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SLEIPNER MOTOR AS SAC240 Installation Manual

Ac electric thruster
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SLEIPNER MOTOR AS
P.O. Box 519
N-1612 Fredrikstad
Norway
www.sleipnergroup.com
Installation Guide
For AC Electric Thruster Models
SAC240, SAC320
DOCUMENT ID:
5996
REVISION:
15
DATE:
2023
EN
LANGUAGE:

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Summary of Contents for SLEIPNER MOTOR AS SAC240

  • Page 1 Installation Guide For AC Electric Thruster Models SAC240, SAC320 DOCUMENT ID: SLEIPNER MOTOR AS 5996 REVISION: P.O. Box 519 DATE: N-1612 Fredrikstad 2023 Norway LANGUAGE: www.sleipnergroup.com...
  • Page 2 Checklist for AC Thrusters ................................... 31 Service and Support................................... 32 Product Spare Parts and Additional Resources ..........................32 Warranty Statement .................................... 32 Sleipner Motor AS P.O. Box 519, Arne Svendsensgt. 6-8 N-1612 Fredrikstad, Norway MC_0020 SAC 240 & SAC 320...
  • Page 3 If required by local regulation, electrical work must be done by a licensed professional. Appropriate health and safety procedures must be followed during installation. Faulty installation of Sleipner products will render all warranties given by Sleipner Motor AS. Ensure appropriate access to Sleipner products during installation planning for service, inspection and component replacement.
  • Page 4 Product Measurements MC_0271 SAC240 SAC320 Measurement Measurement description code mm inch mm inch Internal tunnel diameter 11.8 T (min) Tunnel thickness min. T (max) Tunnel thickness max. Minimum tunnel length 11.8 11.8 TL (recommended) Recommended tunnel length 21.7 21.7 Minimum water depth 17.7...
  • Page 5 Description © SAC Thruster / Side-Power Contents of this document is the intellectual property of Stock nr Designed by Date Sleipner Motor AS. It may not PDC-301 Elvira H. 31/01/2019 be copied or reproduced without written authorization Revision Sheet Size...
  • Page 6 Product Specifi cations MC_0153 SAC 240 & SAC 320 5996 2023...
  • Page 7 Positioning of the tunnel / thruster MC_0003 Aim to install the thruster as far forward as possible (1) Due to the leverage effect around the boats’ pivot point. The distance difference from the boat pivots’ point to the thruster will determine the amount of real rotation power for the boat.
  • Page 8 Tunnel Length MC_0003 Optimal tunnel length Achieving the correct tunnel length depends on many factors from the hull type, operation and environmental conditions. Tunnels should avoid being longer than 4 x the tunnel diameter as this will reduce thruster performance. (NB: Installing long length tunnels can flex/ bend over time and may require additional support.
  • Page 9 Tunnel installation in Sailboats MC_0003 Some sail boats have a flat bottom and shallow draft in the bow section. This can make installing the thruster as far forward from the boats main pivot point diffi cult. (Fig. 1). However, it is possible to install a tunnel thruster in most sail boats, even when the hull does not directly support the fi tting of a tunnel. Instead fi...
  • Page 10 Water Deflection MC_0003 A possible problem in sail boats or fast powerboats is that a non-rounded surface can generate drag from the back face of the tunnel, as it creates a “flat” area facing the flow of water. This problem can be solved in two different ways, depending on what is possible or easier to perform. The best solution which generally reduces the most drag is to make a recess in the hull at the back of the tunnel.
  • Page 11 Tunnel Ends MC_0003 Rounded tunnel ends will maximise thrust and minimise noise and cavitation. For best performance round the tunnel connection to the hull-side as much as possible. The minimum rounding has a radius of 10% of the diameter of the tunnel.
  • Page 12 Tunnel Installation MC_0003 IMPORTANT We recommend that a professional does the fi breglass, steel or aluminium fi tting of the tunnel. These instructions are only general instructions and do not explain in any way the details of fi breglass work. Problems caused by faulty installation of the tunnel, are the installers full responsibility. Find the position in the boat considering the information earlier in this manual and the applicable measurements for the thruster model you are installing.
  • Page 13 Tunnel Installation MC_0003 With tunnel installed and cast. Round the edges with a radius of 10% of the tunnel diameter. For steel/ aluminium hulls make a slope with a length of 10-15% of the tunnel diameter. (NB: If this is not possible, round the tunnel end as much as possible.) Additionally cast two layers on the outside of the tunnel/ hull in a 10cm area Follow the same method if making the deflector/ spoiler.
  • Page 14 Mounting holes in the bedding should be drilled according to measurements for the specifi c thruster/ motor model. Fig. 2 Fig. 1 Fig. 3 Measurements Models ØC inch inch inch inch SAC240/250 0.47 SAC320/300 SAC360/300 14.5 0.57 Fig. 4 SAC400/300 SAC450/386 SAC520/386 10.98 0.59...
  • Page 15 Stern Tunnel Installation MC_0003 For Stern Thruster installation please refer to the supplied manual in your Sleipner product delivery Installation Guide For DC Electric Thruster Models SE80, SE100, SE120, SE130, SE150 Stern Thruster SLEIPNER AS DOCUMENT ID: 222222 REVISION: P.O. Box 519 DATE: N-1612 Fredrikstad 2018...
