SLEIPNER MOTOR AS SIDE POWER SRH 240 TC Installation Manual

SLEIPNER MOTOR AS SIDE POWER SRH 240 TC Installation Manual

Thruster systems

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Installation Manual
P.O. Box 519
N-1612 Fredrikstad
Norway
www.side-power.com
Document id:
2933
Revision:
4
Date:
2019
SRH
- 240/250 TC
- 320/300 TC
© Sleipner Motor AS 2019

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Summary of Contents for SLEIPNER MOTOR AS SIDE POWER SRH 240 TC

  • Page 1 - 240/250 TC - 320/300 TC Installation Manual SLEIPNER MOTOR AS P.O. Box 519 N-1612 Fredrikstad Norway Document id: 2933 www.side-power.com Revision: Date: 2019 © Sleipner Motor AS 2019...
  • Page 2: Table Of Contents

    Spare Parts ................25 Warranty statement .............. 25 DECLARATION OF CONFORMITY MC_0020 Sleipner Motor AS P.O. Box 519, Arne Svendsensgt. 6-8 N-1612 Fredrikstad, Norway Declare that this product with accompanying standard control systems complies with the essential health and safety requirements according to:...
  • Page 3: Planning Considerations And Precautions

    All electrical work must be done by a licensed professional. IMPORTANT Faulty installation of the tunnel, thruster or panel will render all warranty given by Sleipner Motor AS void. MC_0038 • If the height of the room you are installing the Side-Power is limited consider the three diff erent confi guration designs.
  • Page 4: Thruster Measurements

    MG_0180 Thruster Measurements MC_0168 SRH *240 SRH *320 Measurement Measurement description code inch inch SRF fl ange & motor housing length 33.15 33.15 Motor housing height 17.80 17.80 SRF fl ange height 4.53 4.53 SRF fl ange height to retracted propeller centre 7.76 7.76 Retracted hatch supplementary measurement...
  • Page 5: Thruster Specifications

    Thruster Specifi cations MC_0169 description * 240 * 320 light duty thrust up to (kg * lbs) 240kg * 529lbs 320kg * 705lbs Typical Boat Size (m * ft) 13m - 23m * 42ft - 75ft 22m - 34m * 72ft - 110ft Propulsion System Twin Counter Twin Counter...
  • Page 6: Positioning Of The Retract Thruster

    Stern Installation Thruster moved to avoid confliction Thruster moved to avoid confliction Bow Installation WATERLINE Minimum tunnel depth Hatch opens towards the direction of travel SR 80 & 100 = 185mm SR 130 & 210 = 250mm SR 250 & 300 = 300mm MG_0181 Positioning of the Retract thruster...
  • Page 7: Performance Table

    Performance Table MC_0171 60 % 80 % 100 % Thruster model Motor type Flow Pressure Flow Pressure Flow Pressure L/min -Bar 26.2 30.2 33.8 USG-PSI 2291 3060 3828 L/min -Bar 33.1 38.2 42.7 SRH 250 USG-PSI 1798 10.1 2407 11.3 3002 L/min -Bar 38.1...
  • Page 8: Hydraulic Thruster Installation Considerations And Precautions

    All electrical work must be done by a licensed professional. IMPORTANT Faulty installation of the tunnel, thruster or panel will render all warranty given by Sleipner Motor AS void. MC_0038 Before installation, it is important that the installer reads this guide to ensure necessary acquaintance with this product.
  • Page 9: Marking And Trimming Of Srf Flange

    Mark using internal surface Mark the centre line Ensure SRF of the hull keel flange is centred Ensure surfaces sit flush on the hull Cutting line Hull profile to cut from SRF flange Drill 4 holes in each corner at 45º Stern 45º...
  • Page 10: Installation Pre-Check

    Controller Controller Apply silicon to corner areas (FUSE) SETTINGS 1 2 3 4 DOWN FAULT STATUS From power supply Remove wooden installation part   Conflict with hatch hatch opens and hull without conflict   Hatch does not close Hatch closed with with pressure pressure...
  • Page 11: Required Modifications After Pre-Check

    Raise SRF flange on stern end Conflict with hatch hatch opens and hull without conflict Use wedge to prop the SRF flange to required height   hatch opens without conflict Hatch closed with pressure MG_0183 Required Modifi cations After Pre-check MC_0068 ! Please refer to the graphic for special considerations relating to your model ! To increase the space between the hatch and the hull the entire SRF fl...
  • Page 12: Srf Flange Installation

    MG_0119 SRF Flange Installation MC_0068 ! Please refer to the graphic for special considerations relating to your model ! Surfaces to be moulded/ bonded must be ground to remove coating and material for correct adhesion preparations to moulding in the SRF fl ange to hull.
  • Page 13: Motor House Installation

    MG_0122 Motor House Installation MC_0068 ! Please refer to the graphic for special considerations relating to your model ! Apply MS Polymer or equivalent on SRF fl ange top surface to seal and avoid water leakage. (NB: Ensure that glue is compatible with SRF and thruster case materials.) Place the upper thruster Housing down on the SRF fl...
  • Page 14: Hatch Installation

