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Related Manuals for Husqvarna 701 Supermoto 2023
Summary of Contents for Husqvarna 701 Supermoto 2023
- Page 1 OWNER'S MANUAL 2023 701 Supermoto Art. no. 3402674en...
- Page 3 DEAR HUSQVARNA MOTORCYCLES CUSTOMER Congratulations on your decision to purchase a Husqvarna motorcycle. You are now the owner of a state-of- DEAR HUSQVARNA MOTORCYCLES CUSTOMER the-art sports vehicle which, with appropriate care, will bring you pleasure for a long time to come.
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Page 4: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS Emergency OFF switch....... 19 MEANS OF REPRESENTATION......5 Start button......... 19 Symbols used ........5 Combination switch ......20 Formats used ........5 6.10 Ignition and steering lock....20 SAFETY ADVICE ..........6 6.11 ABS button ......... - Page 5 TABLE OF CONTENTS TUNING THE CHASSIS........44 12.27 Checking the rubber grip ....62 12.28 Adjusting the basic position of the 11.1 Fork/shock absorber......44 clutch lever.......... 63 11.2 Adjusting the compression damping 12.29 Checking/correcting the fluid level of the fork..........44 of the hydraulic clutch ......
- Page 6 TABLE OF CONTENTS 15.14 ACC1 and ACC2 ......... 93 AUXILIARY SUBSTANCES......129 15.15 Diagnostics connector ......94 STANDARDS ..........130 COOLING SYSTEM......... 95 INDEX OF SPECIAL TERMS ......131 16.1 Cooling system ........95 LIST OF ABBREVIATIONS ......132 16.2 Checking the antifreeze and coolant level.............
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Page 7: Means Of Representation 1
Indicates work that requires expert knowledge and technical understanding. In the interests of your own safety, have these jobs performed by an authorized Husqvarna Motorcycles workshop. Your motorcycle will be cared for there to the highest degree by specially trained experts using the special tools required. -
Page 8: Safety Advice
2 SAFETY ADVICE Use definition – intended use This vehicle has been designed and built to withstand the normal stresses and strains of road use. This vehicle is not suitable for use on race tracks or offroad. Info This vehicle is only authorized for operation on public roads in its homologated version. Misuse The vehicle must only be used as intended. -
Page 9: Overview Of Labels
SAFETY ADVICE 2 Overview of labels V01487-10 Information, chain tension Information, suspension setting Information, noise emission Type label, USA Type label, Canada Information, emission control Information, putting into operation Information, chain tension F00611-01 Information, suspension setting S04621-01... - Page 10 2 SAFETY ADVICE W00157-10 Information, noise emission W00159-10 Type label, USA W00158-10 Type label, Canada W00160-10 Information, emission control...
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Page 11: Reporting Safety Defects
Manufacturer warranty for the exhaust monitoring system Husqvarna Motorcycles North America, Inc. guarantees that, at the time of sale, the exhaust monitoring sys- tem complies with all the standards of the US Environmental Protection Agency (EPA) and the California Air Resources Board (CARB). -
Page 12: Consumer Rights
As the owner of the motorcycle, you are responsible for the required maintenance specified in the Owner's Manual. Please note that Husqvarna Motorcycles is entitled to reject warranty claims if your motorcycle or a part fails due to misuse, negligence, an accident, participation in racing or similar events, improper service work, or unauthorized modifications. -
Page 13: Safe Operation
– Always wear protective clothing that is in good condition and meets the legal regulations. In the interest of your own safety, Husqvarna Motorcycles recommends that you only operate the vehicle while wearing protective clothing. 2.14... -
Page 14: Environment
Because motorcycles are not subject to the EU regulations governing the disposal of used vehicles, there are no legal regulations that pertain to the disposal of an end-of-life motorcycle. Your authorized Husqvarna Motor- cycles dealer will be glad to advise you. -
Page 15: Important Notes 3
IMPORTANT NOTES 3 Manufacturer warranty, implied warranty The work prescribed in the service schedule must only be carried out in an authorized Husqvarna Motorcy- cles workshop and confirmed in the Husqvarna Motorcycles Dealer.net, as otherwise all warranty claims will be void. Damage or secondary damage caused by tampering with and/or conversions on the vehicle are not covered by the manufacturer warranty. -
Page 16: View Of Vehicle
4 VIEW OF VEHICLE View of vehicle, front left (example) V01909-10 Clutch lever ( p. 18) Fuel tank filler cap Grab handles ( p. 23) Passenger foot pegs ( p. 23) Side stand ( p. 24) Shift lever ( p. 23) Seat release ( p. -
Page 17: View Of Vehicle, Rear Right (Example)
VIEW OF VEHICLE 4 View of vehicle, rear right (example) V01910-10 Ignition and steering lock ( p. 20) Horn button ( p. 18) Turn signal switch ( p. 19) Light switch ( p. 19) Start button ( p. 19) Emergency OFF switch ( p. -
Page 18: Serial Numbers
