Pilz PSEN cs5.1p Operating Manual
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PSEN cs5.1p
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PSEN sensor technology
Operating Manual-1003418-EN-05

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  • Page 1 PSEN cs5.1p PSEN sensor technology Operating Manual-1003418-EN-05...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
  • Page 3: Table Of Contents

    Operating distances Lateral and vertical offset Wiring Connection to evaluation devices Single connection Series connection Connection to Pilz evaluation devices Teaching in the actuator Installation Use in operating heights higher than 2000 m above sea level Adjustment Operation Normal mode...
  • Page 4 Contents Order reference System Accessories EC declaration of conformity Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 5: Introduction

    PSEN cs5.1p Introduction Validity of documentation This documentation is valid for the product PSEN cs5.1p from Version 2.0. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product. Using the documentation This document is intended for instruction.
  • Page 6: Safety

    If installed in other environments, measures should be taken to comply with the applicable standards and directives for the respective installation site with regard to in- terference. Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 7: Safety Regulations

    Are familiar with the basic regulations concerning health and safety / accident preven- tion, Have read and understood the information provided in the section entitled Safety Have a good knowledge of the generic and specialist standards applicable to the spe- cific application. Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 8: Warranty And Liability

    2 safety inputs for series connection of multiple safety switches 2 safety outputs Safety Device Diagnostics (SDD) – Safety Device Diagnostics can be used to poll sensor information, to perform ac- tions and to read configuration parameters Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 9: Function Description

    If this safety input switches back from low to high, while the other safety input remains high, a feasibility error is displayed and a partial operation lock is triggered: Input LED flashes yellow and Device LED flashes red Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 10: Safety Device Diagnostics

    – Read configuration parameters of the sensors (examples: Number of remaining teach-in processes, serial number of the switch) – Perform actions (example: poll updated actuator name) Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 11: Operating Distances

    Alignment of the actuator Operating distances [1] Actuator aligned to the square marking on the switch Assured operating distance: 8 mm Assured release distance: 20 mm Typical operating distance: 11 mm Typical release distance: 14 mm Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 12 Typical release distance: 8 mm [3] Actuator aligned to the semicircle marking on the switch Assured operating distance: 6 mm Assured release distance: 19 mm Typical operating distance: 9 mm Typical release distance: 11 mm Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 13: Lateral And Vertical Offset

    -8 -4 0 -12 -8 -4 0 Legend [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range [7] Status of LED Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 14 Legend [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range [7] Status of LED [8] Square marking [9] Triangle marking Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 15 [8] Limit of response range, position of gate hinge [9] Status of LED [10] Sensing face of the actuator, labelled with Pilz logo [11] Distance from the front edge of the sensor to the limit of the response range (position if the gate end stop) = 15.9 mm...
  • Page 16 Alignment 3: Actuator aligned to the semicircle marking on the switch 8 4 0 8 4 0 Legend [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 17: Wiring

    Pin assignment, connector and cable 8-pin M8 male connector Connection designation Function Wire colour Input, channel 2 white +24 VUB brown Output, channel1 green Output, channel2 yellow Signal output/diagnostic output grey Input, channel 1 pink Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 18 Wire colour 0 V UB blue Diagnostics input The wire colour also applies for the cable available from Pilz as an accessory. NOTICE The inputs S11 and S21 may only be used for the series connection with Pilz sensors. Operating Manual PSEN cs5.1p...
  • Page 19: Connection To Evaluation Devices

    Connect the signal output Y32 to a consumer, e.g. to the input on a control system, or leave the signal output unconnected. Also note the max. current (see Technical details [ 33]). Single connection Connection diagram, single connection without SDD Actuator Receiver Evaluation device Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 20 PSEN cs5.1p Connection diagram, single connection with SDD 24 V Actuator Safety switch I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 21: Series Connection

