Pilz PSEN cs5.1n Operating Manual
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Pilz PSEN cs5.1n Operating Manual

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PSEN sensor technology
Operating Manual-1003427-EN-06

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  • Page 1 PSEN cs5.1n PSEN sensor technology Operating Manual-1003427-EN-06...
  • Page 2 Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.

  • Page 3: Table Of Contents

    Lateral and vertical offset......................Wiring ............................Important information........................ Pin assignment, connector and cable..................Connection to evaluation devices ..................Single connection ........................Connection to Pilz evaluation devices ..................Teaching in the actuator ....................... Installation ..........................General ............................. Safety switch..........................Actuator 5.1 ..........................
  • Page 4 Technical details actuator ..................... Classification according to ZVEI, CB24I ................Safety characteristic data ..................... Supplementary data ......................Radio approval.......................... Order reference ........................Safety switch..........................Actuator ............................ Complete systems ........................Accessories ..........................EC declaration of conformity ....................Operating Manual PSEN cs5.1n 1003427-EN-06...

  • Page 5: Introduction

    PSEN cs5.1n Introduction Validity of documentation This documentation is valid for the product PSEN cs5.1n. It is valid until new documentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.

  • Page 6: Safety

    Approved actuators: PSEN cs5.1 PSEN cs5.1 low profile glue PSEN cs5.1 low profile screw Operating Manual PSEN cs5.1n 1003427-EN-06...

  • Page 7: Safety Regulations

    Disposal In safety-related applications, please comply with the mission time T in the safety-related characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSEN cs5.1n 1003427-EN-06...

  • Page 8: For Your Safety

    The guaranteed safe operating distances for the specified selections only apply when the actuator approaches the switch vertically. With the other approach directions, the operat- ing distances may sometimes be considerably larger (particularly when approaching the semicircle). Operating Manual PSEN cs5.1n 1003427-EN-06...

  • Page 9: Function Description

    The safety outputs may have a high or low signal, depending on the position of the actu- ator. State of the outputs: Actuator in the re- Safety output 12 Safety output 22 Signal output Y32 sponse range High High High Block diagram Power Receiver Actuator Operating Manual PSEN cs5.1n 1003427-EN-06...

  • Page 10: Operating Distances

    [6] Actuator PSEN cs5.1 low profile glue or PSEN cs5.1 low profile screw aligned to the semicircle marking on the switch Assured operating distance: 2 mm Assured release distance: 14 mm Typical operating distance: 5 mm Typical release distance: 7 mm Operating Manual PSEN cs5.1n | 10 1003427-EN-06...
  • Page 11 – Measurement over the entire temperature range – Installed on various base materials – Taking into account product tolerances Typical operating distance S and typical release distance S – Measured at room temperature – Installed on plastic Operating Manual PSEN cs5.1n | 11 1003427-EN-06...

  • Page 12: Lateral And Vertical Offset

    Legend [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range [7] Status of LED Operating Manual PSEN cs5.1n | 12 1003427-EN-06...
  • Page 13 [8] Limit of response range, position of gate hinge [9] Status of LED [10] Sensing face of the actuator, labelled with Pilz logo [11] Distance from the front edge of the safety switch to the limit of the response range (position of the gate end stop) = 15.9 mm...
  • Page 14 Vertical offset when aligning to the triangle or square marking Alignment 1/2: Actuator PSEN cs5.1 aligned to the triangle or square marking on the switch 12 16 8 4 0 8 4 0 12 16 Operating Manual PSEN cs5.1n | 14 1003427-EN-06...
  • Page 15 [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range [7] Status of LED [8] Square marking [9] Triangle marking Operating Manual PSEN cs5.1n | 15 1003427-EN-06...
  • Page 16 PSEN cs5.1n Vertical offset when aligning to the semicircle marking Alignment 3: Actuator PSEN cs5.1 aligned to the semicircle marking on the switch 8 4 0 8 4 0 Operating Manual PSEN cs5.1n | 16 1003427-EN-06...
  • Page 17 Legend [1] Hysteresis [2] Typical operating distance S [3] Typical release distance S [4] Offset in mm [5] Operating distance in mm [6] Response range Operating Manual PSEN cs5.1n | 17 1003427-EN-06...

