Yamaha X MAX CZD300-A Owner's Manual

Yamaha X MAX CZD300-A Owner's Manual

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Summary of Contents for Yamaha X MAX CZD300-A

  • Page 1: Table Of Contents

    Read this manual carefully before operating this vehicle. Location of important labels OWNER’S MANUAL Safety information Description Smart key system Smartphone Connectivity System Instrument and control functions For your safety – pre-operation checks Operation and important riding points Periodic maintenance and adjustment MOTORCYCLE Scooter care and storage CZD300-A...
  • Page 2: Read This Manual Carefully Before Operating This Vehicle

    EAU93780 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • Page 3 EAUN3941 Use of trade marks ® The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. iOS is a registered trademark or trademark of Cisco Systems, Inc. and/or its affiliates in the United States and certain other countries.
  • Page 5 EAU10114 Welcome to the Yamaha world of motorcycling! As the owner of the CZD300-A, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 6 Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
  • Page 7 Important manual information EAUN0430 CZD300-A OWNER’S MANUAL ©2023 PT Yamaha Indonesia Motor Manufacturing 1st edition, October 2022 All rights reserved. Any reprinting or unauthorized use without the written permission of PT Yamaha Indonesia Motor Manufac- turing is expressly prohibited. Printed in Indonesia.
  • Page 8 Table of contents Location of important labels... 1-1 Instrument and control Operation and important riding functions..........6-1 points..........8-1 Safety information......2-1 Indicator lights and warning Engine break-in....... 8-1 Further safe-riding points ....2-5 lights ..........6-1 Starting the engine ......8-2 Helmets ..........
  • Page 9 Table of contents Tires..........9-21 Scooter care and storage....10-1 Cast wheels........9-22 Matte color caution....... 10-1 Checking the front and rear Care ..........10-1 brake lever free play....9-23 Storage ......... 10-3 Checking the front and rear brake pads .........9-23 Specifications ......... 11-1 Checking the brake fluid level ..9-24 Changing the brake fluid ....9-25 Consumer information....
  • Page 10: Location Of Important Labels

    Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
  • Page 11 Location of important labels 100kPa=1bar kPa, psi kPa, psi 200, 29 225, 33 200, 29 225, 33 1WD-F1668-02 2PL-F1568-01 B74-F2259-00...
  • Page 12: Safety Information

    Safety information z Never operate a scooter without EAU1026B conspicuous appears to be very proper training or instruction. Take effective in reducing the chance of training course. Beginners this type of accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
  • Page 13 Safety information z Many accidents involve inexperi- • Always signal before turning or Protective Apparel enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter erators who have been involved in other motorists can see you. accidents are the result of head inju- z The posture of the operator and accidents do not even have a cur-...
  • Page 14 Safety information z Do not run engine outdoors where z Cargo and accessory weight Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to monoxide, a deadly gas. Breathing a building through openings such the scooter as possible.
  • Page 15 Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may been designed, tested, and approved death.
  • Page 16: Further Safe-Riding Points

    Safety information Aftermarket Tires and Rims cation for the straps carefully so EAU57600 Further safe-riding points The tires and rims that came with your the straps will not rub against z Be sure to signal clearly when scooter were designed to match the painted surfaces during transport.
  • Page 17: Helmets

    Safety information z Always wear a helmet, gloves, EAUU0033 Correct usage Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a brightly colored jacket. your chances of a severe head injury or z Do not carry too much luggage on death in the event of an accident.
  • Page 18 Safety information ZAUU0004 ZAUU0006 z Full-type: use only for riding at low to mid-range speeds ZAUU0005 z Full-face-type: use for riding at mid-range to high speeds...
  • Page 19: Description

    Description EAU10411 Left view 1. Storage compartment A (page 6-28) 9. Engine oil drain bolt (page 9-11) 2. Tool kit (page 9-2) 10.Engine oil filter element (page 9-11) 3. Grab bar (page 8-3) 11.Sidestand (page 6-34) 4. Air filter element (page 9-16) 12.Spark plug (page 9-9) 5.
  • Page 20: Right View