    When making series connections using SDD, only use the following passive junctions. – PSEN ix2 F4 code – PSEN ix2 F8 code – PSEN Y junction M8-M12/M12 PIGTAIL – PSEN Y junction M8 SENSOR – PSEN Y junction M8 cable channel Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 22 PSEN cs5.1p Connection diagram, series connection without SDD Actuator Receiver Control system Actuator Receiver Actuator Receiver Evaluation device Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 23 PSEN cs5.1p Connection diagram, series connection with SDD 24 V Safety switch Actuator Safety switch Actuator Safety switch Actuator I1 (FS) I2 (FS) Evaluation device Fieldbus module FS: Failsafe ST: Standard Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 24: Connection To Pilz Evaluation Devices

    PSEN cs5.1p Connection to Pilz evaluation devices The safety switch PSEN cs5.1p can be connected to Pilz evaluation devices, for example. Suitable Pilz evaluation devices are, for example: PNOZelog for safety gate monitoring PNOZpower for safety gate monitoring PNOZsigma for safety gate monitoring...
  • Page 25: Teaching In The Actuator

    Fieldbus module PNOZmulti PSENcode Without SDD With SDD Legend: Input OSSD Input OSSD Signal input Teaching in the actuator Any approved Pilz actuator is detected as soon as it is brought into the response range. Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 26: Installation

    The actuator should be protected from unauthorised removal and from contamination. Close the mounting holes using the seals provided (see diagrams). The use of seals should be regarded as equivalent to using permanent fastenings in accordance with Clause 7.2c of EN ISO 14119. Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 27 PSEN cs5.1p Legend [1] 4 seals for actuators [2] Unused seals [3] 2 seals for actuators [4] 2 seals for switches, 2 seals unused Fig.: Applying the screw cover [4] on the switch Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 28 [4] Offset in mm (distance of the middle of the actuator to the zero line in the grid) [5] Operating distance in mm [6] Response range [7] Connector on the sensor [8] Limit of response range, position of gate hinge Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 29: Use In Operating Heights Higher Than 2000 M Above Sea Level

    7. Align the actuator and tighten the screws. Use in operating heights higher than 2000 m above sea level When using the PSEN cs5.1p note the reduced max. ambient temperature of +60 °C at a height of 2000 m to 4000 m.
  • Page 30: Operation

    [ 33]. Display not Display not Supply voltage is at Ensure the voltage supply definitive definitive the limit of the toler- corresponds to the Tech- ance range yellow nical details [ 33]. Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 31: Dimensions In Mm

    Display not Wrong actuator Use the actuator PSEN definitive cs5.1. green yellow Switch doesn't start Change the switch. yellow yellow Dimensions in mm Safety switch DEVICE SAFETY GATE INPUT 26,4 Actuator Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 32 PSEN cs5.1p Legend: [1] Square marking [2] Triangle marking [3] LEDs [4] Semicircle marking Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 33: Technical Details

    Residual current at outputs 400 µA Voltage drop at OSSDs Conditional rated short circuit current 100 A Lowest operating current 2 mA Utilisation category in accordance with EN 60947-1 DC-12 Times Test pulse duration, safety outputs 150 µs Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 34 Shock stress In accordance with the standard EN 60947-5-2 Acceleration Duration 11 ms Airgap creepage Overvoltage category Pollution degree Rated insulation voltage 75 V Rated impulse withstand voltage 1 kV Protection type Housing IP66, IP67 Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 35 Actuator dimensions Height 18 mm Width 37 mm Depth 13 mm Weight of safety switch 48 g Weight of actuator 10 g Weight 58 g Where standards are undated, the 2015-11 latest editions shall apply. Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 36: Safety Characteristic Data

    2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
  • Page 37 30 m 533 154 PSEN cable M8-8sf M8- Straight, M8, 8-pin, pin Straight, M8, 8-pin, 0.5 m 533 155 sm, 0.5m socket PSEN cable M8-8sf 533 156 M8-8sm, 1m PSEN cable M8-8sf 533 157 M8-8sm, 2m Operating Manual PSEN cs5.1p 1003418-EN-05...
  • Page 38 European Parliament and of the Council. 2006/42/EC on machines 2014/53/EC on radio equipment The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PSEN cs5.1p...
  • Page 39 Back cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia Brazil +61 3 95600621 +45 74436332 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...

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