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Operating instructions
Washer-disinfector
PG 8592
To avoid the risk of accidents or damage to the
en - GB, AE, AU, NZ
machine, it is essential to read these
instructions before it is installed and used for the
first time.
M.-Nr. 10 608 132

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Summary of Contents for Miele PG 8592

  • Page 1 Operating instructions Washer-disinfector PG 8592 To avoid the risk of accidents or damage to the en - GB, AE, AU, NZ machine, it is essential to read these instructions before it is installed and used for the first time. M.-Nr. 10 608 132...
  • Page 3: Table Of Contents

    Contents Notes about these instructions..................Definition of terms ......................Intended use ........................User profiles........................10 Guide to the machine ...................... 11 Overview..........................11 Control panel ........................12 LEDs in buttons ......................... 13 Warning and Safety instructions..................14 Symbols on the machine....................19 Using the machine......................
  • Page 4 Contents Adding and dispensing chemical agents ..............51 Dispensing systems ......................51 Labelling of the siphons ....................51 DOS modules ........................52 Connecting DOS modules..................... 52 Rinsing agent........................53 Adding rinsing agent ..................... 53 Refill indicator........................ 54 Dispensing rinsing agent ....................54 Neutralising agent ......................
  • Page 5 Contents Report..........................87 Temperature unit........................ 87 Programme settings ......................88 Air cooling ......................... 88 Release programme ......................89 Moving a programme: allocating programme selection buttons........90 Test programme ........................ 91 Filter maintenance ......................91 Cleaning the filters in the wash cabinet ................ 91 Activating and setting the interval .................
  • Page 6 Contents Problem solving guide ....................126 Technical faults and messages ..................126 Dispensing/Dispensing systems ..................127 Insufficient salt/Water softener..................128 Cancel with fault code....................... 129 Process-related faults and messages ................133 Door........................... 135 Unsatisfactory cleaning and corrosion................135 Spray arm monitoring/conductivity/wash pressure............138 Water inlet and drainage ....................
  • Page 7: Notes About These Instructions

    Notes about these instructions Important warnings  Information which is important for safety is highlighted in a thick framed box with a warning symbol. This alerts you to the potential danger of injury to people or damage to property. Read these warning notes carefully and observe the procedural instructions and codes of practice they describe.
  • Page 8: Intended Use

    Intended use This Miele washer-disinfector is a Class IIb medical device (Directive 93/42/EEC). This Miele washer-disinfector can be used to clean, rinse, disinfect and dry reprocessable medical devices in healthcare institutions, such as surgeries, hospitals and outpatient clinics. It is also essential...
  • Page 9 Intended use The cleaning result must ensure that items can be disinfected correctly, that subsequent sterilisation can be carried out and that the items can be used again safely. Medical devices are best processed using the Vario TD programme where applicable. The use of a suitable carrier (mobile unit, module, insert, etc.) is important to ensure the adequate cleaning of the load.
  • Page 10: User Profiles

    User profiles Daily operators For day-to-day use, operators must be instructed on the basic functions and how to load the cleaning machine and must also be trained regularly. They must have knowledge of machine reprocessing of medical devices. Day-to-day work is carried out using the user level and in the Settings ...
  • Page 11: Guide To The Machine

    Guide to the machine Overview Comfort door locking mechanism Filter combination Module slot for a communication module Plinth panel with service flap (Back, top right) On the back: Test point for validation – Second data plate (Top, front right; only visible with lid –...
  • Page 12: Control Panel

    Guide to the machine Control panel  button (on/off) For switching the machine on and off. ,  and  buttons Programme selection buttons. The button assignment can be configured. Programme list button For accessing the list of all additional programmes. Display User interface and programme sequence display.  and  arrow buttons For navigating in the user interface.
  • Page 13: Leds In Buttons

    Guide to the machine LEDs in buttons The buttons on the control panel have LEDs (Light Emitting Diodes). They indicate the status of the machine. Button Status  button The machine is switched on. FLASHES The machine is ready for use. The machine is switched off.
  • Page 14: Warning And Safety Instructions

    It is essential that this standard safety requirement is met. If in any doubt, please have the on-site wiring system tested by a qualified electrician. Miele cannot be held liable for the consequences of an inadequate earthing system...
  • Page 15 Label cleaning machines which have been taken out of operation and secure them against being switched on again without authorisation. The cleaning machine may only be put back into operation once it has been successfully repaired by the Miele Customer Service Department or by an appropriately qualified specialist.
  • Page 16 Warning and Safety instructions  Where there is a risk of toxic or chemical substances occurring in or leaking into the suds solution (e.g. aldehyde in the disinfecting agent), it is essential to regularly check door seals and make sure that the steam condenser is functioning correctly.
  • Page 17 Under certain circumstances, process chemicals may damage the machine. Users are urged to follow the recommendations issued by manufacturers of process chemicals. Contact the Miele Customer Service Department in the event of damage and any suspicion of material incompatibility. ...
  • Page 18 In critical applications where very stringent requirements have to be met, it is strongly recommended that all the relevant factors for the process, such as cleaning agents, water quality, etc., are discussed with Miele.  If the cleaning result is subject to particularly stringent requirements, e.g.
  • Page 19: Symbols On The Machine

    Only Miele accessories should be connected to this machine. They must be suitable for the application they are required for. Consult Miele for details on the type of accessories that can be used.  Only use Miele mobile units, baskets, modules and inserts with this washer-disinfector.
  • Page 20: Using The Machine

    Using the machine Control panel The machine is operated exclusively by the buttons located on the stainless steel surfaces either side of the display. The display is not a touch screen. A light touch on the relevant button is sufficient to operate the functions.
  • Page 21: Switching On