5 SERIAL NUMBERS Vehicle identification number The vehicle identification number is stamped on the right side of the steering head. 401945-10 Type label The USA type label is located on the right side of the frame. The type label Canada is located on the left side of the frame. -
Page 19: Engine Number
SERIAL NUMBERS 5 Engine number The engine number is stamped on the left side of the engine under the engine sprocket. 401949-10 Fork part number The fork part number is stamped on the inner side of the fork stub. 401947-10 Shock absorber article number The shock absorber article number is on the left side of the... -
Page 20: Controls
6 CONTROLS Clutch lever Clutch lever is fitted on the handlebar on the left. The clutch is activated hydraulically and adjusts itself automati- cally. V01905-10 Hand brake lever The hand break lever is fitted on the right side of the handle- bar. -
Page 21: Light Switch
CONTROLS 6 Light switch The light switch is fitted on the left side of the handlebar. Possible states Low beam on – Light switch is turned downwards. In this position, the low beam and tail light are switched High beam on – Light switch is turned upwards. In this position, the high beam and the tail light are switched on. -
Page 22: Combination Switch
Each time the ignition is switched on, all three switch LEDs light up for a function check. If all three LEDs light up during operation, a malfunction has been detected by the engine control unit. Contact an authorized Husqvarna Motorcycles workshop immedi- ately. H02887-01 6.10 Ignition and steering lock The ignition and steering lock is located in front of the seat. -
Page 23: Abs Button
ABS warning lamp lights up/flashes yellow – If the ABS warning lamp lights up, the ABS is not active. The ABS warning lamp also lights up if an error is detected. Contact an authorized Husqvarna Motor- cycles workshop. The high beam indicator lamp lights up blue – The high beam is switched on. -
Page 24: Opening Fuel Tank Filler Cap
6 CONTROLS 6.13 Opening fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –... -
Page 25: Seat Release
CONTROLS 6 6.15 Seat release The loop unlocks the seat. V00524-10 6.16 Grab handles The grab handles are used for moving the motorcycle around. If you carry a passenger, the passenger can hold onto the grab handles during the trip. V00526-10 6.17 Passenger foot pegs... -
Page 26: Foot Brake Lever
6 CONTROLS The gear positions can be seen in the photograph. The neutral or idle position is between the first and second gears. 401950-11 6.19 Foot brake lever Foot brake lever is located in front of the right footrest. The rear brake is engaged with the foot brake lever. 401956-10 6.20 Side stand... -
Page 27: Combination Instrument 7
COMBINATION INSTRUMENT 7 Overview Overview of indicator lights Left button Display Right button S02155-10 Activation Activating combination instrument The combination instrument is activated when one of the buttons is pressed or an impulse comes from the wheel speed sensor. S02156-10 Messages on the combination instrument Possible states Battery voltage of the combination instrument –... - Page 28 7 COMBINATION INSTRUMENT – Wait for 5 seconds. The combination instrument changes to the next menu item. The symbol flashes. – Press one of the buttons to select the 24h display or 12h dis- play for the clock. 401911-01 – Wait for 5 seconds.
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Page 29: Adjusting The Kilometers Or Miles
COMBINATION INSTRUMENT 7 Adjusting the kilometers or miles Info If the unit is changed, the value ODO is retained and converted accordingly. Condition The motorcycle is stationary. – Press and hold both buttons for 3 - 5 seconds. The Setup menu is displayed. The UNIT display flashes. –... -
Page 30: Setting The Service Display
7 COMBINATION INSTRUMENT Setting the service display Condition The motorcycle is stationary. – Press and hold both buttons for 3 – 5 seconds. The Setup menu is displayed. The UNIT display flashes. – Wait for the menu of the service display to flash. -
Page 31: Speed, Time, And Dst2 Distance 2
COMBINATION INSTRUMENT 7 Speed, time, and DST2 distance 2 – Press one of the buttons until DST2 appears on the combina- tion instrument. KM/H or M/H shows the speed. shows the time. DST2 shows the distance 2 since the last reset, such as between two refueling stops. -
Page 32: Preparing For Use
When using your vehicle, remember that others may feel disturbed by excessive noise. – Make sure that the pre-sale inspection work has been carried out by an authorized Husqvarna Motorcycles workshop. You will receive a delivery certificate when the vehicle is handed over. -
Page 33: Running In The Engine
PREPARING FOR USE 8 – Hold the handlebar firmly with both hands and keep your feet on the footrests when riding. – Do not make any trips that exceed your ability and experience. – Run the engine in. ( p. 31) Running in the engine –... - Page 34 8 PREPARING FOR USE Warning Danger of accidents Luggage which has slipped impairs visibility. If the tail light is covered, you are less visible to traffic behind you, especially when it is dark. – Check that your luggage is fixed properly at regular intervals. Warning Danger of accidents A high payload alters the handling characteristic and increases the stopping distance.