    Description EAU10421 Right view 10,11 13 12 1. Tail light 9. Fuses (page 9-31) 2. Rear turn signal light (page 9-33) 10.Headlight (page 9-32) 3. Rear storage compartment (page 6-28) 11.Auxiliary light (page 9-32) 4. Fuel tank cap (page 6-26) 12.Centerstand (page 9-27) 5.
  • Page 21: Controls And Instruments

    Description EAU10431 Controls and instruments 1. Rear brake lever (page 6-23) 9. Throttle grip (page 9-20) 2. Left handlebar switches (page 6-20) 10.Main switch (page 4-7) 3. Rear brake fluid reservoir (page 9-24) 11.Power outlet (page 6-33) 4. Infotainment display (page 6-5) 5.
  • Page 22: Smart Key System

    Smart key system EAU76444 Smart key system The smart key system enables you to operate the vehicle without using a mechanical key. In addition, there is an answer-back function to help you lo- cate the vehicle in a parking lot. (See page 4-5.) 1.
  • Page 23: Operating Range Of The Smart Key System

    Smart key system z You are carrying or using com- EAU76453 smart key system may not work or its Operating range of the smart munication equipment such as operating range may become very key system radios or mobile phones in short.
  • Page 24: Handling Of The Smart Key And Mechanical Keys

    Smart key system EAU78624 EWA17952 need to be replaced at considerable Handling of the smart key and WARNING cost. Keep the identification number mechanical keys z The smart key should be carried card in a safe place. with you. Do not store it on the ECA21573 NOTICE vehicle.
  • Page 25: Smart Key

    Yamaha dealer check the vehicle. z If the smart key continually re- holders, TVs, and computers. z Keep the smart key away from ceives radio waves, the smart key electric medical equipment.
  • Page 26 Smart key system To turn the smart key on or off Operating range of the answer-back 2. Turn the main switch to “OFF”, Push the smart key button for approxi- function and then push the main switch mately 1 second to turn the smart key The approximate operating range of knob once.
  • Page 27: Smart Key Battery

    Smart key system z Do not expose the battery to di- EAU83294 Smart key battery rect sunlight or other heat Dispose of the removed battery in ac- sources. cordance with local regulations. 3. Note the polarity of the battery To replace the smart key battery and install it with the positive “+”...
  • Page 28: Main Switch

    Smart key system ECA15785 EAU76893 pushing the main switch knob and Main switch NOTICE confirmation with the smart key has z Use a cloth when opening the taken place, the main switch can be turned while the smart key system indi- smart key case with a screw- cator light is on (approximately 4 sec- driver.
  • Page 29 Smart key system EAU76502 2. The turn signal lights flash once and the vehicle power turns off. z If the vehicle battery voltage is low, the turn signal lights will not flash. When the main switch is turned to z See “Emergency mode” on page “OFF”...
  • Page 30 Smart key system To open the seat and storage compart- ment A 1. “SEAT” button 1. “LID” button 1. Push. 2. Turn. 1. With the smart key turned on and within operating range, push the main switch knob. 2. While the smart key system indi- cator light is on, turn the main switch to “OPEN”.
  • Page 31 Smart key system Open position reminder EAU76521 “ ” (lock) To prevent you from accidentally leav- If the steering will not lock, try turning ing the vehicle unlocked by walking the handlebar back to the right slightly. away with the main switch still in the “OPEN”...
  • Page 32 Smart key system EAU79000 “ ” (fuel tank cap lid) Make sure that fuel tank cap lid is se- To open the fuel tank cap lid curely closed before starting off. 1. Push. 2. Turn. 1. With the smart key turned on and within operating range, push the main switch knob.
  • Page 33: Smartphone Connectivity System

    1. “ ”/“ ” switches hicle through a communication control 2. “ ” switch unit (CCU) and the Yamaha Motorcycle 3. “ ” button Connect app on your phone. This manual uses the following terms z GPS navigation (requires Garmin...
  • Page 34 Yamaha Motorcycle Connect is a free z Short press the “ ” button to cy- app which is needed to complete the...
  • Page 35: Initial Setup