    Press the  button until the button’s LED lights up.  After that, the display shows the following: PG 8592 As soon as the machine is ready for operation, the display changes to show the last selected programme, e.g.: Vario TD Inst 6trays Temperature 55 °C...
  • Page 22: Display Interface

    Using the machine Display interface The machine is controlled by menus. The menus are displayed in a 3- line display on the control panel. The name of the menu (top line) and up to two options are shown. The currently selected option is highlighted, e.g. Settings ...
  • Page 23: Settings In The Menu

    Using the machine Settings in the menu All menu descriptions in these operating instructions are structured as follows: Input procedure The input procedure describes the complete sequence required to reach a particular menu level. The menu options shown must be selected individually using the arrow buttons and then confirmed with ...
  • Page 24: Symbols On The Display

    Using the machine Symbols on the display  Navigation arrows If a menu consists of more than two options, two navigation arrows are shown at the side of the menu options. Settings  Language  Date Use the  and  arrow buttons on the control panel to navigate through the menu.
  • Page 25: Opening And Closing The Door

    Opening and closing the door Electronic door locking The washer-disinfector is equipped with a Comfort door lock. When the door is closed, the Comfort door lock automatically pulls the door into the correct position and ensures that it is correctly sealed. The door is then electronically locked.
  • Page 26: Opening The Door Using The Emergency Release

    Opening and closing the door Opening the door using the emergency release The emergency release may only be used when it is no longer possible to open the door normally, e.g. in the event of a power cut.  If the emergency release is operated during a programme cycle, hot water and cleaning agents can escape.
  • Page 27: Water Softener

    Water softener Water hardness In order to achieve good cleaning results, the machine needs to operate with soft water. Hard water results in the build-up of calcium deposits on the load and in the machine. Mains water with a water hardness of 0.7 mmol/l (4 °dH) must be softened.
  • Page 28: Setting The Water Hardness Level

    Water softener Setting the water hardness level Water hardness can be set between 0 and 12.6 mmol/l (0 - 70 °dH). Open the menu as follows:   button       Further settings Water hardness           Water hardness °dH (0 - 70 °dH ) The bottom line of the display shows the possible input range.
  • Page 29 Water softener Settings °dH °f mmol/l Display °dH °f mmol/l Display   0    0   0   0   65   6.5   1   2   1   67   6.7   2   4   2   68   6.8   3   5   3   70   7.0   4   7   4   72   7.2   5   9   5   74   7.4   6...
  • Page 30: Filling The Salt Reservoir

    Water softener Filling the salt reservoir Use only special, coarse-grained reactivation salt with a granule size of approx. 1 - 4 mm. Do not under any circumstances use other types of salt such as table salt, agricultural or gritting salt. These may contain insoluble additives which can impair the functioning of the water softener.
  • Page 31 Water softener  Never fill the container with water. The container could overflow when filled with salt. Add salt into the container until the funnel is full but still closes  easily. Do not add any more than 2 kg of salt. As the salt container is being filled, displaced water (brine) may run out.
  • Page 32: Add Salt Reminder

    Water softener Add salt reminder If the salt level in the reservoir is low, the following reminder will appear: Refill salt Confirm the message with the OK button and  fill the reservoir as described.  When the message first appears, there may be sufficient salt for a further programme, depending on the water hardness level set.
  • Page 33: Areas Of Application

    Conversion must be carried out by Miele Service and is only available for selected models.  The fitting of connectors for the water supply of mobile units and baskets must be carried out by Miele Service.
  • Page 34: Adjusting The Upper Basket

    Areas of application Adjusting the upper basket Height-adjustable upper baskets can be adjusted between three positions with 2 cm between each position to accommodate items of different heights. To adjust the height, the brackets with rollers on the side of the upper basket and the water connector at the back of the basket have to be moved.
  • Page 35 Areas of application ... Middle position: Move the roller brackets on both sides to the middle position and  secure them firmly. Position the stainless steel plate over the openings in the water  supply pipe so that one of the outer apertures is covered. Secure the stainless steel plate at the top or bottom with 2 screws.
  • Page 36: Wash Pressure Measurement

    Areas of application Wash pressure measurement The wash pressure can be measured on all mobile units and baskets with spray arms, injector manifolds or other wash connections, e.g. during performance tests and validations in accordance with EN ISO 15883. Test point for On mobile units and baskets with spray arms and additional injector measuring wash manifolds or other wash connections, there is a connection on the...
  • Page 37: Preparing The Load

    Special nozzles, irrigation sleeves or adapters may be required for appropriate internal cleaning, depending on the load. These, together with other accessories, are available from Miele.  Protective measures for personal safety must be observed. Wear protective gloves when handling contaminated loads or use appropriate tools, e.g.
  • Page 38 Areas of application - It is advisable to use only instruments made of special application steel which are not susceptible to corrosion. - Only reprocess small items and micro components in special inserts, mesh trays with lids or mesh inserts. - Heat-sensitive items, e.g.
  • Page 39: Recontamination

    Areas of application Carry out a visual check before starting every programme: - Is everything correctly loaded/connected for cleaning? - Was the recommended loading template followed? - Can the lumen / narrow sections of hollow items be accessed by the wash fluid? - Are the spray arms clean and do they rotate freely? - Are the filters clean? Remove any coarse soiling and clean them if necessary.
  • Page 40: Surgical Instruments (Op)

    Areas of application Surgical instruments (OP) The duration between using instruments and reprocessing them should be kept as short as possible, and must not exceed 6 hours. Surgical instruments including those used in minimally invasive surgery should be thermally disinfected. Fully demineralised water should be used for the final rinse whenever possible to ensure no marks are left on the load and to avoid corrosion.
  • Page 41: Operating Theatre Shoes