  • Page 18: Wiring

    Output, channel2 black Signal output grey The wire colour also applies for the cable available from Pilz as an accessory. Connection to evaluation devices Make sure that the selected evaluation device has the following properties: 2-channel with feasibility monitoring OSSD signals are evaluated Operating Manual PSEN cs5.1n...

  • Page 19: Single Connection

    Safety switch Evaluation device Connection to Pilz evaluation devices The safety switch PSEN cs5.1n can be connected to Pilz evaluation devices, for example. Suitable Pilz evaluation devices are, for example: PNOZelog for safety gate monitoring PNOZpower for safety gate monitoring...

  • Page 20: Teaching In The Actuator

    PNOZ s3 PSENcode PNOZ s3 PNOZmulti PNOZmulti PSENcode 5 Y32 Teaching in the actuator Any approved Pilz actuator (see Intended use) is detected as soon as it is brought into the response range. Operating Manual PSEN cs5.1n | 20 1003427-EN-06...

  • Page 21: Installation

    Make sure that the bend protection is not damaged. Such damage can cause the whole product to fail. For simpler installation, the mounting brackets (see Order reference for Accessories [ 39]) can be used. Operating Manual PSEN cs5.1n | 21 1003427-EN-06...
  • Page 22 [8] Limit of response range, position of gate hinge [9] Status of LED [10] Sensing face of the actuator, labelled with Pilz logo [11] Distance from the front edge of the safety switch to the limit of the response range (position of the gate end stop) = 15.9 mm...

  • Page 23: Safety Switch

    After a cure time of 24 hours, 90 % of the final adhesive force are achieved. The harden- ing must take place at min. 20 °C. With lower temperatures the cure time is clearly exten- ded. No continuous force must affect the actuator. Operating Manual PSEN cs5.1n | 23 1003427-EN-06...
  • Page 24 After this time, an adhesive force of approx. 50 % is achieved. The full adhesive force is achieved after 72 hours at an ambient temperature of at least 20 °C. 7. Check the adhesive force of the glue after 10 minutes. The actuator must no move when pressed sideways. Operating Manual PSEN cs5.1n | 24 1003427-EN-06...
  • Page 25 After this time, an adhesive force of approx. 50 % is achieved. The full adhesive force is achieved after 72 hours at an ambient temperature of at least 20 °C. 7. Check the adhesive force of the glue after 10 minutes. The actuator must no move when pressed sideways. Operating Manual PSEN cs5.1n | 25 1003427-EN-06...

  • Page 26: Align Safety Switch And Actuator

    [1] 4 seals for actuators [2] Unused seals [3] 2 seals for actuators [4] 2 seals for switches, 2 seals unused [1] [3] Fig.: Applying the screw covers [1] and [3] on the actuator Operating Manual PSEN cs5.1n | 26 1003427-EN-06...

  • Page 27: Use In Operating Heights Higher Than 2000 M Above Sea Level

    3. Use the seals to close the mounting holes on the sensing face of the safety switch (see diagram, [4]). Use in operating heights higher than 2000 m above sea level When using the PSEN cs5.1n note the reduced max. ambient temperature of +60 °C at a height of 2000 m to 4000 m. Adjustment...

  • Page 28: Operation

    [ 30]. Display not Display not Supply voltage is at Ensure the voltage supply definitive definitive the limit of the toler- corresponds to the Tech- ance range Yellow nical details [ 30]. Operating Manual PSEN cs5.1n | 28 1003427-EN-06...

  • Page 29: Dimensions In Mm

    Display not Wrong actuator Use the actuator that has definitive been taught-in. Green Yellow Switch doesn't start Change the switch. Yellow Yellow Dimensions in mm Safety switch DEVICE SAFETY GATE INPUT 26,4 Actuator Operating Manual PSEN cs5.1n | 29 1003427-EN-06...