    CCU and start using etc.). smart features. 1. Download and install the Yamaha 1. Download/install the Yamaha Mo- Motorcycle Connect app on your torcycle Connect app on your smartphone.
  • Page 36 If a Bluetooth pairing record is de- 4. Open the Yamaha Motorcycle 6. Accept the pairing request on your leted from the smartphone, then Connect app and navigate to the smartphone.
  • Page 37 Garmin StreetCross terms the weather information will be the road. of use. from a location 1 hour away on z Yamaha shall not be liable for any route to the destination. damages resulting from the use of the Garmin StreetCross app.
  • Page 38 “ ” icon will appear next to the StreetCross app on your smart- connected smartphone device name in phone. the “Paired devices” list. (See page 2. Make sure the Yamaha Motorcy- 6-16.) cle Connect is connected to the CCU. Bluetooth Headset Pairing 3.
  • Page 39: Telephone

    Smartphone Connectivity System z For some smartphones, when a EAU99123 active phone call indicator Telephone icon “ ” will appear for the duration of call is active and a second incom- This vehicle is equipped with a tele- the call. ing call is rejected, the displayed phone function that requires both a caller ID might change to the sec-...
  • Page 40: Connection Troubleshooting

    3. Delete Bluetooth pairing informa- surroundings and ensure safe- tion from both smartphone and vehicle. 4. Reboot the Yamaha Motorcycle Connect app and Garmin Street- Cross app. Select “Details” and check the connec- tion as instructed on the screen.
  • Page 41: Instrument And Control Functions

    This warning light comes on if a prob- lights high beam of the headlight is switched lem is detected in the engine or other vehicle control system. If this occurs, have a Yamaha dealer check the on- EAU88880 board diagnostic system. Coolant temperature warning light “...
  • Page 42: Dual Displays

    Instrument and control functions z Have a Yamaha dealer check EAUN2772 EAU99271 Smart key system indicator light Dual Displays the vehicle as soon as possible. “ ” This indicator light communicates the status of the smart key system. When If the engine is revved while the brakes...
  • Page 43: Main Display

    This indicator will come on every the menu system on the infotainment 20000 km (12500 mi). When it appears display. (See page 6-18.) have a Yamaha dealer replace the V- Belt. Speedometer The speedometer shows the vehicle’s To turn off the oilchange and V-belt re- traveling speed.
  • Page 44 Instrument and control functions fotainment display menu system. (See the distance traveled from that point. page 6-19.) After refueling and traveling some dis- The tripmeters can be reset using the tance, TRIP F will automatically reset. “Settings” o “Information / Reset” o Icy road warning indicator “Trip mileage reset”...
  • Page 45: Infotainment Display

    Instrument and control functions z If the display becomes too hot, the EAU99135 Short press the “ ” button to cycle Infotainment display screen brightness levels will auto- between the home screens. The infotainment display provides the matically reduce to avoid damage While a home screen is displayed, rider with easy access to smart fea- to the components.
  • Page 46 Instrument and control functions Tachometer visualizer ECO visualizer expands/contracts to indicate the cur- rent vehicle speed. When the speed limit is reached/exceeded, the outer circle will change color to orange. The speed limit is obtained via the nav- igation system. If the Garmin Street- Cross app is not connected or if the speed limit for the current road is oth- erwise unavailable, then the speed limit...
  • Page 47 Instrument and control functions z For some smartphones, using the phone function while navigation is in progress may display a connec- tion error after returning to the navigation screen. If this happens, follow the instructions on the dis- play. (See page 5-1.) z If the connected smartphone’s AI assistant function is deactivated in the smartphones’s settings, and a...
  • Page 48 Instrument and control functions z Average fuel consumption (AVG Average fuel consumption (AVG FUEL) FUEL) When using kilometers, the average z “---” will be displayed if the de- z Instantaneous fuel consumption fuel consumption display can be set to tected temperature is lower than – (INST FUEL) “km/L”...
  • Page 49 ” z Permission to access notifications press the “ ” switch to open the This icon comes on when the Garmin must be granted to the Yamaha menu system and navigate to “ Set- StreetCross app is connected. tings” o “Clock” o “Manual Adjust- Motorcycle Connect app on the smartphone.
  • Page 50: Menu System