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Page 35: Riding Instructions 9
RIDING INSTRUCTIONS 9 Checks and maintenance measures when preparing for use Info Before every trip, check the condition of the vehicle and ensure that it is roadworthy. The vehicle must be in perfect technical condition when it is being operated. –... - Page 36 Take the weight off the side stand and swing it back up with your foot as far as it will go. Switching off the ABS Husqvarna Motorcycles recommends riding with ABS at all times. However, situations may arise in which ABS is not advantageous.
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Page 37: Starting Off
RIDING INSTRUCTIONS 9 Starting off – Pull the clutch lever, engage 1st gear, release the clutch lever slowly and simultaneously open the throttle carefully. Shifting, riding Warning Danger of accidents Abrupt load alterations can cause the vehicle to get out of control. –... - Page 38 Check and, if necessary, correct the coolant level on the cooling system while it is in a cooled state. Info If unusual noises occur during operation, stop immediately, switch off the engine, park the vehicle prop- erly, and contact an authorized Husqvarna Motorcycles workshop. – Shift into a higher gear when conditions allow (incline, road situation, etc.).
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Page 39: Braking
Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency. – Check the brake system and do not continue riding until the problem is eliminated. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) - Page 40 9 RIDING INSTRUCTIONS Warning Danger of accidents The brake system fails in the event of overheating. If the foot brake lever is not released, the brake linings drag continuously. – Take your foot off the foot brake lever if you do not want to brake. Warning Danger of accidents Higher total weight increases the stopping distance.
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Page 41: Stopping, Parking
RIDING INSTRUCTIONS 9 Stopping, parking Warning Risk of injury People who act without authorization endanger themselves and others. – Do not leave the vehicle unattended if the engine is running. – Protect the vehicle against access by unauthorized persons. – Lock the steering and remove the ignition key if you leave the vehicle unattended. Warning Danger of burns Some vehicle components become very hot when the vehicle is operated. -
Page 42: Transport
9 RIDING INSTRUCTIONS Transport Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. Note Fire hazard Hot vehicle components pose a fire hazard and explosion risk. – Do not park the vehicle near to materials which are highly flammable or explosive. –... -
Page 43: Refueling
– Refuel only with clean fuel that meets the specified standards. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Improper handling of fuel is a danger to the environment. –... -
Page 44: 10 Service Schedule
Different service intervals may apply in your country, depending on the local operating conditions. Individual service intervals and scopes may change in the course of technical developments. The most up-to- date service schedule can always be found on Husqvarna Motorcycles Dealer.net. Your authorized Husqvarna Motorcycles dealer will be glad to advise you. - Page 45 Final check: Check the vehicle is roadworthy and take a test ride. ○ ● ● ● ● ● ● Read out the fault memory after the test ride using the Husqvarna Motorcy- cles diagnostics tool. ○ ● ● ● ● ●...
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Page 46: 11 Tuning The Chassis
11 TUNING THE CHASSIS 11.1 Fork/shock absorber The fork and the shock absorber offer many options for adapting the chassis to the riding style and the payload. Info The recommendations for the suspension setting are shown in table . The table is located on the underside of the front rider's seat. -
Page 47: Adjusting The Rebound Damping Of The Fork
Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) -
Page 48: Adjusting The High-Speed Compression Damping Of The Shock Absorber
The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info The high-speed compression adjuster takes effect during fast compression of the shock absorber. -
Page 49: Adjusting The Rebound Damping Of The Shock Absorber
Risk of injury Parts of the shock absorber will move around if the shock absorber is detached incor- rectly. The shock absorber is filled with highly compressed nitrogen. – Please follow the description provided. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Turn adjusting screw clockwise up to the last perceptible click. -
Page 50: Adjusting The Handlebar Position
