PLAYSTAR FACTORY Trainer PS 73121 Safety Manual & Building Instructions

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Page 1 Safety Guide & Building Instructions PS 73121 PS 73122 PS 73123 PS 73124 1-888-752-9782 We’re Here To Help! Call Toll Free Customer Service: Monday - Friday, 8:00 to 5:00 C.S.T. A.M. P.M.
Page 2 • Thoroughly read all safety instructions before Testing and Materials (ASTM) Home Playground beginning. Safety Standard. In order for PlayStar to comply with the ASTM Standard, we cannot recommend • Children must remain clear of construction site until anyone above these limits.
Page 3 SAFETY INSTALLATION: seat or single planned activity should The chains or ropes provided are the be allowed on this set at one time, with maximum length designed for the swinging 1. Follow the instructions provided, do not a maximum weight of 105 pounds for element(s).
Page 4 TOOLS REQUIRED Socket Wrench Drill Hack Saw ⁷⁄₁₆", ¹⁄₂" & ⁹⁄₁₆" Socket Saw Horses Metal File (Optional) ¹⁄₂" & ⁹⁄₁₆" Wrench or Adjust. Wrench Square Pencil Ladder Phillips Screwdriver Tape Tape Measure Hammer Safety Glasses ¹⁄₈", ¹⁄₄" & ³⁄₈" Drill Bit PURCHASE SEPARATELY Exterior Paint Chalk...
Page 5 CONTENTS – Gold Design Option Contents: Tower - With: Play Handles Sand Box Seat Front View Roof Assembly - (6 Boards Each Side) Panel Assembly Laminated Legs Swing Beam (8' Right) Rock Wall 5ft (4 Rocks) 2" X 4" X 60" board Tube Slide w/Pre-assembled base Climbing Steps Assembly Decorative Kit Box - Includes:...
Page 6 ROOF ASSEMBLY - GOLD It is easier to install the Cupola, Dormer,and Flag now. STOP Follow the instructions on pages 33-37. STOP STEP 1 Items for Position roof assembly so both sides of roof overhang 2" x 4" boards equally. Secure top corners with two #8 x 2¹⁄₂"...
Page 7 STEP 2 Rotate tower 180º as shown. Verify the unattached side of the Items for roof overhangs the 2" x 4" boards equally. Secure the other two (2) ³|₈" x 5" hex bolts corners with #8 x 2¹⁄₂" deck screws, ³|₈" x 5" hex bolt, ³|₈" washers (4) ³|₈"...
Page 8 STEP 4 Attach corner brackets. Items for Position brackets 48¹⁄₂" up from bottom of tower with the long side of the (1) Rock Wall brackets against the 2" x 4" x 112" boards and the short side flush with the (2) Corner Brackets inside edges as shown.
Page 9 CONTENTS – Silver Design Option Contents: Tower - With: Play Handles Sand Box Seat Roof Assembly - Front View (6 Boards Each Side) Laminated Legs Swing Beam (8' Right) Rock Wall 4ft (4 Rocks) 2" X 4" X 81" Board 2"...
Page 10 ROOF ASSEMBLY - SILVER It is easier to install the Cupola, Dormer,and Flag now. STOP Follow the instructions on pages 33-37. STOP STEP 1 Items for Position roof assembly so both sides of roof overhang 2" x 4" boards equally. Secure top corners with (1) Roof Assembly two #8 x 2¹⁄₂"...
Page 11 STEP 2 Items for Rotate tower 180º as shown. Verify the unattached side of the roof overhangs the 2" x 4" boards equally. Secure the other two cor- (2) ³|₈" x 5" hex bolts ners with #8 x 2¹⁄₂" deck screws, ³|₈" x 5" hex bolt, ³|₈" washers and (4) ³|₈"...
Page 12 Attach corner brackets. STEP 4 Items for Position brackets 39" up from bottom of tower with the long side of the brack- (1) Rock Wall ets against the 2" x 4" x 100" boards and the short side flush with the inside (2) Corner Brackets edges as shown.
Page 13 CONTENTS – Bronze Design Option Contents: Tower - With: Play Handles Sand Box Seat Vertical Climber Front View Roof Assembly - (4 Boards Each Side) Laminated Legs Swing Beam (8' Right) Rock Wall 4ft (4 Rocks) 2" X 4" X 81" Board 2"...