    Theatre shoes made of heat-sensitive materials and insoles can be chemo-thermally cleaned and disinfected at 60 °C. To do this, a special programme must be installed by the Miele Customer Service Department and a special dispensing module for dispensing chemical disinfecting agents must be retrofitted.
  • Page 42: Ophthalmology

    This way there is no risk of residues from other disciplines being deposited in narrow lumened hollow instruments. Synthetic cover nets, e.g. Miele A2 or A3 cover nets, must not be used in this washer-disinfector.  When reprocessing ophthalmic instruments do not dispense rinsing agent.
  • Page 43 Areas of application Programme Special programmes matched to the mobile injector units are stored selection for reprocessing ophthalmological instruments. Disinfection is carried out thermally. Mobile injector unit The mobile injector unit A 204 is divided into 2 levels; it has a spray A 204 arm and may only be used with the Ophthalmic...
  • Page 44: Anaesthetic Instruments (An)

    Areas of application Anaesthetic instruments (AN) Vario TD AN programme with thermal disinfection is intended for the reprocessing of anaesthetic instruments.  Risk of heat damage. The permissible reprocessing temperature is below 85 °C for some elastomers used in breathing bags and breathing masks. Observe the manufacturer’s information on the permissible reprocessing temperature to prevent the material from aging prematurely.
  • Page 45: Ear, Nose And Throat Instruments (Ent)

    Areas of application Ear, nose and throat instruments (ENT) Vario TD ENT programme with thermal disinfection is intended for the reprocessing of ENT instruments. Please use a special insert such as the E 417/1 for reprocessing ear and nasal speculum. To ensure coverage of all surfaces by the wash liquor please open ...
  • Page 46: Gynaecology (Gyn)

    Areas of application Gynaecology (GYN) Vario TD GYN programme with thermal disinfection is intended for the reprocessing of gynaecological instruments. Please use a special insert, e.g. the E 416 for reprocessing gynaecological speculum. Load the insert as illustrated. Single piece Open and place in between the supports in the insert.
  • Page 47: Baby Bottles

    Areas of application Baby bottles Baby bottles programme with thermal disinfection is intended for reprocessing baby bottles and teats. Baby bottles can be cleaned and disinfected in containers e.g. the E 135 and teats in special inserts e.g. the E 364 for wide necked teats and the E 458 for screw cap teats.
  • Page 48: Chemical Processes And Technology

    This section is intended as a guide. If unforeseen interactions occur during reprocessing or if you have any queries on this subject, please seek advice from Miele. General information Efficacy...
  • Page 49 - Regularly check the flow rate of the dispensing system. - Ensure that the regular cycle of maintenance is observed. - Please contact Miele for advice. Process chemicals can damage elastomers - Follow the process chemical and plastics in the cleaning machine and manufacturer’s instructions and...
  • Page 50 Chemical processes and technology Soiling Efficacy Measures The following substances can lead to heavy - Thoroughly rinse load items in water build-up of foam during washing and beforehand. rinsing: - Select a cleaning programme with at least - Some disinfection agents, detergents, etc. one short pre-wash in cold or hot water.
  • Page 51: Adding And Dispensing Chemical Agents

    Take all protective measures required by the process chemical manufacturer, e.g. wear protective goggles and protective gloves. Contact Miele for information about suitable process chemicals. Dispensing systems The machine is equipped with a number of internal dispensing systems for chemical agents: - Rinsing agent This is dispensed via a storage reservoir ...
  • Page 52: Dos Modules

    Adding and dispensing chemical agents DOS modules If required, up to two additional, external DOS modules for liquid agents can be fitted retrospectively. External dispensing modules are fitted by the Miele Customer Service Department. Internal dispensing systems cannot be retrospectively fitted. Connecting DOS DOS modules are supplied with their own installation instructions.
  • Page 53: Rinsing Agent

    Adding and dispensing chemical agents Rinsing agent Rinsing agent is necessary to ensure water does not cling to and leave marks on items, and to help items dry faster after they have been washed.  Residues of rinsing agent remain on the surface of items after they have dried.
  • Page 54: Refill Indicator

     refill the rinsing agent as described.  Dispensing The dispensing concentration is set by the Miele Customer Service rinsing agent Department. - If there are spots of water left on load items after reprocessing, then the dispensing concentration is set too low.
  • Page 55: Neutralising Agent

    Adding and dispensing chemical agents Neutralising agent Neutralising agent is dispensed via an external dispensing module. Dispensing modules are fitted by the Miele Customer Service Department and can be retrofitted at any time. For certain programmes, neutralising agent is dispensed in the interim rinse phase after washing, to help prevent discolouration and corrosion spots on the instruments (especially around jointed areas).
  • Page 56: Refill Indicator

    If it has run out, the machine will be locked for further use. It will be ready for use again when the supply container has been replaced. Dispensing The dispensing concentration is set by the Miele Customer Service neutralising agent Department. Instrument care products ...
  • Page 57: Chemical Disinfectant

    For this application, the cleaning machine must be provided with a special reprocessing programme and a suitable dispensing module by the Miele Customer Service Department. The dispensing module is connected externally. Refilling chemical Place the chemical agent container (green marking) on the open ...
  • Page 58: Refill Indicator

    If it has run out, the machine will be locked for further use. It will be ready for use again when the supply container has been replaced. Dispensing The dispensing concentration is set by the Miele Customer Service chemical Department. disinfectant...
  • Page 59: Cleaning Agent

    For cleaning specific types of soiling, and for information on the optimum cleaning agents and additives to use for liquid dispensing, please contact the Miele Customer Service Department. Replenishing Liquid cleaning agent is dispensed from an external container, e.g. a liquid cleaning canister.
  • Page 60: Refill Indicator