    Short press the “ icon “ ” ” button to cy- This icon comes on when the Yamaha cle between the home screens or Motorcycle Connect app is success- return to the previous screen in the fully connected to the CCU.
  • Page 51 Instrument and control functions z Long press the “ ” button to exit “ Phone” “ Music” the menu system and return to the home screen. The menu system is divided into the following main functions: Telephone function for an active call.
  • Page 52 Instrument and control functions z With “ may not display, or the next/previ- ODO/TRIP” highlighted This module contains a list of com- ous track and volume adjustment in the top menu, long press mands for the navigation system: (See may not function. the “...
  • Page 53 Instrument and control functions Navigation” o “Favorites” If a route requires a toll, you will be “ prompted to search for another route without tolls. Select “Yes” to find a route without tolls. Select “No” to ac- cept the current route. After 10 seconds, the route (with tolls) will be selected automatically.
  • Page 54 Instrument and control functions Navigation” o “Nearby Gas sta- “ This module changes the navigation tions” system display mode (Default view/Turn list/Turn-by-turn). After se- lection, the navigation home screen will open in the selected display mode. “ Notification” z For some smartphones and/or ap- Shows a list of nearby gas stations and plications, notifications may not their distance from current location.
  • Page 55 Instrument and control functions Settings” o “Traction Control” “ Weather” “ Settings” “ This module displays weather informa- The Settings menu contains the follow- Short press the “ ” switch to turn the tion at your current location. Short ing: traction control system ON/OFF.
  • Page 56 “Paired devices” “Bluetooth” “Delete pairing”: Deletes the selected Paired smartphones are listed here. paired device from the CCU memory. The Yamaha Motorcycle Connect app “Connect”: Connect to the selected “Bluetooth” symbol “ ” next to a device name in- paired device.
  • Page 57 The clock can be set to auto-adjust in sync with a smartphone. “Auto Adjust- ment” ON is indicated by the check- mark and requires a connection with the Yamaha Motorcycle Connect app. (See page 5-2.) “Manual Adjustment” allows the clock to be calibrated man- ually.
  • Page 58 Instrument and control functions The infotainment display brightness setting has 3 levels. Short press When “mile” is selected for the “Mile- the “ ”/“ ” switches to adjust the age” unit, the “Fuel” unit is automati- brightness setting up/down. Short cally changed to “MPG”.
  • Page 59 Instrument and control functions Settings” o “Legal information” “ “Trip mileage reset” “Maintenance reset” Third-party license agreements can be This module allows reset of the tripme- This module allows reset of the mainte- viewed here. ters on the main display. Short press nance tripmeters and their associated the “...
  • Page 60: Handlebar Switches

    Instrument and control functions z TRIP TIME “Vehicle info.” EAU1234T Handlebar switches z infotainment display home screen selection Left z navigation view setting z notification list z weather info. z Bluetooth settings z clock z language settings Confirm by selecting “OK”. This module allows reset of the vehicle information display items.
  • Page 61 Instrument and control functions Right EAU12461 The hazard lights are used in case of an Turn signal switch “ ” emergency or to warn other drivers To signal a right-hand turn, push this when your vehicle is stopped where it switch to “...
  • Page 62: Front Brake Lever

    Instrument and control functions z Short press the “ ” switch to EAUN3910 EAU12902 Menu switches Front brake lever open the menu system from the home screen or execute a selec- tion in the menu system. z Short press the “ ”...
  • Page 63: Rear Brake Lever

    EAU12952 EAU78201 Rear brake lever z The ABS performs a self-diagnos- The Yamaha ABS (Anti-lock Brake tic test each time the vehicle first System) features a dual electronic con- starts off after the main switch is trol system, which acts on the front and turned to “ON”...
  • Page 64: Traction Control System

    Instrument and control functions EAUN3962 Setting the traction control system Traction control system The traction control system helps maintain traction when accelerating on slippery surfaces, such as unpaved or wet roads. If sensors detect that the rear wheel is starting to slip (uncon- trolled spinning), the traction control system assists by regulating engine power until traction is restored.
  • Page 65 4. Have a Yamaha dealer check the vehicle and turn off the “ ” Resetting the traction control sys- warning light.
  • Page 66: Fuel Tank Cap

    Instrument and control functions EAU78503 EWA11092 Fuel tank cap WARNING Make sure that the fuel tank cap is To remove the fuel tank cap properly closed after filling fuel. 1. With the smart key turned on and Leaking fuel is a fire hazard. within operating range, turn the main switch to “...
  • Page 67: Fuel