Page 14 ROOF ASSEMBLY - BRONZE STOP It is easier to install the Cupola, Dormer,and Flag now. Follow the instructions on pages 33-37. STOP Position roof assembly so both sides of roof overhang STEP 1 Items for 2" x 4" boards equally. Secure top corners with two (1) Roof Assembly #8 x 2¹⁄₂"...
Page 15 STEP 2 Items for Rotate tower 180º as shown. Verify the unattached side of the roof overhangs the 2" x 4" boards equally. Secure the other two corners (2) ³|₈" x 5" hex bolts with #8 x 2¹⁄₂" deck screws, ³|₈" x 5" hex bolt, ³|₈" washers and (4) ³|₈"...
Page 16 Attach corner brackets. STEP 4 Items for Position brackets 39" up from bottom of tower with the long side of the (1) Rock Wall brackets against the 2" x 4" x 100" boards and the short side flush with the (2) Corner Brackets inside edges as shown.
Page 17 CONTENTS – Starter Design Option Contents: Front View Tower - With: Play Handles Vertical Climber Roof Assembly - (4 Boards Each Side) Laminated Legs Swing Beam (8' Right) Rock Wall 4ft (4 Rocks) 2" X 4" X 81" Board 2" X 4" X 60" board Scoop Slide Back View Component Box - Includes:...
Page 18 ROOF ASSEMBLY - STARTER Position roof assembly so both sides of roof overhang STEP 1 Items for 2" x 4" boards equally. Secure top corners with two (1) Roof Assembly #8 x 2¹⁄₂" deck screws, ³|₈" x 5" hex bolt, ³|₈" washers (2) ³|₈"...
Page 19 STEP 2 Items for Rotate tower 180º as shown. Verify the unattached side of the roof overhangs the 2" x 4" boards equally. Secure the other two (2) ³|₈" x 5" hex bolts corners with #8 x 2¹⁄₂" deck screws, ³|₈" x 5" hex bolt, ³|₈" washers (4) ³|₈"...
Page 20 Attach corner brackets. STEP 4 Items for Position brackets 39" up from bottom of tower with the long side of the (1) Rock Wall brackets against the 2" x 4" x 100" boards and the short side flush with the (2) Corner Brackets inside edges as shown.
Page 21 This page left blank intentionally.
Page 22 Drill this hole TAPE HERE TO ROOF...
Page 23 Dormer Template (cut out) used in Step 1 on Page 33. Drill this hole TAPE HERE TO ROOF...
Page 24 This page left blank intentionally.
Page 25 SWING BEAM ASSEMBLY Items for STEP 1: (2) Laminated Legs (1) 2" x 4" x 60" board (4) #8 x 2¹⁄₂" deck screws Position assembly as shown. Align the posts so that the outermost points measure 92³⁄₄" as shown. Attach 2" x 4" x 60" board at dimen- Edges Touching sion shown.
Page 26 Items for STEP 2: (2) corner brackets (8) #8 x 1¹|₄" screws (2) ³|₈" x 3¹|₂" hex bolts (2) ³|₈" x 2" hex bolts (8) ³|₈" washers (4) ³|₈" lock nuts Attach corner brackets. To complete the A-Frame Assembly, flip over as shown and position brackets so that the short side is against the 2"...
Page 27 Items for STEP 3: (1) Swing Beam Fig. 1 (1) A-frame Assembly (1) Sturdy-Frame Brace (5) ³|₈" x 3¹|₂" hex bolts (10) ³|₈" washers (5) ³|₈" lock nuts Lay swing beam on saw horses as shown. (Fig. 1) Position the A-frame assembly so that the top post is above the top bracket and the bottom post is below the bot- tom bracket.
Page 28 Step 3 Cont.: Make sure brace is square to beam. Using the brace as a template, drill a ³⁄₈" hole completely through beam. (Fig. 3) Secure the Sturdy-Frame Brace to the beam with a ³⁄₈" x 3½" hex bolt, ³|₈" washer and ³|₈" lock nut. Drill Fig.
Page 29 Items for STEP 5: Position the laminated leg on the single bracket so that the holes of the bracket line up with the holes in the single post as shown. (1) Laminated leg (2) ³|₈" x 3¹|₂" hex bolts Secure with ³|₈" x 3¹|₂" hex bolts, ³|₈" washers and ³|₈" lock nuts as shown. (4) ³|₈"...
