ESAB EDB-15/30 Instruction Manual
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ESAB EDB-15/30 Instruction Manual

Rail cars
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EDB-15/30, EIB-15/30,
EDB-60, EIB-60,
EDB-90/120, EDB-120
Rail Cars
Instruction manual
Valid for: 026-xxx-xxxx
0463 761 001   GB   20210224

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Summary of Contents for ESAB EDB-15/30

  • Page 1 EDB-15/30, EIB-15/30, EDB-60, EIB-60, EDB-90/120, EDB-120 Rail Cars Instruction manual Valid for: 026-xxx-xxxx 0463 761 001   GB   20210224...

  • Page 3: Table Of Contents

    SPARE PARTS - EIB-15/-30 Mechanical parts list - Idler section ............SPARE PARTS - EDB-60 Mechanical parts list - Drive section ............SPARE PARTS - EIB-60 Mechanical parts list - Idler section 0463 761 001 - 3 - © ESAB AB 2021...
  • Page 4 SPARE PARTS - EDB-90 Mechanical parts list - Drive section ........... SPARE PARTS - EIB-90/-120 Mechanical parts list - Idler section ............SPARE PARTS - EDB-120 Mechanical parts list - Drive section ......................SPARE PARTS - Control cabinet 0463 761 001 - 4 - © ESAB AB 2021...

  • Page 5: Safety

    Safety precautions Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
  • Page 6 Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing • Protect bystanders with suitable screens or curtains NOISE - Excessive noise can damage hearing Protect your ears. Use earmuffs or other hearing protection. 0463 761 001 - 6 - © ESAB AB 2021...
  • Page 7 For further information contact the nearest ESAB dealer. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information contact your local ESAB dealer or visit us on our website. 0463 761 001 - 7 -...

  • Page 8: Introduction

    A wireless operator hand control pendant. control pendant Receiver The receiver that communicates with the wireless remote-control pendant. Vessel Any component or device that is handled on the rail car set. 0463 761 001 - 8 - © ESAB AB 2021...

  • Page 9: Technical Data

    436 kg (2×128 kg + 2×90 kg) / (961 lb (2×282 lb + 2×198.5 lb)) Extended width to the roller 706 mm (2×353 mm) bed (along the rails) 27.8 in. (2×13.9 in.) Extended height to the roller 90 mm 3.54 in. Control voltage 24 V Operation temperature -15 to +40 °C 0463 761 001 - 9 - © ESAB AB 2021...

  • Page 10: Idler Unit, Eib-15/-30

    Weight (one set of EIB) 360 kg (4×90 kg) / (794 lb (4×198.5 lb)) Extended width to the 706 mm (2×353 mm) roller bed (along the rails) 27.8 in. (2×13.9 in.) Extended height to the 90 mm roller bed 3.54 in. 0463 761 001 - 10 - © ESAB AB 2021...

  • Page 11: Edb/Eib-60

    716 kg (2×207 kg + 2×151 kg) / (1579 lb (2×456.5 lb + 2×333 lb)) Extended width to the roller 826 mm (2×413 mm) bed (along the rails) 32.52 in. (2×16.26 in.) Extended height to the roller 150 mm 5.91 in. Control voltage 24 V Operation temperature -15 to +40 °C 0463 761 001 - 11 - © ESAB AB 2021...

  • Page 12: Idler Unit, Eib-60

    2500 mm (98.43 in.) Weight (one set of EIB) 604 kg (4×151 kg) / (1332 lb (4×333 lb)) Extended width to the 826 mm (2×413 mm) roller bed (along the rails) 32.52 in. (2×16.26 in.) Extended height to the 150 mm roller bed 5.91 in. 0463 761 001 - 12 - © ESAB AB 2021...

  • Page 13: Edb-90 And Eib-90/-120

    1142 kg (2×334 kg + 2×237 kg) / (2518 lb (2×736.5 lb + 2×522.5 lb)) Extended width to the 986 mm (2x493 mm) roller bed (along the rails) 38.8 in. (2x19.4 in.) Extended height to the 230 mm roller bed 9.06 in. Control voltage 24 V Operation temperature -15 to +40 °C 0463 761 001 - 13 - © ESAB AB 2021...

  • Page 14: Idler Unit, Eib-90/-120

    Weight (one set of EIB) 948 kg (4×237 kg) / (2090 lb (4×522.5 lb)) Extended width to the 986 mm (2×493 mm) roller bed (along the rails) 38.8 in. (2×19.4 in.) Extended height to the 230 mm roller bed 9.06 in. EDB-120 0463 761 001 - 14 - © ESAB AB 2021...
  • Page 15 1234 kg (2×380 kg + 2×237 kg) / (2720 lb (2×838 lb + 2×522 lb)) Extended width to the 986 mm (2×493 mm) roller bed (along the rails) 38.8 in. (2×19.4 in.) Extended height to the 230 mm roller bed 9.06 in. Control voltage 24 V Operation temperature -15 to +40 °C 0463 761 001 - 15 - © ESAB AB 2021...

  • Page 16: Installation

    Check that the emergency stop on the control panel works and locks all other controls so the roller beds cannot restart, then reset on the control panel. • Check that the steel framework is not damaged. 0463 761 001 - 16 - © ESAB AB 2021...

  • Page 17: Operation

    To prevent shock loading the roller beds, this must be done steadily. Shock loading cause damage to the gear motors. Ensure that during rotation no protuberances on the vessel can strike objects around the roller beds or the floor. 0463 761 001 - 17 - © ESAB AB 2021...