    Instrument and control functions EAU13213 ately. If gasoline spills on your skin, Fuel wash with soap and water. If gaso- Make sure there is sufficient gasoline in line spills on your clothing, change the tank. your clothes. EWA10882 WARNING EAUN0750 Gasoline and gasoline vapors are extremely flammable.
  • Page 68: Fuel Tank Overflow Hose

    Instrument and control functions EAU58301 EAU13435 EAU78515 Fuel tank overflow hose Catalytic converter Storage compartments The exhaust system contains catalytic converter(s) to reduce harmful exhaust This model is equipped with 3 storage emissions. compartments. The front storage com- EWA10863 partments and rear storage compart- WARNING ment are located as shown.
  • Page 69 Instrument and control functions z Storage compartment A can only be opened using the smart key system. (See page 4-8.) z The seat/rear storage compart- ment can be opened using the smart key system or the mechani- cal key. z Some helmets cannot be stored in 1.
  • Page 70: Windscreen

    Instrument and control functions z Since the storage compartment EAUN3921 Windscreen may get wet while the vehicle is Be sure to close the seat and all stor- To suit the rider’s preference, the wind- being washed, wrap any articles age compartments before starting off. screen height can be changed to one stored in the compartment in a of two positions.
  • Page 71 Instrument and control functions windscreen could cause an ac- cident. Be sure to tighten the screws to the specified torque. [EWAN0080] 1. Quick fastener 1. Bolt 2. Bolt access cover To change the windscreen height to 2. Remove the windscreen by re- the low position moving the bolts.
  • Page 72: Handlebar Position

    The handlebar can be adjusted to one of two positions to suit the rider’s pref- EWA10211 WARNING erence. Have a Yamaha dealer adjust the position of the handlebar. Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may re- sult.
  • Page 73: Power Outlet

    Instrument and control functions EAUN3820 3. Remove the power outlet cap. Power outlet EWAN0050 1 (a) WARNING To prevent electrical shock or short- circuiting, install the cap when the power outlet is not in use. ECAN0210 NOTICE The accessory connected to the 1.
  • Page 74: Sidestand

    EAU80922 Sidestand Ignition circuit cut-off system Yamaha dealer repair it if it does not The sidestand is located on the left This system prevents engine starts un- function properly. side of the frame. Raise the sidestand less the sidestand is up.
  • Page 75 The sidestand switch may not be working. With the engine still off: The vehicle should not be ridden until 6. Move the sidestand up. checked by a Yamaha dealer. 7. Apply the front or rear brake. 8. Push the start switch. Does the engine start? The brake switch may not be working.
  • Page 76: For Your Safety - Pre-Operation Checks

    • If necessary, add recommended coolant to specified level. 9-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
  • Page 77 • Make sure that operation is smooth. • Check throttle grip free play. Throttle grip 9-20, 9-26 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. • Make sure that operation is smooth. Control cables 9-26 •...
  • Page 78: Operation And Important Riding Points

    ECA10311 NOTICE there is a control or function you do not between 0 and 1600 km (1000 mi). For understand, ask your Yamaha dealer. this reason, you should read the fol- z Keep the engine speed out of EWA10272 lowing material carefully.
  • Page 79: Starting The Engine

    Operation and important riding points EAU78231 ECA22510 EAU78221 Starting the engine NOTICE ECA10251 If a warning or indicator light does NOTICE not work as described above, see This model is equipped with a lean an- See page 8-1 for engine break-in in- page 6-1 for the corresponding gle sensor to stop the engine in case of structions prior to operating the ve-...
  • Page 80: Starting Off

    Operation and important riding points EAUN0073 EAU45093 EAU16782 Starting off Acceleration and deceleration ECAN0072 1. While pulling the rear brake lever NOTICE with your left hand and holding the Do not ride through deep water, oth- grab bar with your right hand, erwise the engine may be damaged.
  • Page 81: Braking

    2. Apply both front and rear brakes to turn the main switch to “OFF” simultaneously while gradually in- or “ ”. Otherwise, the battery may creasing the pressure. discharge. z The sidestand alarm beeper can be set to not activate. Please con- tact your Yamaha dealer.
  • Page 82 Operation and important riding points EWA10312 WARNING z Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned. z Do not park on a slope or on soft ground, otherwise the vehicle may overturn, increasing the risk of a fuel leak and fire.
  • Page 83: Periodic Maintenance And Adjustment