11 TUNING THE CHASSIS 11.9 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –... -
Page 51: Service Work On The Chassis 12
SERVICE WORK ON THE CHASSIS 12 12.1 Raising the motorcycle with a lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle in the area of the footrest bracket. Neither wheel is in contact with the ground. -
Page 52: Removing The Rear Of The Motorcycle From The Wheel Stand
12 SERVICE WORK ON THE CHASSIS 12.4 Removing the rear of the motorcycle from the wheel stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Secure the motorcycle against falling over. -
Page 53: Cleaning The Dust Boots Of The Fork Legs
SERVICE WORK ON THE CHASSIS 12 12.7 Cleaning the dust boots of the fork legs Preparatory work – Remove the fork protector. ( p. 51) Main work – Push dust boots of both fork legs downward. Info The dust boots remove dust and coarse dirt parti- cles from the inside fork tubes. -
Page 54: Installing The Fork Protector
12 SERVICE WORK ON THE CHASSIS 12.9 Installing the fork protector – Position the fork protector on the left fork leg. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis – Position the brake line, wiring harness, and clamp. Mount and tighten screws –... -
Page 55: Mounting The Seat
SERVICE WORK ON THE CHASSIS 12 12.12 Mounting the seat – Stretch the seat at the front ends slightly and position holding tabs on holders The holding tabs engage in the holder. – Press holding tab into the bushings – Insert locking pin into the lock housing and push... -
Page 56: Take Off The Side Cover
12 SERVICE WORK ON THE CHASSIS Main work – Remove screws – Remove screws Info A tool for removing and mounting these screws is located in holder on the underside of the seat. – Take off the left side cover. –... -
Page 57: Removing Front Fender
SERVICE WORK ON THE CHASSIS 12 12.17 Removing front fender Preparatory work – Remove the headlight mask with the headlight. ( p. 89) Main work – Remove screws – Remove screws and take off the fender. F00594-10 12.18 Installing front fender Main work –... -
Page 58: Installing The Air Filter
12 SERVICE WORK ON THE CHASSIS Note Engine damage Unfiltered intake air has a negative effect on the service life of the engine. Dust and dirt will enter the engine without an air filter. – Only operate the vehicle if it is equipped with an air filter. –... -
Page 59: Cleaning The Chain
SERVICE WORK ON THE CHASSIS 12 12.22 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip. – Remove lubricants from the tires using a suitable cleaning agent. Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. –... -
Page 60: Adjusting The Chain Tension
12 SERVICE WORK ON THE CHASSIS – Raise the motorcycle with the rear lifting gear. ( p. 49) Info The check is also possible when the motorcycle is resting on the side stand. – Shift the transmission to neutral position. –... -
Page 61: Checking The Chain, Rear Sprocket, Engine Sprocket, And Chain Guide
SERVICE WORK ON THE CHASSIS 12 Main work – Loosen nut – Remove nuts on the left and right. – Adjust the chain tension by turning adjusting screws left and right. Guideline Chain tension 5 mm (0.2 in) Turn the adjusting screws on the left and right so that the markings on the left and right chain adjusters are in... - Page 62 12 SERVICE WORK ON THE CHASSIS – Pull on the top section of the chain with the specified weight Guideline Weight of chain wear mea- 15 kg (33 lb.) surement – Measure distance of 18 chain rollers in the lower chain section.
- Page 63 SERVICE WORK ON THE CHASSIS 12 – Check the chain sliding piece for wear. » If the lower edge of the chain pins is in line with or below the chain sliding piece: – Change the chain sliding piece. – Check that the chain sliding piece is firmly seated.
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Page 64: Adjusting The Chain Guide
12 SERVICE WORK ON THE CHASSIS 12.26 Adjusting the chain guide – Remove screws . Take off the chain guide. Condition Number of teeth: ≤ 44 teeth – Insert nut in hole . Position the chain guide. – Mount and tighten screws Guideline Screw, chain guide 10 Nm (7.4 lbf ft) -
Page 65: Adjusting The Basic Position Of The Clutch Lever
SERVICE WORK ON THE CHASSIS 12 12.28 Adjusting the basic position of the clutch lever Info When the adjusting screw is turned clockwise, the clutch lever moves closer to the handlebar. When the adjusting screw is turned counterclockwise, the clutch lever moves away from the handlebar. The range of adjustment is limited. - Page 66 12 SERVICE WORK ON THE CHASSIS – Remove screws – Take off cover with membrane – Check the fluid level. 4 mm (0.16 in) Fluid level below con- tainer rim » If the fluid level does not meet specifications: – Correct the fluid level of the hydraulic clutch.
