Travis Industries 864 TRV GS2 Installation Manual

Travis Industries 864 TRV GS2 Installation Manual

Built-in direct vent fireplace natural gas or propane residential or mobile home
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WARNING:
If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of
life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2013, T.I.
864 TRV GS2 Fireplace
$10.00
100-01301
Tested and Listed by
Report # B0516PRT-001
ANSI Z21.88
 Built-In Direct Vent Fireplace
 Natural Gas or Propane
Residential or Mobile Home
www.travisproducts.com
4121102
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 864 TRV GS2

  • Page 1 864 TRV GS2 Fireplace Tested and Listed by Report # B0516PRT-001 ANSI Z21.88  Built-In Direct Vent Fireplace  Natural Gas or Propane  Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 864 TRV GS2 fireplace. For operating and maintenance instructions, refer to the 864 TRV GS2 Owner's Manual (part # 100-01302). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88.
  • Page 3: Table Of Contents

      Termination ............28 GS2 Remote Wiring Diagram ........61   Installation ..............62 Top Vent Configuration with Horizontal     Termination ............29 Index ..............72 Top Vent Configuration with Vertical   Termination ............30 Travis Industries 4121102 100-01301...
  • Page 4: Safety Warnings

    All other work must be done by a trained technician. Don't modify or replace orifices.  The viewing glass should be opened only for conducting service.  Any safety screen or guard removed for servicing must be replaced prior to operating the heater. Travis Industries 4121102 100-01301...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). Travis Industries...
  • Page 6: Installation Options

    7-1/4" 38-1/4" 184mm Rear Vent Configuration 972mm 8" (203mm) Ø Vent 38-3/8" 975mm 36-3/4" 933mm 35-1/4" 895mm 1" 25mm 37" 30-3/4" 940mm 781mm 29-1/4"* 743mm* 41" 1041mm 19-3/4"* 502mm* * Includes the required 1/2" (13mm) clearance. Travis Industries 4121102 100-01301...
  • Page 7: Packing List

    Install the vent, gas line and electrical hook-up.  Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 43) and install the grill or face. Travis Industries 4121102 100-01301...
  • Page 8: Massachusetts Requirements

    A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. Travis Industries 4121102 100-01301...
  • Page 9: Top Vent Or Rear Vent Configuration

    This part may be discarded. Remove the 4 screws securing the intake cover plate. Remove it and place it aside. Remove and discard all of the insulation found near the flue assembly (make sure to remove every piece). Travis Industries 4121102 100-01301...
  • Page 10: Converting The Fireplace To Top Vent (Continued)

    DO NOT OVER- TIGHTEN THE SCREWS. Attach the intake cover plate with the screws removed earlier. Attach the cover plate with the screws removed earlier. NOTE: flatten the four legs before insaling the cover plate. Travis Industries 4121102 100-01301...
  • Page 11: Fireplace Placement Requirements

    Fireplace must be placed so the vents below and above the glass do not become blocked. Raised Fireplaces  The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (205 Lbs. 93 Kg) and vent. Travis Industries 4121102 100-01301...
  • Page 12: Minimum Framing Dimensions - Rear Vent Configuration

    965mm fireplace. 25-3/4" 654mm 38-1/2" 978mm 41-1/4" 20" 1048mm 508mm Minimum enclosure height = 38-1/2" (978mm) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Travis Industries 4121102 100-01301...
  • Page 13: Minimum Framing Dimensions - Top Vent Configuration

    38-1/2" 978mm 41-1/4" 1048mm 20" (508mm) Minimum enclosure height = 38-1/2" (978mm) The on/off switch/thermostat wire (if used) should be routed to a location near the right front of the fireplace. Travis Industries 4121102 100-01301...
  • Page 14: Nailing Brackets

    90°F (32.2°C). Use a Drywall screwdriver if necessary. 5/8''(16mm) Drywall TOP VIEW Framing For installations using 5/8'' (16mm) drywall fold Nailing Bracket Fireplace the shorter tab out 90°F (32.2°C). Use a Drywall screwdriver if necessary. Travis Industries 4121102 100-01301...
  • Page 15: Corner Installations - Rear Vent Configuration

    Approximate (varies due to vent installation) NOTE: Most installations use: 6" (152mm) Section for 2 X 6 Walls (51mm X 152mm) 4" (102mm) Section for 2x4 Walls (21mm X 102mm) (Travis # 98900166) 48" Min. 1219mm Travis Industries 4121102 100-01301...
  • Page 16: Corner Installations - Top Vent Configuration