    If the liquid cleaning agent has run out, the machine will be locked for further use. It will be ready for use again when the supply container has been replaced. Dispensing liquid The dispensing concentration is set by Miele Service. cleaning agent...
  • Page 61: Operation

    Operation Selecting a programme Programme Select a programme using programme selection buttons ,  selection buttons  or . Press the  button and Programme list  use the  and  arrow buttons to highlight a programme and  confirm your selection with OK. Vario TD Inst 6trays Temperature 55 °C Duration...
  • Page 62 Operation Setting the start Select a programme.  time Press the OK button before starting the programme.  Start time Use the arrow buttons  (higher) and  (lower) to set the hours,  and confirm your selection with the OK button. When the OK button is pressed, the display jumps automatically to the next input position.
  • Page 63: Drying

    Press the  button before the programme start.  If Miele Service has set the drying duration so that it can be changed, you can set a new drying duration. Otherwise the pre-set drying duration cannot be changed.
  • Page 64 Operation If drying is If the drying function has been activated, you can choose either to activated deactivate the drying function or to reset the drying duration as described above. Drying Deactivate Set the time Deactivate Drying is deactivated. Set the time (only if the time is set as changeable) You can alter the drying duration with this option.
  • Page 65: Programme Sequence Indicator

    Operation Programme sequence indicator After the programme has started, the programme sequence can be followed on the three-line display. Vario TD Inst 4trays Main wash 1 Time left Top line - Programme name. The following parameters can be checked using the  and  arrow Middle line buttons: Main wash 1...
  • Page 66: Cancelling A Programme

    Operation Cancelling a programme  If a programme is cancelled, the items in the washer-disinfector must be reprocessed again.  Be careful when opening the door. The load could be hot. Danger of scalding, burning, and chemical burns. Programme The programme stops and an error message appears on the display. cancelled due to a Take appropriate steps to resolve the fault, depending on its cause fault...
  • Page 67: System Messages

    Operation System messages After the cleaning machine is switched on or a programme sequence is completed, a series of system messages may be shown on the display. These indicate e.g. low fill levels in the containers or required maintenance. Changing the Several hours before reaching the maximum permitted operation filter hours, you will be prompted to change the air filters.
  • Page 68: Cleaning The Filter Combination And Tubular Filter

    Operation Cleaning the filter The filters in the wash cabinet must be checked daily and cleaned combination and regularly, see “Maintenance/Cleaning the filters in the wash cabinet”. tubular filter The A 800 tubular filter can be used in special injector manifolds on various mobile units and baskets and must be cleaned regularly.
  • Page 69: Wash Pressure And Spray Arm Monitoring

    The result of the spray pressure monitoring is recorded via the process documentation. Spray arm speed can also be monitored, e.g. for prompt detection of blockages due to misloading or foam in the water circulation system. Spray arm monitoring can be activated or deactivated by the Miele Customer Service Department.
  • Page 70: Settings

    Settings  Settings  The structure of the menu is shown below. The menu incorporates all relevant functions to support daily routine tasks. In the structure overview all options which can be permanently selected have boxes  beside them. Factory settings are indicated by a tick .
  • Page 71: Delay Start

    Settings  Delay start This setting must be activated for delay start to be available for use. Open the menu as follows:   button Settings        Delay start           Delay start Delay start is deactivated. Delay start is activated and can be used for all programmes. Select an option using the ...
  • Page 72: Drying

    Settings  Drying The drying function can be preset or deactivated for all programmes with a drying phase (see Programme charts). The additional “Drying” function accelerates the drying process at the end of the programme. When the drying function is activated and the door is closed, the drying system feeds heated and HEPA-filtered air into the wash cabinet for active drying of the load.
  • Page 73 Settings  Automatic door opening If the option was selected, can be activated for all programmes. This opens the door at the end of the programme, allowing any heat remaining in the wash cabinet to dissipate faster. Auto. door opening Programme end The door remains closed at the end of the programme.
  • Page 74: Dos Venting

    Settings  DOS venting The dispensing system for liquid chemical agents can only dispense reliably if the system has been purged of air. The DOS system must only be vented: - if the dispensing system is being used for the first time, - if the liquid cleaning agent container has been replaced, - if the dispensing system has been sucked completely dry.
  • Page 75: Language

    Settings  Language  The language set will be used in the display. Open the menu as follows:   button       Settings  Language            The flag symbol  after the Settings  Language  menu options acts as a guide if a language which you do not understand has already been set.
  • Page 76: Time Of Day

    Settings  Time of day The time of day is required for process documentation, delay start, the machine log book and the display. The date format and the current time of day have to be set. There is no automatic adjustment between summer and winter time (daylight savings).
  • Page 77 Settings  Set the time of To set the format for the time of day: Open the menu as follows:   button       Settings  Time of day                         Time of day Use the arrow buttons  (higher)  (lower) to set the hours and ...
  • Page 78 Settings  Display If necessary, the machine may be placed in standby mode during breaks in operation. - An option to display the time of day must be selected for this purpose. - Additionally, automatic shutdown must be activated and a wait time set in “...
  • Page 79: Volume

    Settings  Volume A buzzer which is integrated into the control panel can give an acoustic signal in the following situations: - When buttons are pressed (keypad tone) - At the end of the programme - System messages (information) Open the menu as follows: ...
  • Page 80: Further Settings

    Further settings Further settings menu incorporates all administrative processes and settings. Further settings menu can only be accessed by using a code. If you do not have the code, contact a user with appropriate access rights or cancel the process using the  button. In the structure overview all options which can be permanently selected have boxes ...
  • Page 81 Further settings Move programme     Vario TD Inst 4trays          Vario TD Inst 6trays                   Vario TD MIS     Test programme         Laboratory         Validation         Filter maintenance             HEPA filter Reset              (         Filter combination Tubular filter Reset            ...
  • Page 82: Code