    Pin bolts with sharp Drill holes ends to punch mark the hole pattern to hatch Tap/ press to get punch marks of hole pattern Countersink all 4 holes Apply a layer of aluminium or duct tape on hatch Apply filler on opening edges hatch edges 7 - 9...
  • Page 15: Motor To House Installation

    Install the relevant motor and other electronics according to electrical instructions in the manual Bolt tightening force (4x): 33 Nm (24 lb/ft) MG_0185 Motor to House Installation MC_0173 ! Please refer to the graphic for special considerations relating to your model ! Install the motor onto the motor bracket ensuring both the couplings and the drive shafts have locked together.
  • Page 16: Hydraulic Connections

    DRAIN PORT A PORT B MG_0186 Hydraulic connections MC_0174 SH 240 & SH 320 2933 2019...
  • Page 17: Oil Tank Installation

    Oil tank 20% x waterline to tunnel centre WATERLINE Pivot shaft Oil valve MG_0184 Oil Tank Installation MC_0023 ! Please refer to the graphic for special considerations relating to your model ! Install the oil tank above the waterline by at least 20% of the distance from the waterline to the centre of the tunnel. Doing so ensures enough overpressure for the oil in the gear leg.
  • Page 18: Control Panel Cable Installation

    Retract **Setup with automatic panel main switch +12V Battery Power supply black cable yellow Automatic Main Switch w/S-link T-connector T-connector T-connector Controller Terminator 120 ohm Terminator 120 ohm 8730 Controller 6 1242 Foot Retract Switches Remote control thruster ( opt.) (opt.) optional Retract...
  • Page 19: S-Link Planning & Precautions

    Example of the control wiring with You need: Control Panel S-link system for boats with one 2 x 6 1327 End terminators Wiring of S-link system 3 x 6 1326 T-connectors control position and one thruster. 1 x 6 1328 Power spur 2 x 6 1320-xxM Backbone cables 2 x 6 1321-xxM Spur cables Explaining S-link...
  • Page 20: Visual Wiring Diagram

    Visual Wiring Diagram Joystick Control panel PJC 221 (1 thruster) PJC 222 (2 thrusters) +12/24v S-link supply Power black supply yellow cable End Terminator 120 ohm End Terminator 120 ohm Hydr. tank unit + Supply 12v / 24v Actuator 2 - (See dim.
  • Page 21: Technical Wiring Diagram

    Technical Wiring Diagram To S-link control system + 12v / +24v supply Brown Crossover black Valve Actuators black Controller Blue 150000 Thruster Motor Blue Position Sensor Suggested supply cable dimensioning: Max total length. Sum of pos and neg cable. 6 mm2 10 mm2 16 mm2 25 mm2 4.2m 6.7m...
  • Page 22: Check Drive Shaft Alignment

    Actuator arm and bearing Controller (FUSE) SETTINGS 1 2 3 4 DOWN FAULT STATUS Align pointer on lever arm with red mark on bearing MG_0108 Check drive shaft alignment MC_0069 IMPORTANT Before the thruster motor is operated, check the drive shaft alignment is completely straight when it reaches the end position form the control panel operation: 1) Connect power to thruster and S-link system.
  • Page 23: Control Panel Installation

    4x SCREWS Ø 4.5 mm Ø 4.5 mm 75.7 mm 58 mm 67 mm GASKET Ø 4.5 mm Ø 4.5 mm Ø 4.5 mm External alarm / buzzer connection (S-link) Supply + 12V / 24V DC Internal fuse / relay External alarm buzzer 12V / 24V DC - max 0,5A MG_0063...
  • Page 24: Checklist For Dc And Ip Thrusters

    Checklist for DC and IP Thrusters MC_0033 ..Propeller is fastened correctly to the shaft... Propeller turns freely in tunnel... The anode and/or holding screw is tightened well with thread glue... Anti-fouling have been applied to the gearhouse and propeller but NOT on the anode or the gearhouse lid where the propeller is fastened.
  • Page 25: Spare Parts

    Warranty statement MC_0024 1. The equipment manufactured by Sleipner Motor AS (The “Warrantor”) is warranted to be free from defects in workmanship and materials under normal use and service. 2. This Warranty is in eff ect for of two years (Leisure Use) or one year (Commercial use) from the date of purchase by the user. Proof of purchase must be included, to establish that it is inside the warranty period.
  • Page 26 Notes MC_0037 ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................SH 240 & SH 320 2933 2019...
  • Page 27 Notes MC_0037 ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................SH 240 & SH 320 2933 2019...
  • Page 28: Sleipner Motor As

    Norway The information given in the document was correct at the time it was published. However, Sleipner Motor AS can not accept liability for any inaccuracies or omissions it may contain. Continuous product improvement may change the product specifi cations without notice. Therefore, Sleipner Motor AS can not accept liability for any possi- ble differences between product and document.

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