  • Page 30: Technical Details Safety Switch

    Lus Listed Sensor's mode of operation Transponder Coding level in accordance with EN ISO 14119 Design in accordance with EN ISO 14119 Classification in accordance with EN 60947-5-3 PDDB Pilz coding type Coded Operating Manual PSEN cs5.1n | 30 1003427-EN-06...
  • Page 31 50 ms Delay-on de-energisation Actuator typ. 30 ms Actuator max. 40 ms Risk time in accordance with EN 60947-5-3 150 ms Supply interruption before de-energisation 20 ms Simultaneity, channel 1 and 2 max. ∞ Operating Manual PSEN cs5.1n | 31 1003427-EN-06...
  • Page 32 PSEN cs5.1 low profile glue Repetition accuracy switching distances Change of operating distance with temperature changes +-0,02mm/°C Actuator 3 Type PSEN cs5.1 low profile screw Repetition accuracy switching distances Change of operating distance with temperature changes +-0,02mm/°C Operating Manual PSEN cs5.1n | 32 1003427-EN-06...
  • Page 33 Actuator 1 Type PSEN cs5.1 Assured operating distance Sao 3 mm Assured release distance Sar 16 mm Typical operating distance So 6 mm Typical release distance Sr 8 mm Typical hysteresis 2 mm Operating Manual PSEN cs5.1n | 33 1003427-EN-06...

  • Page 34: Technical Details Actuator

    Certifications CE, EAC (Eurasian), ECOLAB, TÜV, cULus Listed Sensor's mode of operation Transponder Coding level in accordance with EN ISO 14119 Pilz coding type Coded Transponder Frequency band 122 kHz - 128 kHz Operating Manual PSEN cs5.1n | 34 1003427-EN-06...
  • Page 35 Sensor's mode of operation Transponder Transponder Coding level in accordance with EN ISO 14119 Pilz coding type Coded Coded Transponder 542087 542088 Frequency band 122 kHz - 128 kHz 122 kHz - 128 kHz Operating Manual PSEN cs5.1n | 35 1003427-EN-06...
  • Page 36 IP67 IP67 Mechanical data 542087 542088 Material Max. torque setting for fixing screws – 0,1 Nm Dimensions Height 3,8 mm 3,8 mm Width 18 mm 18 mm Depth 18 mm 18 mm Weight Operating Manual PSEN cs5.1n | 36 1003427-EN-06...

  • Page 37: Classification According To Zvei, Cb24I

    EN 61508-6 and IEC 61511 and as the proof test interval and mission time in accordance with EN 62061. All the units used within a safety function must be considered when calculating the safety characteristic data. Operating Manual PSEN cs5.1n | 37 1003427-EN-06...

  • Page 38: Supplementary Data

    2) this product must accept any interference received, including interference that may cause undesired operation. Changes or modifications made to this product not expressly approved by Pilz may void the FCC authorization to operate this equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.

  • Page 39: Complete Systems

    10 m 630 312 20 m 630 298 30 m 630 297 PSEN cable M12-5af Angled, M12, 5-pin, socket Open cable 630 347 630 348 10 m 630 349 30 m 630 350 Operating Manual PSEN cs5.1n | 39 1003427-EN-06...

  • Page 40: Ec Declaration Of Conformity

    European Parliament and of the Council. 2006/42/EC on machines 2014/53/EC on radio equipment The complete EC Declaration of Conformity is available on the Internet at www.pilz.com/ downloads. Representative: Norbert Fröhlich, Pilz GmbH & Co. KG, Felix-Wankel-Str. 2, 73760 Ost- fildern, Germany Operating Manual PSEN cs5.1n...
  • Page 41 We are represented internationally. Please refer to our homepage www.pilz.com for further details or contact our headquarters. Headquarters: Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany Telephone: +49 711 3409-0, Telefax: +49 711 3409-133, E-Mail: info@pilz.com, Internet: www.pilz.com...

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