    Access to the menu is therefore protected by a four digit PIN code.  If a PIN code is lost, a new code must be issued by the Miele Customer Service Department. Further settings...
  • Page 83  When a new PIN code is entered, the old PIN code is overwritten and is permanently deleted. Therefore it cannot be reinstated. If a PIN code is lost, a new code must be issued by the Miele Customer Service Department. Open the menu as follows: ...
  • Page 84: Date

    Further settings Date The date is required e.g. for process documentation. The date format and the current date have to be set. Select the date The selected date format appears in the display and in the process format documentation. Open the menu as follows: ...
  • Page 85 Further settings Set the date The current date will be set in the selected date format. Open the menu as follows:   button       Further settings Date                         Date Use the arrow buttons  (higher) and  (lower) and confirm your ...
  • Page 86: Log Book

    The entire life cycle of the machine, including consumption data for water and chemical agents, as well as operating hours and programme cycles are recorded in the log book. Miele Service can also use the log to calculate a recommendation for service intervals. Open the menu as follows: ...
  • Page 87: Report

    Further settings Report You can choose between two different report formats of process reports for the purpose of archiving. More information on selecting these can be found in “Process documentation”. Temperature unit During a programme the temperature display is refreshed every 2 to 5 seconds depending on the programme stage.
  • Page 88: Programme Settings

    Additional specialist knowledge is required to alter programme settings and this should therefore be undertaken only by experienced users or by the Miele Customer Service Department. More information can be found in “Programme settings”. Air cooling During the drying phase, the hot exhaust air from the wash cabinet is released into the room via the steam condenser.
  • Page 89: Release Programme

    Further settings Release programme It is possible to block access to individual programmes. Blocked programmes are not available for selection, so for example it can be ensured that only validated programmes are used. Open the menu as follows:   button      ...
  • Page 90: Moving A Programme: Allocating Programme Selection Buttons

    Further settings Moving a programme: allocating programme selection buttons You can sort the programme selection list to suit your requirements and therefore also allocate the programme selection buttons ,  and . Open the menu as follows:   button      ...
  • Page 91: Test Programme

    Further settings Test programme Various programmes are available for monitoring cleaning performance in routine testing. See “Maintenance” for more information on these programmes. Filter maintenance HEPA filter The air filter in the drying system must be replaced regularly with a replacement new one.
  • Page 92 Further settings Resetting the The counter for the cleaning interval may be reset only after counter cleaning has been completed. Tubular filter Filter combination Reset Reset Interval Interval Reset The counter is reset. Interval Select an option using the  and  arrow buttons and confirm your ...
  • Page 93: Interface

    With Miele cleaning machines, cleaning processes can be documented. To enable this, these cleaning machines are equipped with a module slot on the back to take a Miele communication module. The communication module is available from Miele. and comes with its own operating instructions.
  • Page 94 Further settings Configuring the  The interface must only be configured by specialists. interface Open the menu as follows:   button Further settings                 Interface Interface Ethernet RS232 Ethernet Configuration of an Ethernet interface RS232 Configuration of a serial RS-232 interface Select the type of interface and confirm your selection with OK.
  • Page 95 Further settings RS-232 Print reports Subsequent selection of cycle reports (see “Process documentation”). Language  Any one of the following languages can be set for the RS-232 interface: German, English (GB), French, Italian, Spanish, Portuguese, Swedish or Russian. Mode Terminal –...
  • Page 96: Water Hardness

    Further settings Water hardness You can use this menu to set the water softener to the water hardness of the mains supply. For more information see “Water softener”. Display: Temperature The wash cabinet temperature can be viewed during a programme. Either the current actual temperature or the required temperature which has been preset for the current wash block is displayed.
  • Page 97: Display Brightness And Contrast

    Further settings Display brightness and contrast You can use this menu to adjust the brightness and contrast of the display. Open the menu as follows:   button Further settings       Display           Display Contrast Brightness Contrast Set the contrast. Brightness Set the brightness.
  • Page 98: Switch Off After

    Further settings Switch off after If the machine has not been used for a specific time period, it can be set to standby or switched off automatically. Ready for When it is ready for use, the machine remains switched on and the operation time is shown on the display.
  • Page 99: Switching Off After Activating

    Use the  (higher) and  (lower) arrow buttons to set the wait time  duration. Press OK to save the setting.  Software version You can use this menu to call up the software versions of individual elements, e.g. when contacting Miele Service. For more information see “Service”.
  • Page 100: Programme Settings

    If the on-site waste water system is insufficient to drain the waste water from the wash chamber within the time allocated, the drainage time can be lengthened by a set amount. Parameters for measuring wash pressure and spray arm monitoring can only be accessed by the Miele Customer Service Department.
  • Page 101: Programme Blocks

    Drying Adequate drying reduces the risk of corrosion caused by residual moisture on the load. Programme block parameters are accessible only to the Miele Customer Service Department, with the exception of the dispensing of rinsing agent and drying parameters.
  • Page 102: Opening The Menu

    Reset programme Reset a programme to factory default settings. Programmes newly installed by Miele Service will be deleted with this option. Reset programme Programmes can be individually reset to factory default.  Programmes stored on a free memory location are irretrievably deleted.
  • Page 103: Altering A Programme

    Vario TD Inst 4trays Accept Pre-wash 1 All wash blocks which are allocated to the programme are listed in the display. The allocation can be adapted as necessary by Miele Service. Accept Select the option and confirm with OK.
  • Page 104: Change Water Quantity

    Programme settings Change water Increasing the water level is advisable if a large amount of water quantity clings to items due to the structure of the wash load or if a heavy build-up of foam might occur due to the type of soiling (e.g. blood) and the chemical agents used.
  • Page 105: Increasing Drainage Time