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Page 67: Brake System 13
– Only use spare parts on the brake system which have been approved and recommended by Husqvarna Motorcycles. – Only use tires/wheels approved by Husqvarna Motor- cycles with the corresponding speed index. – Maintain the specified tire pressure. – Ensure that service work and repairs are performed professionally. -
Page 68: Adjusting The Basic Position Of The Hand Brake Lever
Warning Danger of accidents Worn-out brake discs reduce the braking effect. – Make sure that worn-out brake discs are replaced immediately. (Your authorized Husqvarna Motor- cycles workshop will be glad to help.) – Check the front and rear brake disc thickness at multiple... -
Page 69: Checking The Front Brake Fluid Level
– Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Move the brake reservoir mounted on the handlebar to a hori- zontal position. -
Page 70: Checking That The Brake Linings Of The Front Brake Are Secured
Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect. -
Page 71: Checking The Free Travel Of Foot Brake Lever
BRAKE SYSTEM 13 – Check the brake linings for lining thickness ≥ 1 mm (≥ 0.04 in) Minimum thickness » If it is less than the minimum thickness: – Change the front brake linings. – Check the brake linings for damage and cracking. »... -
Page 72: Checking The Rear Brake Fluid Level
Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) – Stand the vehicle upright. -
Page 73: Adding Rear Brake Fluid
Danger of accidents Old brake fluid reduces the braking effect. – Make sure that brake fluid for the front and rear brake is changed in accordance with the service schedule. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Note Environmental hazard Hazardous substances cause environmental damage. -
Page 74: Checking That The Brake Linings Of The Rear Brake Are Secured
Warning Danger of accidents Worn-out brake linings reduce the braking effect. – Ensure that worn-out brake linings are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of accidents Damaged brake discs reduce the braking effect. -
Page 75: Wheels, Tires 14
WHEELS, TIRES 14 14.1 Removing the front wheel Preparatory work – Raise the motorcycle with the rear lifting gear. ( p. 49) – Lift the motorcycle with the front lifting gear. ( p. 50) Main work – Remove screw and pull wheel speed sensor out of the hole. -
Page 76: Installing The Front Wheel
14 WHEELS, TIRES 14.2 Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. Main work –... -
Page 77: Removing The Rear Wheel
WHEELS, TIRES 14 – Take the motorcycle off the front lifting gear. ( p. 50) – Operate the front brake and compress the fork a few times firmly. The fork legs straighten. – Tighten screws Guideline Screw, fork stub 15 Nm (11.1 lbf ft) E00024-10 Finishing work –... -
Page 78: Installing The Rear Wheel
14 WHEELS, TIRES Info Do not operate the foot brake when the rear wheel is removed. – Remove spacer R04972-10 14.4 Installing the rear wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. - Page 79 WHEELS, TIRES 14 – Clean and grease the thread of the wheel spindle and nut Long-life grease ( p. 129) – Clean and grease the wheel spindle. Long-life grease ( p. 129) – Mount the damping rubber and rear sprocket carrier in the rear wheel.
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Page 80: Checking The Rear Hub Damping Rubber Pieces
Warning Danger of accidents If a tire bursts while riding, the vehicle becomes uncontrollable. – Ensure that damaged or worn tires are replaced immediately. (Your authorized Husqvarna Motorcy- cles workshop will be glad to help.) Warning Danger of crashing Different tire tread patterns on the front and rear wheel impair the handling char- acteristic. - Page 81 Danger of accidents Non-approved or non-recommended tires and wheels impact the handling characteristic. – Only use tires/wheels approved by Husqvarna Motorcycles with the corresponding speed index. Warning Danger of accidents New tires have reduced road grip. The contact surface on new tires is not yet roughened.
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Page 82: Tubeless Tire System
The rigid rim design results in a wire spoke wheel that is almost entirely maintenance-free. Husqvarna Motorcycles recommends that the rim seal band is changed after 5 years at the latest, regardless of the actual state of wear. -
Page 83: Checking Spoke Tension
– Check spoke tension regularly, and in particular on a new vehicle. (Your authorized Husqvarna Motorcycles workshop will be glad to help.) Info A loose spoke can unbalance the wheel and other spokes may loosen within a short period. -
Page 84: 15 Electrical System
15 ELECTRICAL SYSTEM 15.1 Removing the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. -
Page 85: Installing The 12-V Battery
ELECTRICAL SYSTEM 15 – Disconnect ABS connection cable and positive cable from the 12-V battery. – Lift out the 12-V battery. Info Never operate the motorcycle with a discharged 12-V battery or without a 12-V battery. In both cases, elec- trical components and safety devices can be dam- aged. -
Page 86: Charging The 12-V Battery
15 ELECTRICAL SYSTEM – Mount engine control unit F00564-11 Finishing work – Mount the seat. ( p. 53) – Set the clock. ( p. 27) 15.3 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. –... -
Page 87: Changing The Main Fuse
ELECTRICAL SYSTEM 15 Main work – Connect a battery charger to the 12-V battery. Switch on the battery charger. Guideline The battery charger must be suitable for the 12-V battery. Info Never remove cover Charge the 12-V battery to a maximum of 10% of the V01095-10 capacity specified on battery housing –... -
Page 88: Changing The Abs Fuses
15 ELECTRICAL SYSTEM – Remove a defective main fuse with needle nose pliers. Info A faulty fuse has a burned-out fuse wire A spare fuse is located in the starter relay. – Insert a new main fuse. Fuse (58011109130) ( p. - Page 89 ELECTRICAL SYSTEM 15 – Unlock holding lug and lift off holder F00572-10 To change the fuse of the ABS hydraulic unit: – Take off the protection cap and remove fuse – Insert a new fuse. Fuse (58011109115) ( p. 121) –...