  • Page 18: Operation Safety

    Traveling along the rails starts again when any of the rail car pushbuttons is pressed. NOTE! Use the emergency stop button on the control panel and wireless remote - control pendant in case of an emergency only. 0463 761 001 - 18 - © ESAB AB 2021...

  • Page 19: Maintenance

    Gearbox maintenance • Cable damage: mains and any visible cable running from the control panel to the motors. • Correct functioning of the emergency stops and the control panel mains switch. 0463 761 001 - 19 - © ESAB AB 2021...

  • Page 20: Cleaning

    Breakdowns If the roller beds stop working, the equipment must be repaired by authorised ESAB service technicians. NOTE! Repeated faults indicate a problem with the roller beds.
  • Page 21 In the manuals tables of recommended lubricant to use in gearboxes and bearings can be found. NOTE! Do not mix oils of different brands. Drain the oil from the gearbox before refilling with oil from a different brand. 0463 761 001 - 21 - © ESAB AB 2021...

  • Page 22: Troubleshooting

    * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. 0463 761 001 - 22 - © ESAB AB 2021...

  • Page 23: Ordering Spare Parts

    Spare parts and wear parts can be ordered through your nearest ESAB dealer, see esab.com. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.

  • Page 24: Wiring Diagram

    APPENDIX APPENDIX WIRING DIAGRAM 0463 761 001 - 24 - © ESAB AB 2021...
  • Page 25 APPENDIX Connections overview 0463 761 001 - 25 - © ESAB AB 2021...
  • Page 26 APPENDIX Connections B to A cabinet and primary to secondary 0463 761 001 - 26 - © ESAB AB 2021...
  • Page 27 APPENDIX Connections XS1 and XP2 0463 761 001 - 27 - © ESAB AB 2021...
  • Page 28 APPENDIX Emergency stop circuit overview 0463 761 001 - 28 - © ESAB AB 2021...

  • Page 29: Ordering Numbers

    * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. Technical documentation is available on the Internet at: www.esab.com 0463 761 001 - 29 - © ESAB AB 2021...

  • Page 30: Spare Parts

    Not following the recommendations for replacement parts can have consequences for the safety of the equipment. The manufacturers cannot be held liable for any subsequent problems after fitting non-recommended parts. 0463 761 001 - 30 - © ESAB AB 2021...

  • Page 31: Spare Parts - Edb-15/-30 Mechanical Parts List - Drive Section

    Drive unit 0.12 kW 0909 193 001 Torque stop 0909 194 001 Bracket torque stop 0909 192 001 Cover right 0909 192 002 Cover left 0909 191 001 Cover, flange wheel 0463 761 001 - 31 - © ESAB AB 2021...

  • Page 32: Spare Parts - Eib-15/-30 Mechanical Parts List - Idler Section

    Pressure plate, locking screw 0909 182 001 Idler shaft 0909 178 001 Flange wheel MAV4061 ⌀50mm 0909 181 001 Locking assembly 0193 733 024 Stop ring 0909 191 001 Cover flange wheel 10×8×70 0463 761 001 - 32 - © ESAB AB 2021...

  • Page 33: Spare Parts - Edb-60 Mechanical Parts List - Drive Section

    Drive unit 0.25 kW 0909 199 001 Torque stop 0909 194 001 Bracket torque stop 0909 198 001 Cover right 0909 198 002 Cover left 0909 197 001 Cover, flange wheel 0463 761 001 - 33 - © ESAB AB 2021...

  • Page 34: Spare Parts - Eib-60 Mechanical Parts List - Idler Section

    Pressure plate, locking screw 0909 187 001 Idler shaft 0909 179 001 Flange wheel MAV4061 ⌀60mm 0909 186 001 Locking assembly 0193 733 027 Stop ring 0909 197 001 Cover flange wheel 0463 761 001 - 34 - © ESAB AB 2021...

  • Page 35: Spare Parts - Edb-90 Mechanical Parts List - Drive Section

    Drive unit 0.37 kW 0909 144 001 Torque stop 0909 194 001 Bracket torque stop 0909 121 001 Cover right 0909 121 002 Cover left 0909 122 001 Cover, flange wheel 0463 761 001 - 35 - © ESAB AB 2021...

  • Page 36: Spare Parts - Eib-90/-120 Mechanical Parts List - Idler Section

    Pressure plate, locking screw 0909 124 001 Idler shaft 0909 139 001 Flange wheel MAV4061 ⌀75mm 0909 188 001 Locking assembly 0193 733 035 Stop ring 0909 122 001 Cover flange wheel 0463 761 001 - 36 - © ESAB AB 2021...

  • Page 37: Spare Parts - Edb-120 Mechanical Parts List - Drive Section

    Drive unit 0.37 kW 0909 222 001 Torque stop 0909 194 001 Bracket torque stop 0909 225 001 Cover right 0909 225 002 Cover left 0909 122 001 Cover, flange wheel 0463 761 001 - 37 - © ESAB AB 2021...

  • Page 38: Spare Parts - Control Cabinet

    * here. Make sure to use a manual with a serial number or software version that corresponds with the product, see the front page of the manual. 0463 761 001 - 38 - © ESAB AB 2021...
  • Page 39 APPENDIX 0463 761 001 - 39 - © ESAB AB 2021...
  • Page 40 For contact information visit http://esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

This manual is also suitable for:

Eib-15/30Edb-60Eib-60Edb-90/120Edb-120

Table of Contents