    (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 1/2" (13mm) Clearance 15-1/2" 394mm 48" Min. 1219mm Travis Industries 4121102 100-01301...
  • Page 17: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 4121102 100-01301...
  • Page 18: Gas Line Location

    Installation (for qualified installers only) Gas Line Location 8-1/2" 216mm 14-3/4" 375mm 3" (77mm) 8-1/2" (216mm) 8-1/2" 216mm 14-3/4" 375mm 3" (77mm) 7" (178mm) Travis Industries 4121102 100-01301...
  • Page 19: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Travis Industries 4121102 100-01301...
  • Page 20: Optional Wall Switch Or Thermostat Installation20

    To wire the heater in parallel, follow the directions below: To wire the heater in series, follow the directions below: On / Off Switch On / Off Switch Thermostat (or External Switch) Wires Thermostat (or External Switch) Wires Travis Industries 4121102 100-01301...
  • Page 21: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Travis Industries 4121102 100-01301...
  • Page 22: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) Travis Industries 4121102 100-01301...
  • Page 23: Approved Vent Configurations

    The screw location indicates restrictor position. In this example, the restrictor is set in position # 3. Tighten the screws to secure the restrictor. (closed) #6 (open - stock position) # 1 Back of Firebox Travis Industries 4121102 100-01301...
  • Page 24: Intake Restrictor Adjustment

    Loosen the two screws holding the intake restrictor in place.. Position # 1 (open) Slide the restrictor down to the second position and tighten the screws. Position # 3 (not used) Position # 2 (open) Travis Industries 4121102 100-01301...
  • Page 25: Diffuser Plate Adjustment

    Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). Travis Industries 4121102 100-01301...
  • Page 26: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    Vent with 1 45° Elbow 3 feet (0.915m) • Exhaust Restrictor # 1 (stock) • Intake Restrictor # 1 (stock) • Diffuser Position # 1 (stock) 0 feet • Min. 4" (102mm) Horizontal Section • Max. 24" (610mm) Horizontal Section(s) Travis Industries 4121102 100-01301...
  • Page 27: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4121102 100-01301...
  • Page 28: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4121102 100-01301...
  • Page 29: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4121102 100-01301...
  • Page 30: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4121102 100-01301...
  • Page 31: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material Travis Industries 4121102 100-01301...
  • Page 32: Hearth Requirements

    Raised A hearth is not required Fireplaces when the fireplace is raised above the flooring surface. Fireplace Stand Travis Industries 4121102 100-01301...
  • Page 33: Facing Requirements

    If the fireplace is raised, drywall up to the bottom edge as well. Do not install drywall (or any other combustible) in front of the fireplace. TOP VIEW Framing Nailing Bracket Fireplace Drywall Travis Industries 4121102 100-01301...
  • Page 34: Facing Overview

    Optional facing will butte to edge of faceplate (tile (867mm) (937mm) line) Wilmington Hearthview 35-3/4” 41” May fit over top of tile facing (908mm) (1041mm) Winthrop Bungalow 34” 36-7/8” Optional facing will butte to edge of faceplate (tile (864mm) (937mm) line) Travis Industries 4121102 100-01301...
  • Page 35: Thin Facing Installation (Tile, Marble, Or Other Non-Combustible Under 1" (25Mm) Thick)

    FPX arched faces require the FPX Face 870mm Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details. 7-7/8" (200mm) 1" (25mm) 2-7/8" 37" 2" (51mm) (73mm) 940mm Travis Industries 4121102 100-01301...
  • Page 36: Thin Facing Installation (Tile, Marble, Under 1" (25Mm) Thick) - Side View

    Tile or other facing under 1'' (25mm) thick. Face SIDE OF FIREPLACE Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials. Max. 1'' (25mm) Floor Travis Industries 4121102 100-01301...
  • Page 37: Thick Facing Installation (Stone, Brick, Or Other Non-Combustible Over 1" (25Mm) Thick)

    (or cement board, etc.) Masonry 1" NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with 41" the brackets along the base of the fireplace. 1041mm Travis Industries 4121102 100-01301...
  • Page 38: Thick Facing With Fireplace Xtrordinair (Fpx) Arched Faces