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Page 90: Changing The Fuses Of Individual Electrical Power Consumers
15 ELECTRICAL SYSTEM 15.6 Changing the fuses of individual electrical power consumers Info The fuse box containing the fuses of individual electrical power consumers is located under the seat. Preparatory work – Remove the seat. ( p. 52) Main work –... -
Page 91: Removing The Headlight Mask With The Headlight
ELECTRICAL SYSTEM 15 Put a spare fuse in the fuse box so that it is available if needed. – Check the function of the electrical power consumer. – Close the fuse box cover. Finishing work – Mount the seat. ( p. -
Page 92: Changing The Headlight Bulb
15 ELECTRICAL SYSTEM – Remove the cloth from the fender and position the headlight mask. Both holding lugs engage in drilled holes of the fender. E00034-10 – Mount and tighten screws Guideline Screw, headlight 5 Nm (3.7 lbf ft) mask –... -
Page 93: Changing The Parking Light Bulb
ELECTRICAL SYSTEM 15 – Pull out headlight bulb – Insert the new headlight bulb. Headlight (H4/socket P43t) ( p. 121) – Insert the protection cap with the bulb socket into the reflec- tor and turn it clockwise all the way. Info Ensure that O-ring is seated properly. -
Page 94: Checking The Headlight Setting
15 ELECTRICAL SYSTEM 15.11 Checking the headlight setting – Position the vehicle upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking. -
Page 95: Changing The Turn Signal Bulb
ELECTRICAL SYSTEM 15 15.13 Changing the turn signal bulb Note Impairments to reflectors and lamps Grease on the reflector reduces the emitted light. Grease on the bulb will evaporate due to the heat and be deposited on the reflector. Grease residue on the bulb reduces heat dissipation and increases the heat of the bulb, thus reducing its service life. -
Page 96: Diagnostics Connector
15 ELECTRICAL SYSTEM 15.15 Diagnostics connector Diagnostics connector is located under the engine control unit. S02147-10... -
Page 97: Cooling System 16
COOLING SYSTEM 16 16.1 Cooling system Water pump in the engine ensures forced circulation of the coolant. The pressure resulting from the warming of the cooling system is regulated by a valve in radiator cap . Heat expansion causes excess coolant to flow into compensating tank . -
Page 98: Checking The Coolant Level
16 COOLING SYSTEM – Stand the motorcycle on its side stand on a horizontal sur- face. – Remove cover of the compensating tank. – Remove radiator cap – Check the antifreeze in the coolant. −25 … −45 °C (−13 … −49 °F) »... -
Page 99: Draining The Coolant
COOLING SYSTEM 16 – Stand the motorcycle on its side stand on a horizontal sur- face. – Check the coolant level in compensating tank The coolant level must be between the two markings. » If the coolant level does not match the specified value: –... -
Page 100: Filling/Bleeding The Cooling System
16 COOLING SYSTEM 16.5 Filling/bleeding the cooling system Warning Danger of poisoning Coolant is harmful to health. – Keep coolant out of the reach of children. – Do not allow coolant to come into contact with the skin, the eyes and clothing. –... -
Page 101: Changing The Coolant
COOLING SYSTEM 16 16.6 Changing the coolant Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. – Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at operating temperature. - Page 102 16 COOLING SYSTEM – Stand the motorcycle on a level surface using the side stand. – Refill with coolant. Coolant 1.20 l Coolant ( p. 127) (1.27 qt.) – Completely fill the radiator with coolant. – Mount radiator cap F00606-11 –...
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Page 103: Tuning The Engine 17
TUNING THE ENGINE 17 17.1 Changing the riding mode Info The desired drive mode can be activated via the MAP button on the combination switch. The setting most recently selected is activated again when restarting. The drive mode can also be changed during the ride. Condition Throttle grip closed. -
Page 104: Checking The Basic Position Of The Shift Lever
If the TC indicator lamp and both riding mode lamps light up at same time, a malfunction has been detected in the traction control. Contact an authorized Husqvarna Motorcycles work- shop. 17.3 Checking the basic position of the shift lever Info When driving, the shift lever must not touch the rider's boot when in the basic position. -
Page 105: Service Work On The Engine 18
SERVICE WORK ON THE ENGINE 18 18.1 Changing the fuel screen Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –... -
Page 106: Checking The Engine Oil Level
18 SERVICE WORK ON THE ENGINE 18.2 Checking the engine oil level Condition The engine is at operating temperature. Preparatory work – Stand the motorcycle upright on a horizontal surface. Main work – Check the engine oil level. Info After switching off the engine, wait one minute before checking the level. - Page 107 SERVICE WORK ON THE ENGINE 18 – Remove oil drain plug with the magnet and seal ring. – Allow the engine oil to drain completely. F00579-10 – Thoroughly clean the oil drain plug with magnet. – Mount and tighten the oil drain plug with the magnet and new seal ring.
- Page 108 18 SERVICE WORK ON THE ENGINE – Remove screw plug with oil screen and the O-rings. – Allow the engine oil to drain completely. – Thoroughly clean the parts and the sealing surfaces. F00583-10 – Position oil screen with the O-rings on a pin wrench. –...