    To avoid possible burns, let tivities incorrectly may increase brake components cool before your risk of injury or death during touching them. service or while using the vehicle. If you are not familiar with vehicle ser- vice, have a Yamaha dealer perform service.
  • Page 84: Tool Kit

    However, a torque wrench and other tools are necessary to perform certain maintenance work correctly. If you do not have the tools or experi- ence required for a particular job, have your Yamaha dealer perform it for you.
  • Page 85: Periodic Maintenance Chart For The Emission Control System

    From 25000 km or 25 months, repeat the maintenance intervals starting from 5000 km or 5 months. z Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills.
  • Page 86 Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 5000 km 10000 km 15000 km 20000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 5 months 10 months 15 months 20 months • Check control system for dam- Evaporative emis- age.
  • Page 87: General Maintenance And Lubrication Chart

    Diagnostic system — — — — — — ing Yamaha diagnostic tool. check • Check the error codes. Air filter element • Replace. Every 10000 km (6000 mi) 3 * Pre air filter element • Clean. Every 10000 km (6000 mi) Sub air filter ele- •...
  • Page 88 Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 5000 km 10000 km 15000 km 20000 km ITEM CHECK OR MAINTENANCE JOB CHECK 1 month 5 months 10 months 15 months 20 months — — — — 12 * Wheels •...
  • Page 89 • Check coolant level and vehicle — — — — — for coolant leakage. 24 * Cooling system • Change with Yamaha genuine Every 3 years coolant. — — — — — • Check for oil leakage. Final transmission —...
  • Page 90 Periodic maintenance and adjustment EAUN3980 z Engine air filter and V-belt air filter • This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it. • The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when riding in unusually wet or dusty areas.
  • Page 91: Removing And Installing The Panel

    1. Panel A could be operating improperly. Do not attempt to diagnose such problems EAUN3931 yourself. Instead, have a Yamaha deal- er check the vehicle. Panel A If the spark plug shows signs of elec- trode erosion and excessive carbon or To remove the panel other deposits, it should be replaced.
  • Page 92: Canister

    Periodic maintenance and adjustment Before installing a spark plug, the EAU36113 Canister spark plug gap should be measured If a torque wrench is not available with a wire thickness gauge and, if when installing a spark plug, a good necessary, adjusted to specification. estimate of the correct torque is 1/4–...
  • Page 93: Engine Oil And Oil Filter Element

    Periodic maintenance and adjustment EAU79021 3. Remove the engine oil filler cap Engine oil and oil filter ele- and its O-ring, and then remove ment the engine oil drain bolt and its The engine oil level should be checked gasket to drain the oil from the before each ride.
  • Page 94 Periodic maintenance and adjustment 6. Remove and replace the oil filter Tightening torque: element and O-ring. Engine oil drain bolt: 20 N·m (2.0 kgf·m, 15 lb·ft) 9. Refill with the specified amount of the recommended engine oil. Recommended engine oil: See page 11-1.
  • Page 95: Why Yamalube

    EAU20067 Why Yamalube Final transmission oil for several minutes while checking YAMALUBE oil is a Genuine YAMAHA The final transmission case must be it for oil leakage. If oil is leaking, Part born of the engineers’ passion checked for oil leakage before each...
  • Page 96: Coolant

    Periodic maintenance and adjustment 6. Install the final transmission oil EAU20071 Coolant drain bolt and its new gasket, and The coolant level should be checked then tighten the bolt to the speci- before each ride. In addition, the cool- fied torque. ant must be changed at the intervals specified in the periodic maintenance Tightening torque:...
  • Page 97 Periodic maintenance and adjustment added to the coolant, have a Yamaha dealer check the anti- freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. [ECA10473] 1. Coolant level check window 1. Coolant reservoir cover 2.
  • Page 98: Air Filter And V-Belt Case Air Filter Elements

