........33 Vent Installation ..........26 Heating Specifications ........6 Vent Requirements .......... 25 Installation Options ..........6 Wiring Diagram ..........58 Listing Details ............. 2 Location of Controls ......... 43 © Travis Industries 3/1/18 - 1478 PB 72 GSB2 Aust.

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