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4 INSTALLATION
4
INSTALLATION
4.1
Location
WARNING!
Always ensure that there is sufficient space around the roller beds before mounting the rail
cars.
Make sure to have suitable access and enough space around the roller bed or fit-up unit and remove
any loaded workpiece.
4.2
Lifting instructions
NOTE!
Read the lifting instructions for roller bed or fit-up units before assembling the rail cars.
•
0463 740 *, Conventional Roller Bed
•
0463 751 *, Self-aligning Roller Bed
•
0463 760 *, Fit-up unit
The three last digits in the document number of the manual show the version of the manual. Therefore
they are replaced with * here. Make sure to use a manual with a serial number or software version that
corresponds with the product, see the front page of the manual.
4.3
Installation procedure
Follow this installation procedure before the first use, after maintenance or repair work, or after a
storage period of the roller beds or fit-up unit equipped with rail cars.
Roller beds equipped with rail cars from factory are fully tested functionally before shipping.
It is recommended to check the operation of all controls before the roller beds and rail cars are taken
into production.
If the purchased rail cars are used, and they will be mounted on-site, make sure that the roller bed or
fit-up base frame is undamaged and clean on the sides where the rail cars will be bolted.
The roller bed or fit-up unit needs to be lifted up a bit before the rail cars can be mounted. It is
recommended to place temporary beams beneath the base frame before assembling.
Make sure that the rail cars are tightened to the correct torque.
•
M12 (8.8 quality) 81 Nm
•
M16 (8.8 quality) 197 Nm
Installation procedure:
•
Check that all moving parts, for example, the wheels, can move freely.
•
Check the oil level in the gearbox, see section "Gearbox lubrication".
•
Check the integrity of all cables, mains, and motors, make sure there are no cuts, and
so forth.
•
Check that all wireless remote - control pendant controls operate correctly.
•
Check that the emergency stop on both wireless remote - control pendants is
functional and locks all other controls so the roller beds cannot restart, then reset on
the control panel.
•
Check that the emergency stop on the control panel works and locks all other controls
so the roller beds cannot restart, then reset on the control panel.
•
Check that the steel framework is not damaged.
0463 761 001
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© ESAB AB 2021
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