    Have a ter element should be replaced, and the hose from the clamp, clean it, Yamaha dealer change the coolant. the pre air filter element and the V-belt and then install it. WARNING! Never attempt to remove...
  • Page 99 Periodic maintenance and adjustment case. The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA10482] 7. Pull the pre air filter element out, and then blow out the dirt with compressed air as shown.
  • Page 100 Periodic maintenance and adjustment 1. Long screw 1. Screw 8. Check the pre air filter element for damage, and replace it if neces- 11. Install the rubber plugs. 4. Remove the air filter case bolts. sary. 9. Insert the pre air filter element into Cleaning the V-belt case air filter el- the air filter case cover.
  • Page 101 Periodic maintenance and adjustment 7. Remove the air filter element, and 9. Insert the element into the V-belt then blow out the dirt with com- case. pressed air from the clean side as 10. Install the V-belt case air filter cov- shown.
  • Page 102: Checking The Throttle Grip Free Play

    This service must be performed when 1. Throttle grip free play the engine is cold. Throttle grip free play: 3.0–5.0 mm (0.12–0.20 in) Periodically check the throttle grip free play and, if necessary, have a Yamaha dealer adjust it. 9-20...
  • Page 103: Tires

    Operation of this vehicle with im- the sidewall is cracked, contact a senger, cargo, and any accessories. proper tire pressure may cause se- Yamaha dealer immediately and have vere injury or death from loss of the tire replaced. EWA10512 control.
  • Page 104: Cast Wheels

    When a tire tread EWA10462 note the following points regarding the WARNING begins to show crosswise lines, specified wheels. have a Yamaha dealer replace The front and rear tires should be of z The wheel rims should the tire immediately.
  • Page 105: Checking The Front And Rear

    EAU22312 Checking the front and rear Checking the front and rear brake lever ends. If there is free play, brake lever free play brake pads have a Yamaha dealer inspect the brake system. Front Front brake EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
  • Page 106: Checking The Brake Fluid Level

    1. Minimum level mark the wear indicator almost touches the Specified brake fluid: brake disc, have a Yamaha dealer re- YAMAHA GENUINE BRAKE FLUID place the brake pads as a set. (DOT 4)
  • Page 107: Changing The Brake Fluid

    EAU22734 Changing the brake fluid id; otherwise, the rubber seals Yamaha dealer check the cause before Have a Yamaha dealer change the may deteriorate, causing leak- further riding. brake fluid every 2 years. In addition, age.
  • Page 108: Checking The V-Belt

    Checking and lubricating the Checking and lubricating the cables throttle grip and cable The V-belt must be checked and re- placed by a Yamaha dealer at the inter- The operation of all control cables and The operation of the throttle grip vals specified...
  • Page 109: Lubricating The Front And Rear Brake Levers

    EWA10742 WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Otherwise, the centerstand or sidestand could contact the ground The pivoting points of the front and rear...
  • Page 110: Checking The Front Fork

    If any damage is found or the front face and hold it in an upright posi- fork does not operate smoothly, tion. WARNING! To avoid injury, have a Yamaha dealer check or re- securely support the vehicle so pair it. there is no danger of it falling over.
  • Page 111: Checking The Steering

    If there is play in the wheel ward and backward. If any free (See page 9-9.) hub or if the wheel does not turn play can be felt, have a Yamaha smoothly, have a Yamaha dealer dealer check or repair the steer- check the wheel bearings.
  • Page 112 To charge the battery least once a month and fully burns. Avoid any contact with Have a Yamaha dealer charge the bat- charge it if necessary. skin, eyes or clothing and al- tery as soon as possible if it seems to ways shield your eyes when 3.
  • Page 113: Replacing The Fuses

    Periodic maintenance and adjustment EAUN4020 rating than recommended to Replacing the fuses avoid causing extensive dam- The main fuse and the fuse boxes, age to the electrical system and which contain the fuses for the individ- possibly a fire. [EWA15132] ual circuits, are located under panel A.
  • Page 114: Vehicle Lights

    This model is equipped with LED lights If a front turn signal light does not check the electrical system. for headlights, auxiliary lights and come on, have a Yamaha dealer check ECA27210 NOTICE brake/tail light. If a light does not come its electrical circuit or replace the bulb.
  • Page 115: Rear Turn Signal Light Bulb