    Programme settings Increasing If there is still water remaining in the wash cabinet at the end of a drainage time wash block, because e.g. the on-site drainage system is inadequate, the following error message will be displayed to enable water to be drained out of the wash cabinet within the designated time: Check drainage In this case the drainage time can be increased.
  • Page 106: Drying Unit

    Programme settings Drying unit The additional “Drying” function accelerates the drying process at the end of the programme. When the drying function is activated and the door is closed, the drying system feeds heated and HEPA-filtered air into the wash cabinet for active drying of the load.
  • Page 107 (holding time) must be set for each block. time The first block (temperature 1 and drying time 1) is not assigned in all programmes, but if necessary can be set up by the Miele Customer Service Department. Setting    ...
  • Page 108 Programme settings Setting drying    ... time 2 Drying time 2                         Drying time 2 (0 - 120 Min) The holding time is set in 1 minute increments. The possible range is shown in the bottom line of the display. Use the arrow buttons  (higher) and  (lower) to set the holding ...
  • Page 109 Programme settings Fan cooling After drying, cooling of the wash load can be accelerated by the drying system. To do so, the drying system fan runs with the heating switched off, cooling the interior of the wash cabinet.    ... Cooling down with fan          ...
  • Page 110: Process Documentation

    - End of programme - System messages, e.g. salt refill Further data can be incorporated into the report as required. Contact the Miele Customer Service Department for more information on this. Memory Depending on scale, between 10 and max. 20 cycle reports are stored in an internal power failure safe memory within the machine.
  • Page 111 Process documentation Communication module for external archiving A module slot is integrated into the back of the machine for a Miele communication module to permanently archive cycle reports. The module enables the installation of an Ethernet interface for documentation using documentation software or an RS-232 interface for connection to a report printer.
  • Page 112 Process documentation Process documentation using a report printer Process reports are printed via a directly connected report printer and archived on paper. Graphic representations are not included. An XKM RS232 10 Med communication module is required for direct connection. Report formats You can choose from two different report formats for paper archiving: - In long format all recorded data is included.
  • Page 113: Outputting Cycle Reports Retrospectively

    Process documentation Outputting cycle reports retrospectively Internally stored reports can be output retrospectively from the machine. External software If supported, data can be retrieved directly via the documentation software using an existing network connection. It is not necessary to input entries at the machine itself. Report printer The following options are available for printing reports retrospectively.
  • Page 114: Maintenance

    Maintenance Periodic checks The machine should be serviced every 1000 hours of operation, or at least once a year, by the Miele Customer Service Department or a suitably qualified specialist. This maintenance will cover the following: - Electrical safety according to national regulations (VDE 0701/0702...
  • Page 115: Routine Checks

    Maintenance Routine checks Before the start of each working day, the user must carry out a number of routine checks. A checklist is supplied with the machine for this purpose. The following need to be inspected: - All filters in the wash chamber - The spray arms in the machine and in any mobile units, modules and baskets - The wash chamber and the door seal...
  • Page 116 Maintenance Turn the microfine filter in the direction of the arrow and remove it  together with the coarse filter. Press the catches towards each other and pull the coarse filter  upwards to remove it. Remove the fine filter which sits loosely between the coarse filter ...
  • Page 117: Cleaning The Spray Arms

    Also check that the spray arms can turn easily.   Immobile or blocked spray arms must not be used again. In this case, contact the Miele Customer Service Department. Cleaning the The spray arms in the machine as well as in the mobile units and...
  • Page 118  Visible wear on the bearings can adversely affect the long-term functioning of the spray arms. In this case, contact the Miele Customer Service Department. Replace the spray arms after cleaning.  Make sure the spray arms can rotate easily after they have been ...
  • Page 119: Cleaning The Machine

     and the door seal soiling. Seals which are no longer tight or which have suffered damage must be replaced with new ones by the Miele Customer Service Department. Remove any stains from the door sides and hinges.  Regularly clean the groove in the plinth panel under the door with a ...
  • Page 120: Checking Mobile Units, Baskets, Modules And Inserts

    E 478/1 need to be replaced. Maintenance of The machine should be serviced every 1000 hours of operation, or mobile units, at least once a year, by the Miele Customer Service Department or a baskets, modules suitably qualified specialist. and inserts...
  • Page 121: Changing The Hepa Filter

    The air filter for the internal drying unit has a limited lifespan and has to be replaced at regular intervals, e.g. when the following message appears: Fit a new HEPA filter! Replace with an Original Miele HEPA filter classification 13 for optimum performance. Open the service panel in the plinth. ...
  • Page 122 Maintenance Resetting the The maximum permissible number of operating hours is pre-set in the operating hours controls for all filters. After a filter has been changed the operating counter for the hours counter must be reset. HEPA filter Open the menu as follows: ...
  • Page 123: Process Validation

    Maintenance Process validation The standard of cleaning and disinfection in the disinfection programmes must be confirmed by the user as a routine matter. Safety checks and performance validation must be carried out in accordance with the internationally recognised standard EN ISO 15883. In some countries, national regulations, guidelines and recommendations also apply.
  • Page 124 The test programmes interrupt the programme sequence automatically at specified points. The interruption is indicated by an audible signal tone and message on the display. The Miele Customer Service Department can set the duration of the interruption to between 10 seconds and approx. 42 minutes. During this time period, measurements can be made or the door can be opened to obtain a sample.
  • Page 125 Maintenance Activating a test Test programmes are valid for only one programme sequence each programme time. A test programme must be selected again for further tests. Open the menu as follows:   button Further settings       Test programme           Test programme Laboratory The menu is exited without selecting a programme.
  • Page 126: Problem Solving Guide