Page 30 Items for STEP 6: Attach 2" x 4" x 81" board to swing beam post. Secure using #8 x 2¹|₂" deck screws. (2) corner brackets Position brackets so that the short sides are against the 2" x 4" x 81" board. (2) #8 x 2¹|₂"...
Page 31 ANCHORING At locations shown screw Playset Anchors into ground by hand (a long screwdriver will help). Use the anchor as a drill guide and drill a ¹⁄₄" hole 1" deep into the board. Attach with ³|₈" x 1¹⁄₂" lag screw and ³|₈" washer. Note: If soil conditions permit anchors to be pulled out easily, such as in sandy soil conditions, cementing is required.
Page 32 Silver Option (6) Anchors (6) ³⁄₈ x 1¹⁄₂ Lag Screw " " (6) ³⁄₈ Washers " (on corner of tower) Bronze & Starter Option (5) Anchors (5) ³⁄₈ x 1¹⁄₂ Lag Screw " " (5) ³⁄₈ Washers " Bronze Design Option Shown...
Page 33 DORMER ATTACHMENT STEP 1 Items for (1) Dormer Template (Pg. 22-23) (4) #8 x 2½" deck screws Set Accent Dormer at the desired location on the roof, making sure it is level. Mark edges with a pencil as shown. Fig. 1 Remove dormer.
Page 34 CUPOLA ATTACHMENT STEP 1 Set cupola at the desired location. Mark all six edges as shown. Fig. 1 Items for (1) Cupola Template (Pg. 35) Remove cupola. Cut out cupola template on facing page. Tape template (1) Cupola Assembly on the roof, lining up the pencil edges. Locate and mark the four hole loca- tions as shown.
Page 35 Cupola Template (cut out) used in Step 1 on Page 34.
Page 36 This page left blank intentionally.
Page 37 DECORATE-A-FLAG STEP 1 Items for (1) Flag (1) Flag Pole (1) Zip Tie Y o u r d Insert flag onto the flag pole with sewn edge on top e s i g n g o e s h as shown. Secure firmly with the zip tie. Trim the e r e end of the zip tie with scissors flush with the head.
Page 38 SUNLIGHT WINDOW ASSEMBLY STEP 1 Items for From the inside of the tower, center Sunlight Window flat in opening as shown. (1) Sunlight Window Secure with #8 x B⁄₈" truss head screws. (16) #8 x B⁄₈" truss head screws Front View Inside View STENCIL SET INSTRUCTIONS 1.
Page 39 FLOWER BOX STEP 1 Items for Remove the 1" x 6" x 21¹⁄₂" board from the front of Flower Box as shown. Save the #8 x 1¹⁄₂" deck screws. Remove board STEP 2 Items for (3) #8 x 2¹⁄₂" deck screws Set Flower Box at desired location.
Page 40 DESIGN-A-PLAQUE STEP 1 Items for (1) Design-a-Plaque (4) #8 x 1" truss head screws Plaque can be installed hor- izontal or diagonal. Position plaque at desired location. Secure with #8 x 1" truss head screws. Y o u r Helpful Hint: Decorate or customize your plaque before placing on your...
Page 41 SLIDE – Mounting Instructions SCOOP SLIDE - PS 8813 1. Align Slide at right angle (90˚) to 60" play deck. Lip of Slide should rest on the play deck 1¹|₂". Using the Slide as a template, mark play deck through the three holes in the Slide. Drill three ¹/₈"...
Page 42 CLIMBING WALL – Assembly Instructions 1. Align top of Climbing Wall at right angle (90˚). Lip of climbing wall should rest on the 2" x 4" mounted 12" below the play deck 1¹|₂". Using the Climbing 1¹ ₂" Wall as a template, mark play deck through the three holes in the climbing wall.
Page 43 COMPONENTS – Mounting Instructions SWING SEAT • GYM RINGS 1. Attach coated ends of chains onto play component using Quick-Link Connectors provided. Tighten securely with Adjustment Zone an adjustable wrench. 2. Hook uncoated ends of chain onto Swing Hangers provided. Swing Chain Spacing: 3.
Page 44 PlayStar, Incorporated, Janesville, WI 53547 © 2014, PlayStar, Inc. Reproduction of this document in part or whole is prohibited without the permission of PlayStar, Inc. Protected by one or more of the following United States or Foreign Patents: US D418,189; US D409,708; US D424,154; US D428,637; US 6,402,663; US D422,332; US D410,059;...

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