    Masonry is installed 1" (25mm) maximum (98500686). This covers the above the base of the fireplace. upper corners. FRONT VIEW 5" 127mm TOP VIEW Framing 35-3/4" 45-1/2" (1156mm) Radius 908mm Nailing Bracket Fireplace Drywall Face Masonry 1" 41" 1041mm Travis Industries 4121102 100-01301...
  • Page 39: Thick Facing Installation - Side View

    Drywall Raised Fireplace (with no Hearth) Masonry or other non-combustible over 1'' (25mm) thick. SIDE OF FIREPLACE Face (Behind Masonry) The masonry extends 1'' (25mm) above the base of the fireplace. 1'' (25mm) Fireplace Support Floor Travis Industries 4121102 100-01301...
  • Page 40: Mantel Requirements

     A non-combustible SIDE OF FIREPLACE Non-Combustible Mantel header must be used (metal stud). Non-Combustible Facing Travis Industries 4121102 100-01301...
  • Page 41: Installation Example - Build-Out (Dog-House) With Hor. Termination

    1/2'' (13mm) Clearance to Insulation require an insulated enclosure. sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Vapor Barrier Drywall Optional Tile Travis Industries 4121102 100-01301...
  • Page 42: Installation Example - Build-In With Horizontal Termination

    Top View NOTE: 1/2'' (13mm) Clearance to Insulation sides and back of fireplace. NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly. Drywall Optional Tile Travis Industries 4121102 100-01301...
  • Page 43: Steps For Finalizing The Installation

    Holder expose the controls. below the firebox. AA Battery Tray Install the logs (see page 47). Replace the glass. Start the heater. Leak test all gas joints. Travis Industries 4121102 100-01301...
  • Page 44: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. Travis Industries 4121102 100-01301...
  • Page 45: Glass Frame Removal And Installation

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. Travis Industries 4121102 100-01301...
  • Page 46: Glass Frame Removal And Installation (Continued)

    Top of Firebox Glass Frame Anchor Note how the washer on the latch fits behind the flange on the glass frame anchor. Once fully inserted, turn the latch until it is upright. Travis Industries 4121102 100-01301...
  • Page 47: Log Set Installation

    When installed, the ten (10) logs should appear as shown below. The directions on the following pages detail installation of this log set. Back Log Center Log Right Twig Left Log Center Left Twig Left Twig Center Twig Front Left Log Right Log Front Ember Chunk Travis Industries 4121102 100-01301...
  • Page 48: Back Log

    The log straddles the burner and does not cover any burner holes. Right Log The right log has a channel on the bottom that fits over the grate. Place the log in place and slide it to the rear. Travis Industries 4121102 100-01301...
  • Page 49: Front Left Log

    Left Log The left log has a channel on the bottom. Place this channel over the grate. When in place, make sure the log is positioned so it does not block any burner holes. Travis Industries 4121102 100-01301...
  • Page 50: Center Twig

    (make sure it is not over any burner holes). Front Ember Chunk The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below. Travis Industries 4121102 100-01301...
  • Page 51: Left Twig

    Make sure the twig is positioned so it does not cover any burner holes. Travis Industries 4121102...
  • Page 52: Center Log

    Make sure the fork on the front of the log fits over the grate as shown below. Right Twig The right twig has a hole on the bottom that fits over the pin on the right log. Position the twig so it rests on the back log as shown below. Travis Industries 4121102 100-01301...
  • Page 53: Ember Installation

    Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. Travis Industries 4121102 100-01301...
  • Page 54: Lp Conversion Instructions

    Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located. The rear burner air shutter support will need to be removed to access the orifice. Remove the support and place it aside. Travis Industries 4121102 100-01301...
  • Page 55 Orifice Front Burner Orifice 15/16" Look here for the orifice identification Screw each LP orifice until orifice 23.8mm protrudes 15/16" (23.8mm) Front indicating full insertion (use Rear wrench to secure manifold when re-attaching orifice). Travis Industries 4121102 100-01301...
  • Page 56 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. Travis Industries 4121102 100-01301...
  • Page 57: Fireback Installation

    - hold the rear fireback while installing the side fireback. 5/16" Nutdriver Place the side firebacks in place. Secure using the screws and clips removed in step "a". Place the floor firebacks in place. Travis Industries 4121102 100-01301...
  • Page 58: Grill Installation

    (this prevents the it allows the grill to swing bushing. Once in place the grill is grill from accidentally falling off). forward. held in place by gravity. Travis Industries 4121102 100-01301...
  • Page 59: Gs2 Remote Installation