    The following guide should help you to find the reason for a fault and to correct it. However, please observe the following:  Repairs may only be carried out by the Miele Customer Service Department. Unauthorised repairs can expose the user to considerable risk.
  • Page 127: Dispensing/Dispensing Systems

    Contact Miele Service if there are leaks in the dispensing hose or a fault with the siphon. Highly viscous (thick) process chemicals can affect the dispenser monitoring and lead to inaccurate data. In this instance, please contact the Miele Customer Service Department for advice.
  • Page 128: Insufficient Salt/Water Softener

    Problem solving guide Insufficient salt/Water softener Problem Cause and remedy Refill salt Salt is running low in the water softener. Refill the reactivation salt before starting the next  programme. Machine locking out Insuffi- Salt in the water softener is completely depleted and cient salt reactivation is no longer possible.
  • Page 129: Cancel With Fault Code

    “Connection to the water supply” and “Technical data”. Check the filters in the water supply.  In this instance, please contact the Miele Customer  Service Department for advice. Fault 412–414 A programme was cancelled because the water flow rate is too high.
  • Page 130 Problem solving guide Problem Cause and remedy Fault 426, 526 Wash pressure is too low. – Wash pressure is too low due to a heavy build-up of foam. Spilled rinsing agent may not have been cleaned up after being added. Follow the instructions regarding foam build-up in ...
  • Page 131 Close the door and try to open it again using the   button. If it is still blocked: Contact the Miele Customer Service Department.  Fault 440 The float switch in the base of the machine has not been activated. The switch might be blocked.
  • Page 132 Vent the dispensing systems.  If you identify any leaks in the dispensing hoses or defects on the siphons, contact the Miele Customer Service Department. Fault 542 A programme was cancelled because the water in the wash cabinet is only being pumped away slowly or not at all.
  • Page 133: Process-Related Faults And Messages

    The waterproof system has been activated. One of the water supply hoses might have a leak. Close the stopcocks.  Contact the Miele Customer Service Department.  Fault 555 Too much water has accumulated in the steam condenser. Wash water may have been diverted behind the protective panel of the steam condenser on the back wall of the wash cabinet because of angled load items or injector nozzles.
  • Page 134 Wrong code entered The PIN code entered is not the same as the code saved. Enter the PIN code again.  Report the loss of the PIN code to the Miele Customer  Service Department. Test programme: test object This is not a fault.
  • Page 135: Door

    Slamming the door can result in problems with the Comfort door lock. Open and close the door.  If the same message appears again: Contact the Miele Customer Service Department.  Warning. Cabinet hot! Open When pressing the  button, be aware that the anyway? temperature in the wash cabinet is over 70 °C.
  • Page 136 The rinsing agent container is empty. Refill the container.  The rinsing agent concentration is set too low. Contact the Miele Customer Service Department and  have the dispensing concentration reset. The cleaning result is un- Mobile units, baskets, modules and inserts were not satisfactory.
  • Page 137 Problem solving guide Problem Cause and remedy Items made of glass are The items are not suitable for machine reprocessing. showing signs of corro- Only use items which are declared by their manufacturer  sion. as suitable for machine reprocessing. Neutralisation has not taken place during the programme.
  • Page 138: Spray Arm Monitoring/Conductivity/Wash Pressure

    “Connection to the water supply”). Conductivity level exceeds If the level drops below the measuring range, the max. value conductivity cannot be determined. Contact the Miele Customer Service Department.  Conductivity module requires The conductivity meter must be recalibrated. calibration Contact the Miele Customer Service Department.
  • Page 139: Water Inlet And Drainage

    Problem solving guide Problem Cause and remedy Wash pressure exceeds tol- The wash pressure differs from the reference value. erance Possible causes of fluctuations in the wash pressure include: - Defective water connections, - Open adapters, - Foam build-up. Identify and resolve the cause of this. ...
  • Page 140: Noises

    Change the printer cartridge if necessary.  Network down The communication module has identified a network interruption or cannot establish a connection. Consult your network administrator.  If the problem cannot be resolved: Contact the Miele Customer Service Department. ...
  • Page 141: Problem Solving Guide

    Problem solving guide Cleaning the drain pump and non-return valve If water has not been pumped away at the end of a programme there may be a foreign object in the drain pump or blocking the non-return valve. Take the filter combination out of the wash cabinet (see ...
  • Page 142: Cleaning The Water Intake Filters

    The large-surface filter is available from the Miele Customer Service Department. IMPORTANT UK, Australia and New Zealand For the UK, Australia and New Zealand a non-return check valve is...
  • Page 143: After Sales Service

    After sales service Contacting the Customer Service Department  Repairs may only be carried out by the Miele Customer Service Department or an authorised technician. Unauthorised repairs can expose the user to considerable risk. To avoid unnecessary service visits, check that the fault has not been caused by incorrect operation when a fault message first appears.
  • Page 144: Software Version

    Software version of the frequency converter. LNG ID: XXXXX Language package version. You cannot change any settings in this menu. Software updates and upgrades may only be undertaken by the Miele Customer Service Department. Exit the menu with the OK or  buttons. ...
  • Page 145: Installation

    *INSTALLATION* Installation Installation and levelling Please refer to the installation diagram provided.  In order to reduce the risk of water damage, the area around the machine should be limited to furniture and fittings that are designed for use in commercial environments. The machine must be stable and level.
  • Page 146: Building Under A Continuous Worktop

    *INSTALLATION* Installation Building under a continuous worktop Removing the To build the machine under a continuous worktop the lid must be removed as follows: Unscrew both securing screws from the lid at the back of the  machine. Open the door. ...
  • Page 147: Electromagnetic Compatibility (Emc)

    Screw the machine to the continuous worktop through the holes in  the front trim on the left and right. Please contact the Miele Customer Service Department to secure it at the sides to adjacent cabinetry. Venting the  The gaps between a built-in machine and adjacent cabinetry circulation pump must not be sealed, e.g.
  • Page 148: Electrical Connection