    Replacing the license plate light bulb If a rear turn signal light does not come on, have a Yamaha dealer check the 1. Remove the license plate light unit electrical circuit or replace the bulb. by removing the bolts and plate,...
  • Page 116: Troubleshooting

    Is the smart key battery dis- self. However, should your vehicle re- charged? (See page 4-6.) quire any repair, take it to a Yamaha z Is the smart key battery installed dealer, whose skilled technicians have the necessary tools, experience, and correctly? (See page 4-6.)
  • Page 117: Troubleshooting Chart

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 118 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
  • Page 119: Emergency Mode

    Periodic maintenance and adjustment EAU76561 For example, if the identification Emergency mode number is 123456: When the smart key is lost or dam- Push and hold the knob. aged, or its battery has discharged, the vehicle can still be turned on and the The smart key system indicator engine started.
  • Page 120 Periodic maintenance and adjustment z The identification number is not Release the knob after the smart key system indicator light flashes entered correctly. twice. 5. While the smart key system indi- cator light is on, push the knob The second digit has been set as once more to complete emergen- “2”.
  • Page 121: Scooter Care And Storage

    Be performance and extend the useful life those available in coin-operated of many components. Washing, clean- sure to consult a Yamaha dealer for car washers. ing, and polishing will also give you a advice on what products to use be-...
  • Page 122 Scooter care and storage 2. Make sure all caps, covers, elec- 2. Wash the vehicle with a quality au- After washing trical couplers and connectors are tomotive-type detergent mixed 1. Dry the vehicle with a chamois or tightly installed. with cool water and a soft, clean absorbent towel, preferably mi- 3.
  • Page 123: Storage

    Scooter care and storage z Make sure there is no lubricant 6. Touch up minor paint damage EAU83472 Storage caused by stones, etc. or wax on the brakes or tires. Always store the vehicle in a cool, dry z If necessary, wash the tires with 7.
  • Page 124 Scooter care and storage 1. Make all necessary repairs and b. Pour a teaspoonful of engine wheels a little once a month in or- perform any outstanding mainte- oil into the spark plug bore. der to prevent the tires from be- nance.
  • Page 125: Specifications

    Specifications Dimensions: Engine oil: Fuel reserve amount: 2.4 L (0.63 US gal, 0.53 Imp.gal) Overall length: Recommended brand: Fuel injection: 2180 mm (85.8 in) Overall width: Throttle body: 795 mm (31.3 in) ID mark: Overall height: B741 1410/1460 mm (55.5/57.5 in) Drivetrain: SAE viscosity grades: Seat height:...
  • Page 126 Specifications Front suspension: Type: Telescopic fork Rear suspension: Type: Unit swing Electrical system: System voltage: 12 V Battery: Model: GTZ8V Voltage, capacity: 12 V, 7.0 Ah (10 HR) Bulb wattage: Headlight: Brake/tail light: Front turn signal light: Rear turn signal light: Auxiliary light: License plate light: 5.0 W...
  • Page 127: Consumer Information

    Record the vehicle identification num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
  • Page 128: Vehicle Data Recording

    Yamaha will not disclose this data to a third party except in the following cas- es. In addition, Yamaha may provide vehicle data to a contractor in order to outsource services related to the han- dling of vehicle data.
  • Page 129: Index

    Index Engine trouble warning light ....6-1 Maintenance and lubrication, periodic ... 9-5 Maintenance, emission control ABS............6-23 system ..........9-3 ABS warning light ........6-1 Final transmission oil......9-13 Matte color, caution......10-1 Acceleration and deceleration....8-3 Front and rear brake lever free play, Menu.............
  • Page 130 Traction control system indicator light ...6-2 Troubleshooting ........9-34 Troubleshooting chart......9-35 Turn signal indicator lights......6-1 Turn signal switch .........6-21 Valve clearance........9-20 V-belt, checking ........9-26 Vehicle identification number ....12-1 Vehicle lights.........9-32 Wheel bearings, checking.....9-29 Wheels ..........9-22 Windscreen ...........6-30 Yamaha Motorcycle Connect app ..5-2 Yamalube..........9-13 13-2...
  • Page 131 Index 13-3...
  • Page 132 Yamaha Motorcycle Connect PRINTED IN INDONESIA 2022.10...

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