    If you need to replace dead batteries, make sure to turn the appliance off before removing the batteries. NOTE: If the batteries go dead, the system will operate normally as long as household power (120v AC) is present. Travis Industries 4121102 100-01301...
  • Page 60: Base Wiring Diagram

    3.15A FUSE Base Pilot Sensor Flame Integrated Detect Spark Fireplace Control (IFC) Black Black Appliance Ground Comfort Control Valve IPI/CPI Switch Green White ON / OFF Black Comfort Control AA Battery Main Burner Switch Tray Switch Travis Industries 4121102 100-01301...
  • Page 61: Gs2 Remote Wiring Diagram

    2.5 Amp Fuse Appliance Ground 3.15A FUSE Integrated Flame Pilot Sensor Fireplace Detect Spark Control (IFC) System Black Jumper Black Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) Travis Industries 4121102 100-01301...
  • Page 62: Installation

    Optional Equipment (for qualified installers only) Installation 1. Remove the concealment cover from the heater and set aside.  2. Remove the On/Off–Comfort Control–Battery Plate from the control panel (keep the screws).    Travis Industries 4121102 100-01301...
  • Page 63 Optional Equipment (for qualified installers only) 3. Remove the control panel and place face‐down in front of the heater (keep the screws).   4. Disconnect input power.  5. Disconnect the ground wire.  Travis Industries 4121102 100-01301...
  • Page 64 Optional Equipment (for qualified installers only) 6. Pull the base IFC forward to access the wiring (it is held in place with Velcro).  7. Disconnect the comfort control wires and battery backup wires from the battery holder.  Travis Industries 4121102 100-01301...
  • Page 65 Optional Equipment (for qualified installers only) 8. Disconnect the following:   Main harness Power (3 wires) Pilot connections (slide silicone tubing up) On/Off wires 9. Remove and place aside the base IFC (it may be kept for spare parts).  10. Remove and place aside the On/Off‐Comfort Control‐Battery Plate with harness (the batteries and  assembly may be kept for spare parts).  11. Remove and discard the screws (see “a” below) holding the stock regulator in place (see “b”  below).  Remove and discard the stock regulator, spring, and gasket  (see “c” below).    T-20 Torx or Slotted Screwdriver Travis Industries 4121102 100-01301...
  • Page 66 Optional Equipment (for qualified installers only) 12. The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to  follow all of the directions.  Place the stepper motor on the gas control valve (see below) – MAKE  SURE IT IS CORRECTLY ORIENTED.  Secure using the screws included with the motor – tighten to  25 Lb‐inches.  Leak‐test this area after installation to verify proper installation. Route the stepper  motor wire near the IFC location.  Travis Industries 4121102 100-01301...
  • Page 67 (see “e”) to “FAN” lead on the fuse harness (pre-connected to the IFC). This circuit bypasses the rheostat and snap disc (these components included with the blower kit are not used and may be kept for replacement part purposes). 3.15   Travis Industries 4121102 100-01301...
  • Page 68 Attach the accent light power input (see “d”) to “LIGHT” lead on the fuse harness (pre-connected to the IFC). This circuit bypasses the rheostat (this component is not used and may be kept for replacement part purposes). Accent Light (s) 3.15   14. Place the GSR2 IFC near the appliance. Travis Industries 4121102 100-01301...
  • Page 69 (for qualified installers only) 15. Attach the following: (Black) (White) (Green) Pilot connections Power (3 wires – make sure orientation is correct) Comfort Control connection Make sure silicone tubing is pushed down Main Harness Stepper Motor Travis Industries 4121102 100-01301...
  • Page 70 18. Connect the accent light wires to the GSR2 IFC. NOTE: If using a blower, connect the power input to the GSR2 IFC. 19. Connect the battery box power molex connector to the main harness molex connector. Travis Industries 4121102 100-01301...
  • Page 71 25. Attach the battery box to the control panel using the screws removed in step 2. 26. Re-connect the input power input. 27. Restore the fireplace to the correct configuratio (turn power and gas on). See the instructions included with the remote for synchronizing the remote and operating instructions. Travis Industries 4121102 100-01301...
  • Page 72: Index

    Top Vent Configuration with Vertical Termination Installation Options ..........6 ..............30 Installation Overview .......... 7 Top Vent or Rear Vent Configuration ....9 Log Set Installation ........... 47 Vent Requirements .......... 21 LP Conversion Instructions ......54 Travis Industries 4121102 100-01301...

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