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YASKAWA CIMR-AC4A0103TAA Quick Start Manual

YASKAWA CIMR-AC4A0103TAA Quick Start Manual

Ac drive a1000

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YASKAWA AC Drive A1000
IP54 Wall Mount
Quick Start Guide
Type: CIMR-AC4A
TAA
Models: 400 V Class: 18.5 to 90 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP C710616 96A

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Summary of Contents for YASKAWA CIMR-AC4A0103TAA

  • Page 1 YASKAWA AC Drive A1000 IP54 Wall Mount Quick Start Guide Type: CIMR-AC4A Models: 400 V Class: 18.5 to 90 kW To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
  • Page 2 YASKAWA. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because YASKAWA is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
  • Page 3: Table Of Contents

    8 SAFE DISABLE INPUT FUNCTION ........35 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 4: Safety Instructions And General Warnings

    Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
  • Page 5 Do not attempt to modify or alter the drive in any way not explained in this manual. YASKAWA is not responsible for the damage caused by modification of the product made by the user. Failure to comply could result in death or serious injury from operation of damaged equipment.
  • Page 6 Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power. EN 6 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 7 Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 7...
  • Page 8 Failure to comply could result in damage to the drive and will void warranty. YASKAWA is not responsible for modification of the product made by the user. This product must not be modified. Check all the wiring to ensure that all connections are correct after installing the drive and connecting other devices.
  • Page 9: Mechanical Installation

    Always install the drive in an upright position. Leave space around the unit for proper cooling as shown in the figure below. 30mm 30mm 100mm 100mm YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 9...
  • Page 10 71 / 74 553.5 65.5 4A0139 81 / 83.5 4A0165 82 / 84.5 <1> Weight is displayed without main switch / with main switch EN 10 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 11 Note: Main circuit wires should be multi-conductor shielded line with a continuous maximum allowable temperature of over 70C (such as ÖLFLEX® CLASSIC 110/115CY and UNITRONIC® LiYCY (TP) by Lapp Kabel). YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 11...
  • Page 12 Body (Motor cable) 10065038 EMSKV-SET 50 Body (Power supply) 10066531 ESKV-SET 63 Body (Motor cable) 10065039 EMSKV-SET 63 <1> Cable gland and locknut as set EN 12 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 13: Electrical Installation

    Internal Cooling Fan on page 18 for details. <3> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 13...
  • Page 14 Wire Type Wire size (mm Ferrule Length (mm) Solid 0.2 to 1.5 Flexible 0.2 to 1.0 Flexible with ferrule (recommended) 0.25 to 0.5 EN 14 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 15 For details, refer to the Technical Manual.Use this procedure for removing the wire link between HC, H1 and H2 when the Safe Disable function is utilized. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 15...
  • Page 16 Power Supply Terminal A3 Analog/PTC Input Selection Analog Input PTC Input Terminal FM/AM Signal Selection FM/AM: Voltage Output FM: Current Output AM: Voltage Output EN 16 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 17 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Multi-function digital output (Speed agree 1) Minimum load: 5 Vdc, 10 mA YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 17...
  • Page 18 24 Vdc External 24 Vdc Black wire Black wire Sourcing Mode (PNP) Red wire 24 Vdc 24 Vdc External Red wire 24 Vdc EN 18 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 19: Keypad Operation

    Flashing: ALM LED Light • When an alarm occurs. • When oPE is detected. • When a fault or error occurs during Auto-Tuning. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 19...
  • Page 20 <5> The Frequency Reference appears after the initial display which shows the product name. <6> The information that appears on the display will vary depending on the drive. EN 20 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 21: Start Up

    A1-02 = 3 speed, fast torque response, or precise torque control. Control <1> • A speed feedback signal from the motor is required. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 21...
  • Page 22 Line Resistance Assumes Auto-Tuning has already been performed. • Should not be used for any vector control modes unless the motor cable has changed. EN 22 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 23 Serial Communications using the RS422/485 port Option Card Communications option card Pulse input Set the frequency reference at terminal RP using a pulse train signal. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 23...
  • Page 24 Use the H4- parameters to set up the output value of the analog monitor outputs and to adjust the output signal levels. When changing signal levels in parameter H4-07/08, make sure jumper S5 is set accordingly. EN 24 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 25 After taking the steps listed above, the drive should be ready to run the application and perform the basic functions. For special setups like PID control etc. refer to the Technical Manual. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 25...
  • Page 26: Parameter Table

    Setting units are determined by parameter d1-16 b2-04 Braking Time Sets DC Injection Braking time at stop. 1 to 16 o1-03. at Stop EN 26 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 27 Setting H1-03 = 24 (Default) must not be Constant filtering. H1-08 S8 Function changed. Fan monitoring function. Selection Note: Major functions are listed at the end of the table. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 27...
  • Page 28 Select the pulse train monitor output Pulse Train function (value of the - part of H6-06 Monitor U-). Selection Example: To select U5-01, set 501. EN 28 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 29 Current Fault motor capacity that was entered will appear. U2-02 Previous Fault U2-03 Frequency Reference at Previous Fault U2-04 Output Frequency at Previous Fault YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 29...
  • Page 30 During Run (ON: run command is ON or voltage is being output) Zero Speed Speed Agree 1 Drive Ready Fault Through mode Minor fault (Alarm) (ON: Alarm displayed) EN 30 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 31: Troubleshooting

    ISO13849-1, Category 3 PLd, and IEC61508, SIL2 or for disabling the drive, the terminals HC, H1, H2 must be linked. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 31...
  • Page 32 • Cycle power to the drive. Check if the fault reoccurs. Fault  The charge circuit for the DC bus is broken. • Replace the drive if the fault reoccurs. EN 32 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 33 • Calculated values out of range. Rated Slip Error • Wrong data input. Er-08 • Auto tuning exceeded the given time frame. • Calculated values out of range. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 33...
  • Page 34 • Double check the data that was entered for the Auto-Tuning End7 • Auto-Tuning results were less than 5% of the motor rated process. current. EN 34 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 35: Safe Disable Input Function

    A single photo coupler output is available to monitor the status of the Safe Disable terminals. Refer to Control Circuit Terminal Functions on page 17 for signal specifications when using this output. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 35...
  • Page 36 Input 1, H1-HC Input 2, H2-HC DM+ - DM- Safely disabled, “Safe Hbb (flashes) Torque Off” Safely disabled, “Safe HbbF (flashes) Torque Off” EN 36 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 37 This display should not appear under normal conditions if the Safe Disable circuit is utilized properly. Refer to General Fault and Alarms on page 31 to resolve possible errors. YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide EN 37...
  • Page 38 8 Safe Disable Input Function EN 38 YASKAWA Europe TOEP C710606 96A - AC Drive A1000 IP54 Wallmount - Quick Start Guide...
  • Page 39 The revision dates and the numbers of the revised manuals appear on the bottom of the back cover. MANUAL NO. TOEP C710616 96A Published in Japan May 2012 12-05 1 Revision number Date of Date of original publication publication Date of Rev. No. Section Revised Content Publication  May 2012 First edition YASKAWA Europe EN 39...
  • Page 40 E-mail: info@yaskawa.eu.com Internet: http://www.yaskawa.eu.com U.S.A. YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or +1 847 887 7000 Fax: +1 847 887 7310 Internet: http://www.yaskawa.com JAPAN YASKAWA ELECTRIC CORPORATION New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo, 105-6891, Japan...