    *INSTALLATION* Electrical connection  All electrical work must be carried out by a suitably qualified electrician in accordance with local and national safety regulations. - The electrical installation must comply with current local and national safety regulations (DIN VDE 0100 in Germany). - The connection to the power supply must be via a suitably rated plug and socket and must comply with national regulations.
  • Page 149: Peak-Load Negotiation

    The machine is suitable for use in an energy management system. For this purpose, it must be technically adapted and the controls reset by the Miele Customer Service Department. Please contact the Miele Customer Service Department for further information. Peak load...
  • Page 150: Plumbing

    - The maximum permissible static water pressure is 1,000 kPa. - If water pressure is not within the specified range, please contact the Miele Customer Service Department for advice. - More information on AD water connection can be found at the end of this section.
  • Page 151: Retrofitting The Large-Surface Filter

    If the water contains a high level of insoluble components, a large- large-surface surface filter can be installed between the stopcock and the water filter inlet hose. The large-surface filter is available from the Miele Customer Service Department. AD water This washer-disinfector is supplied as standard for a pressurised connection for system operating between 30-1,000 kPa (UK: 100-1,000 kPa).
  • Page 152 *INSTALLATION* Plumbing IMPORTANT UK, Australia and New Zealand. This appliance must be installed according to AS/NZS 3500.1 (Australia and New Zealand) or in accordance with WRAS regulations (UK). This appliance has been supplied with a separate backflow prevention device. This machine must be connected to the potable water supply via the non-return valve (check valve) supplied with the machine.
  • Page 153: Connecting The Drain Hose

    *INSTALLATION* Plumbing Connecting the drain hose - A non-return valve is incorporated into the drain system in the machine to prevent drainage water flowing back into the machine via the drain hose. - The machine drainage hose should be connected to a separate drain for the machine only.
  • Page 154: Programme Chart

    Programme chart Programme Pre-wash Programmable programme for special applications; (Free memory) programming by arrangement with the Miele Customer Service Department. Programmable programme for special applications; (Free memory) programming by arrangement with the Miele Customer Service Department. Cleaning and disinfection programme, compliant with Vario TD Inst 4trays EN ISO 15883, for reprocessing instruments in...
  • Page 155 Programme chart Programme sequence Cleaning Interim rinse Final rinse Drying CW70 55 °C 93 °C 110 °C DOS 1 DOS 3 5 Min 1 Min 1 Min 5 Min 35 Min CW70 55 °C 93 °C 110 °C DOS 1 DOS 3 5 Min 1 Min 1 Min 5 Min 43 Min CW70 55 °C 93 °C 110 °C 100 °C DOS 1 DOS 3...
  • Page 156 Programme chart Programme Pre-wash Cleaning and disinfection programme, compliant with OphthaTrays A207 EN ISO 15883, for reprocessing ophthalmological load items. A 207 Programme for injector mobile units (3 levels, 5 Min 2 spray arms) with increased water levels and increased wash pressure. Cleaning and disinfecting programme, compliant with Ophthalmic EN ISO 15883, for processing ophthalmological items.
  • Page 157 Programme chart Programme sequence Cleaning Interim rinse Final rinse Drying 55 °C 93 °C 100 °C DOS 1 DOS 3 15 Min 2 Min 2 Min 2 Min 5 Min 80 Min CW30 CW30 55 °C 93 °C 100 °C DOS 1 DOS 3 5 Min 1 Min 1 Min 1 Min 5 Min 45 Min CW70 65 °C 93 °C 100 °C DOS 1...
  • Page 158 Programme chart Programme Pre-wash For laboratory glassware and utensils. Universal CW70 For removing organic residues and some inorganic residues. For low to medium levels of soiling and normal wash results. Factory default spray arm monitoring only activated for 1 Min the 2 machine spray arms. For cleaning and thermal disinfection at 93 °C with Special 93°C-10' 10 minutes temperature holding time (exposure time).
  • Page 159 Programme chart Programme sequence Cleaning Interim rinse Final rinse Drying 75 °C 65 °C 75 °C 110 °C DOS 1 DOS 3 3 Min 2 Min 1 Min 1 Min 30 Min CW70 93 °C 75 °C 100 °C 95 °C DOS 1 DOS 3 10 Min 1 Min 1 Min 3 Min 20 Min 50 Min 1 Min CW = cold water HW = hot water CWxx = CW proportion in mixed water as percentage (CW70 = 70 % CW + 30 % HW) AD = aqua destillata, fully demineralised water (VE), demineralised water...
  • Page 160: Technical Data

    VDE, EMC radio suppressed  marking MDD guidelines 93/42/EEC, Class IIb Manufacturer address Miele & Cie. KG, Carl-Miele-Straße 29, 33332 Gütersloh, Germany 1,500 * If installation site is above  m, the boiling point of the wash water will be lower. In this case, the disinfecting temperature...
  • Page 161: Caring For The Environment

    Instead, please make use of officially designated collection and disposal points to dispose of and recycle electrical and electronic appliances in your local community, with your dealer, with Miele or with the manufacturer. By law, you are solely responsible for deleting any personal data from the appliance prior to disposal.
  • Page 164 United Kingdom Malaysia Miele Sdn Bhd Miele Co. Ltd., Fairacres, Marcham Road Suite 12-2, Level 12 Abingdon, Oxon, OX14 1TW Menara Sapura Kencana Petroleum Professional Sales, Tel: 0845 365 6608 Solaris Dutamas No. 1, Jalan Dutamas 1 E-mail: professional@miele.co.uk 50480 Kuala Lumpur, Malaysia Internet: www.miele.co.uk/professional...

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