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Page 109: Adding Engine Oil
Engine oil (SAE 10W/50) ( p. 127) Info For optimal performance of the engine oil, do not mix different types of engine oil. H01066-10 Husqvarna Motorcycles recommends changing the engine oil. – Mount and tighten filler plug together with the O-ring. - Page 110 18 SERVICE WORK ON THE ENGINE Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. – Always make sure there is sufficient ventilation when running the engine. – Use effective exhaust extraction when starting or running the engine in an enclosed space.
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Page 111: Cleaning, Care 19
CLEANING, CARE 19 19.1 Cleaning the motorcycle Note Material damage Components become damaged or destroyed if a pressure cleaner is used incorrectly. The high pressure forces water into the electrical components, connectors, throttle cables, and bearings, etc. Pressure which is too high causes malfunctions and destroys components. –... -
Page 112: Checks And Maintenance Steps For Winter Operation
19 CLEANING, CARE Info The heat produced causes water at inaccessible loca- tions in the engine and on the brake system to evapo- rate. – Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate. –... - Page 113 CLEANING, CARE 19 Info Corrosion inhibitor must not come in contact with the brake discs as this would greatly reduce the braking force. – Clean the chain. ( p. 57)
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Page 114: 20 Storage
12-V battery without direct sunlight – Store the vehicle in a dry location that is not subject to large fluctuations in temperature. Info Husqvarna Motorcycles recommends raising the motorcycle. – Raise the motorcycle with the rear lifting gear. ( p. 49) –... -
Page 115: Preparing For Use After Storage
STORAGE 20 Info Do not use non-porous materials since they prevent humidity from escaping, thus causing corrosion. Avoid running the engine for a short time only. Since the engine cannot warm up properly, the water vapor produced during combustion condenses and causes valves and the exhaust system to rust. -
Page 116: 21 Troubleshooting
Quick release coupling not Join quick release coupling. joined – Malfunction in the electronic Read out the fault memory using the fuel injection Husqvarna Motorcycles diagnostics tool. – Throttle opened while starting When starting, DO NOT open the throttle. –... - Page 117 – Malfunction in ABS Read out the ABS fault memory using the Husqvarna Motorcycles diagnos- tics tool. – High oil consumption Engine vent hose bent Route the vent hose without bends or change it if necessary.
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Page 118: 22 Technical Data
22 TECHNICAL DATA 22.1 Engine Design 1-cylinder 4-stroke engine, water-cooled Displacement 692.7 cm³ (42.271 cu in) Stroke 80 mm (3.15 in) Bore 105 mm (4.13 in) Compression ratio 12.7:1 Idle speed Coolant temperature: ≥ 70 °C (≥ 158 °F) 1,600 … 1,700 rpm Control OHC, intake with cam levers, exhaust controlled by rocker arm, chain drive... -
Page 119: Engine Tightening Torques
TECHNICAL DATA 22 22.2 Engine tightening torques Screw, membrane fixation 2 Nm (1.5 lbf ft) ® Loctite 243™ Hose clamp, intake flange 2.5 Nm (1.84 lbf ft) Oil nozzle for clutch lubrication 0.4 Nm (0.3 lbf ft) Oil nozzle for conrod bearing 0.8 Nm (0.59 lbf ft) lubrication Locking screw for bearing... - Page 120 22 TECHNICAL DATA Screw, cylinder head 10 Nm (7.4 lbf ft) ® Loctite 243™ Screw, engine case 10 Nm (7.4 lbf ft) Screw, engine case M6x25 10 Nm (7.4 lbf ft) Screw, engine case M6x30 10 Nm (7.4 lbf ft) Screw, engine case M6x70 10 Nm (7.4 lbf ft)
- Page 121 TECHNICAL DATA 22 Screw, cylinder head Tightening sequence: Tighten diagonally, beginning with the rear screw on the timing chain shaft. 1st stage 15 Nm (11.1 lbf ft) 2nd stage 30 Nm (22.1 lbf ft) 3rd stage 45 Nm (33.2 lbf ft) 4th stage 60 Nm (44.3 lbf ft) Thread greased...
