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(5) Extreme care shall be taken not to overfill the refrigeration system.
Prior to recharging the system it shall be pressure tested with OFN. The system shall be leak tested
on completion of charging but prior to commissioning. A follow up leak test shall be carried out prior to
leaving the site.
■ Decommissioning
Before carrying out this procedure, it is essential that the technician is completely familiar with the
equipment and all its detail. It is recommended good practice that all refrigerants are recovered safely.
Prior to the task being carried out, an oil and refrigerant sample shall be taken in case analysis is required
prior to re-use of reclaimed refrigerant. It is essential that electrical power is available before the task is
commenced.
(1) Become familiar with the equipment and its operation.
(2) Isolate system electrically.
(3) Before attempting the procedure ensure that:
1) Mechanical handling equipment is available, if required, for handling refrigerant cylinders;
2) All personal protective equipment is available and being used correctly;
3) The recovery process is supervised at all times by a competent person;
4) Recovery equipment and cylinders conform to the appropriate standards.
(4) Pump down refrigerant system, if possible.
(5) If a vacuum is not possible, make a manifold so that refrigerant can be removed from various parts
of the system.
(6) Make sure that cylinder is situated on the scales before recovery takes place.
(7) Start the recovery machine and operate in accordance with manufacturer's instructions.
(8) Do not overfill cylinders (with no more than 80 % volume liquid charge).
(9) Do not exceed the maximum working pressure of the cylinder, even temporarily.
(10) When the cylinders have been filled correctly and the process completed, make sure that the
cylinders and the equipment are removed from site promptly and all isolation valves on the
equipment are closed off.
(11) Recovered refrigerant shall not be charged into another refrigeration system unless it has been
cleaned and checked.
■ Labelling
Equipment shall be labelled stating that it has been de-commissioned and emptied of refrigerant. The
label shall be dated and signed. Ensure that there are labels on the equipment stating the equipment
contains flammable refrigerant.
■ Recovery
When removing refrigerant from a system, either for servicing or decommissioning, it is recommended
good practice that all refrigerants are removed safely.
When transferring refrigerant into cylinders, ensure that only appropriate refrigerant recovery cylinders
are employed. Ensure that the correct number of cylinders for holding the total system charge is available.
All cylinders to be used are designated for the recovered refrigerant and labelled for that refrigerant (i.e.
special cylinders for the recovery of refrigerant). Cylinders shall be complete with pressure relief valve and
associated shut-off valves in good working order. Empty recovery cylinders are evacuated and, if possible,
cooled before recovery occurs.
A Series Inverter Modular Air-cooled Chiller (Heat Pump)
42
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