  • Page 16 Gear Leg & Motor Bracket Installation MC_0001 ! Please refer to the graphic for special considerations relating to your model ! Mark the tunnel centreline and the boat’s centreline. (NB: Install the gear leg and propeller as shown for the thrust direction to correspond with the control panel.
  • Page 17 Gear Leg & Motor Bracket Installation MC_0001 ! Please refer to the graphic for special considerations relating to your model ! Place the gear leg (without the propeller) with the gasket on inside the tunnel. Place the propeller on the gear leg (NB: Do not secure the propeller with securing parts) to ensure it is centred and rotates freely with the same clearance from each blade to the tunnel wall.
  • Page 18 Gear Leg & Motor Bracket Installation MC_0001 ! Please refer to the graphic for special considerations relating to your model ! Apply appropriate sealant to both sides of the gasket and place on the gear leg. Place the gear leg in the tunnel (without the propeller). Use appropriate sealant to ensure that no leakages occur.
  • Page 19 Propeller Installation MC_0264 ! Please refer to the graphic for special considerations relating to your model ! Centre the drive pin and insert the propeller onto the shaft spline. Rotate the propeller until the drive pin aligns with the internal slot in the propeller.
  • Page 20 Coupling Installation MC_0027 Parts must be aligned with precision to ensure the longevity and effectiveness of the coupling, consider the combination of axial, radial and angular misalignment. IMPORTANT Only use original bolts delivered with the Sleipner thruster. Also, avoid contact between the AC motor shaft and the coupling drive shaft. Centa has applied retention Inbus Plus all glue to all bolts.
  • Page 21 Axial bolts Axial tolerances Complete Angular misalignment Model Coupling Size Axial and radial bolts shaft Each joint Dim. Torque ΔKa (mm) ΔKw SAC240/250 M8 x 25 25 Nm +/-2 +/-2 +/-1,25 3° SAC320/300 M10 x 30 50 Nm +/-3 +/-1,75 +/-1,25 3°...
  • Page 22 VFD Installation MC_0632 For Variable-frequency Drive installation please refer to the Installation Guide accompanying the VFD decive. VFD Installtion Guide SAC 240 & SAC 320 5996 2023...
  • Page 23 PDC 301 MC_0157 ! Please refer to the graphic for special considerations relating to your model ! The PDC 301 proportional drive controller controls the speed and direction signals for the Variable Frequency Drive (VFD) controlling the electric motor. The user control panels transmit this information to the Controller. VFD status and alarm signals, as well as motor speed feedback is received by the PDC 301 and transmitted to the control panels.
  • Page 24 Minimum power cable dimensions Temp class 70 Temp class 90 Item no. Supply Voltage Max current draw Multi core Multi core mm² mm² SAC240/250-x-2 208-240V 3-phase SAC240/250-x-4 380-440V 3-phase SAC320/300-x-2 208-240V 3-phase SAC320/300-x-4 380-440V 3-phase SAC360/300-x-2 208-240V 3-phase SAC360/300-x-4 380-440V 3-phase...
  • Page 25 MG_0009 SAC 240 & SAC 320 5996 2023...
  • Page 26 MG_0010 SAC 240 & SAC 320 5996 2023...
  • Page 27 MG_0358 SAC 240 & SAC 320 5996 2023...
  • Page 28 S-Link System Description MC_0120 S-Link is a CAN-based control system used for communication between Sleipner products installed on a vessel. The system uses BACKBONE Cables as a common power and communication bus with separate SPUR Cables to each connected unit. Only one S-Link POWER cable shall be connected to the BACKBONE Cable.
  • Page 29 Control Panel Cable Installation MC_0041 ! Please refer to the graphic for special considerations relating to your model ! • All Sleipner control panels can be used in any combination. • All control panels can be installed using: • Y-connectors - for standard on/off •...
  • Page 30 Control Panel Installation MC_0398 For Control Panel installation please refer to the Installation Guide accompanying the control panel to be installed. Installation Guide Control Panel SLEIPNER MOTOR AS DOCUMENT ID: REVISION: P.O. Box 519 N-1612 Fredrikstad DATE: Norway www.sleipnergroup.com LANGUAGE: SAC 240 &...
  • Page 31 Checklist for AC Thrusters MC_0160 ..Propeller is fastened correctly to the shaft... Propeller turns freely in tunnel... Lower-unit is fi lled with gear oil... Oil-drain screw is tightened and the copper seal is present... The anode holding screw is tightened well with thread glue...
  • Page 32 MC_0024 Sleipner Motor AS (The “Warrantor”) warrants that the equipment (parts, materials, and embedded software of products) manufactured by the Warrantor is free from defects in workmanship and materials for purpose for which the equipment is intended and under normal use and maintenance service (the “Warranty”).
  • Page 33 Notes MC_0037 ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................SAC 240 & SAC 320 5996 2023...
  • Page 34 © Sleipner Group, All rights reserved The information given in the document was right at the time it was published. However, Sleipner Group cannot accept liability for any inaccuracies or omissions it may contain. Continuous product improvement may change the product specifi...

This manual is also suitable for:

Sac320