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Page 122: Capacities
22 TECHNICAL DATA 22.3 Capacities 22.3.1 Engine oil Engine oil 1.70 l (1.8 qt.) Engine oil (SAE 10W/50) ( p. 127) 22.3.2 Coolant Coolant 1.20 l (1.27 qt.) Coolant ( p. 127) 22.3.3 Fuel Fuel tank capacity, approx. 12.4 l (3.28 US gal) Super unleaded (ROZ 95) p. -
Page 123: Electrical System
The tires specified represent one of the possible series production tires. For alternative manufacturers, if any, contact an authorized dealer or qualified tire dealership. If local road approval regulations apply, these and the respective technical specifications must be observed. Additional information is available in the Service section under: www.husqvarna‑motorcycles.com 22.7 Fork Fork article number... -
Page 124: Shock Absorber
22 TECHNICAL DATA Full payload 10 clicks Spring length with preload spacer(s) 461.5 mm (18.169 in) Spring rate Medium (standard) 5.3 N/mm (30.3 lb/in) Fork length 878.5 mm (34.587 in) Fork oil per fork leg 620 ml (20.96 fl. oz.) Fork oil (SAE 5) ( p. - Page 125 TECHNICAL DATA 22 Remaining screws, chassis 3 Nm (2.2 lbf ft) Screw, fixed grip 5 Nm (3.7 lbf ft) ® Loctite 243™ Spoke nipple, front wheel M4.5 4 Nm (3 lbf ft) Spoke nipple, rear wheel M4.5 4 Nm (3 lbf ft) Rear fairing screw, tail light 3 Nm (2.2 lbf ft) Remaining nuts, chassis...
- Page 126 22 TECHNICAL DATA Screw, battery terminal 4.5 Nm (3.32 lbf ft) Screw, brake assembly 5 Nm (3.7 lbf ft) Screw, brake fluid reservoir for 5 Nm (3.7 lbf ft) rear brake Screw, brake hose bracket 6 Nm (4.4 lbf ft) ®...
- Page 127 TECHNICAL DATA 22 Remaining screws, chassis 25 Nm (18.4 lbf ft) Screw, bottom triple clamp 12 Nm (8.9 lbf ft) Screw, chain sliding piece 15 Nm (11.1 lbf ft) Screw, connection lever on frame 30 Nm (22.1 lbf ft) Loctite ®...
- Page 128 22 TECHNICAL DATA Screw, front brake caliper M10x1.25 45 Nm (33.2 lbf ft) ® Loctite 243™ Lambda sensor M12x1.25 25 Nm (18.4 lbf ft) Copper paste Screw, swingarm pivot M12x1.5 80 Nm (59 lbf ft) Nut, angle lever to link fork M14x1.5 100 Nm (73.8 lbf ft) Nut, linkage lever to rocker arm...
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Page 129: Substances 23
SUBSTANCES 23 Brake fluid DOT 4 / DOT 5.1 Standard/classification – Guideline – Use only brake fluid that complies with the specified standard (see specifications on the container) and that exhibits the corresponding properties. Recommended supplier Castrol – REACT PERFORMANCE DOT 4 ®... - Page 130 23 SUBSTANCES Fork oil (SAE 5) Standard/classification – SAE ( p. 130) (SAE 5) Guideline – Use only oils that comply with the specified standards (see specifications on the container) and that pos- sess the corresponding properties. Recommended supplier ® MOTOREX –...
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Page 131: Auxiliary Substances 24
AUXILIARY SUBSTANCES 24 Chain cleaner Recommended supplier ® MOTOREX – Chain Clean Long-life grease Recommended supplier ® MOTOREX – Bike Grease 2000 Motorcycle cleaner Recommended supplier ® MOTOREX – Moto Clean Perfect finish and high gloss polish for paints Recommended supplier ®... -
Page 132: 25 Standards
25 STANDARDS JASO T903 MA2 Different technical development directions required a separate specification for motorcycles – the JASO T903 MA2 standard. Earlier, engine oils from the automobile industry were used for motorcycles because there was no separate motorcycle specification. Whereas long service intervals are demanded for automobile engines, the focus for motorcycle engines is on high performance at high engine speeds. -
Page 133: Index Of Special Terms 26
INDEX OF SPECIAL TERMS 26 Anti-lock braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces Easy Shift Engine electronics function for shifting up and down without clutch actuation Motorcycle Traction Control Auxiliary function of the motor control that reduces engine torque with spinning rear wheel On-board diagnosis... -
Page 134: 27 List Of Abbreviations
27 LIST OF ABBREVIATIONS Art. no. Article number circa compare e.g. for example etc. et cetera i.a. inter alia number poss. possibly... -
Page 135: List Of Symbols 28
Fuel level warning lamp lights up orange – The fuel level has reached the reserve mark. Malfunction indicator lamp lights up orange – The OBD has detected an error in the vehicle electronics. Come safely to a halt, and contact an authorized Husqvarna Motorcycles work- shop. -
Page 136: Index
INDEX INDEX Chain checking ......59 cleaning ......57 12-V battery dirt, checking for . - Page 137 INDEX Figures ......13 Key number ......16 Foot brake lever .
- Page 138 INDEX Refueling tires ......121 fuel ......41 Throttle grip .
- Page 139 *3402674en* 3402674en 12.10.2022 Husqvarna Motorcycles GmbH Stallhofnerstraße 3 5230 Mattighofen Austria Photo: Mitterbauer/KISKA, www.husqvarna‑motorcycles.com Husqvarna Motorcycles GmbH...