Vision Engraving & Routing Systems 1624R Installation Manual

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User manual (131 pages)

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Vision 1624R, 2525 and 2550

Series 5 Installation Guide

Factory Settings

Red Dot Laser Pointer Offset

X__________ Inches__

Y__________ Inches__

Braille Inserter Offset

X__________ Inches__

Y__________ Inches__

Part number 12-1089-01

mm__

This is ONLY the Installation Guide.

PLEASE review the complete User

Manual for your machine, which will be

installed on your computer after the

software installation is completed.

Revised: 5/14/2020

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Page 1 Vision 1624R, 2525 and 2550 Series 5 Installation Guide © 2020 Vision Engraving & Routing Systems Factory Settings Red Dot Laser Pointer Offset X__________ Inches__ mm__ Y__________ Inches__ mm__ Braille Inserter Offset X__________ Inches__ mm__ Y__________ Inches__ mm__ This is ONLY the Installation Guide.
Page 2 Vision 1624R, 2525 and 2550 Series 5 Installation Guide © 2020 Vision Engraving & Routing Systems All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the written permission of the publisher.
Page 3: Table Of Contents
3 General Electrical and Facility Requirements ........................... 6 Part II Machine Setup 1 Locating the Router ........................... 7 2 Layout Diagrams ........................... 9 1624R Router Layout Diagram ................................9 2525 and 2550 Layout Diagram s ................................10 3 Connections ........................... 13 4 Pendant Holder Installation ...........................
Page 4: Part I Introduction
Vision 1624R, 2525 and 2550 Series 5 Installation Guide Introduction This guide contains information to prepare the owner of a Vision 1624R, 2525 or 2550 for the proper installation of their machine. It is the customer's responsibility to read through this guide and make sure the work area, electrical and computer requirements are met.
Page 5: Vision Software Security Device
Introduction Vision Software Security Device IMPORTANT: The Vision software is available in two versions; one with a USB dongle, and one that is "dongleless" and is loaded on to a USB Memory stick. If your machine was delivered with, or you currently have the silver, white/blue or orange software dongle, DO NOT LOSE IT! The Vision software will NOT run without the dongle plugged into the computer.
Page 6: General Electrical And Facility Requirements
Vision 1624R, 2525 and 2550 Series 5 Installation Guide General Electrical and Facility Requirements Machine Model Requirements 1624R, 2525, 2550 Router with T-Slot Table With Engraving Head One 110 VAC 15 Amp OR One 220 VAC 10 Amp Single Phase...
Page 7: Part Ii Machine Setup
Do not expose machine to direct sunlight, rain, vibration, dampness, or explosive environments. The machine dimensions are: 1624R - 44" (W) x 34" (L) x 31" (H), shipping weight = 290 lbs. 2525 - 40” (W) x 47” (L) x 64” (H), shipping weight = 534 lbs.
Page 8 Vision 1624R, 2525 and 2550 Series 5 Installation Guide If ordered, the UNIST Misting System requires a compressed air supply regulated to no more than 60 psi. © 2020 Vision Engraving & Routing Systems...
Page 9: Layout Diagrams
Machine Setup Layout Diagrams 2.2.1 1624R Router Layout Diagram © 2020 Vision Engraving & Routing Systems...
Page 10: 2525 And 2550 Layout Diagrams
Vision 1624R, 2525 and 2550 Series 5 Installation Guide 2.2.2 2525 and 2550 Layout Diagrams Vision 2525 installation layout © 2020 Vision Engraving & Routing Systems...
Page 12 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Vision 2550 vacuum table installation layout © 2020 Vision Engraving & Routing Systems...
Page 13: Connections
3. The Rotary plug connects to a 9 pin connector on the Vision Rotary attachment. NOTE: This is not used unless a rotary attachment or configured with the machine. 4. The 90V Spindle plug connects a 4 pin round connector that comes from the Vision 1624R, 2525 and 2550.
Page 14 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Vision Series 5 controller (rear view) © 2020 Vision Engraving & Routing Systems...
Page 15 Machine Setup Vision Series 5 pendant (rear view) NOTE: If the emergency stop screen appears on the LCD when the machine is powered on, then the emergency stop button is pressed in. This can either be the emergency stop button on the table or the emergency stop button on the pendant.
Page 16: Pendant Holder Installation
Vision 1624R, 2525 and 2550 Series 5 Installation Guide Pendant Holder Installation The 2525 and 2550 machines are shipped with a Pendant Holder to give the user a place to secure the Pendant. NOTE: Not required for 1624R. To install the Pendant Holder on the 25 Series machines, follow the below procedure.
Page 18: Spindle Options
Vision 1624R, 2525 and 2550 Series 5 Installation Guide Spindle Options 2.5.1 Engraving Head The Motor Plug connects to the Spindle Port and the Proximity Sensor Plug connects to the Proximity Sensor Port on the back of the Carriage. Carriage - rear view...
Page 20 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Engraving Head Removal Procedure 1. Remove the Motor Plug from the back of the Carriage and place it over the Cable/Hose Hanger. 2. Loosen the four mounting screws and remove. The Engraving Head will be held in place on the Rail Plate by the two Dowel Pins on the back of the Mounting Plate.
Page 22: High Frequency Router Head
Vision 1624R, 2525 and 2550 Series 5 Installation Guide 2.5.2 High Frequency Router Head Wiring Connections for Inverter (used with High Frequency Router Head only) NOTE: The Auxiliary Power Cable is pre-wired on all 16 and 25 Series Routers. Remove Inverter Cover and feed the Auxiliary Power Cable through hole in bottom of Inverter. Connect the three black wires labeled, T1, T2 and T3, to their respective connection points.
Page 23 Machine Setup (Ground) wire to the connection point shown. Connect the Main Power Cable to a 220VAC source and connect the MOD/BUS Cable to the machine controller's MOD/BUS port. © 2020 Vision Engraving & Routing Systems...
Page 24 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Carriage Wiring Connections The Motor Plug connects to the Spindle Port on the back of the Carriage. Carriage (rear view) © 2020 Vision Engraving & Routing Systems...
Page 25 Machine Setup Mounting the Inverter on the 25 Series Table Stand The Inverter is mounted on the top-left corner of the machine's stand. There are two flanges mounted on the rear of the inverter. These flanges are placed in the inside of the stand's legs. Screws are included with the inverter to secure the inverter to the stand.
Page 26 Vision 1624R, 2525 and 2550 Series 5 Installation Guide High Frequency Router Head Diagram - Installed © 2020 Vision Engraving & Routing Systems...
Page 27 Machine Setup High Frequency Router Head Removal Procedure 1. Remove the Motor Plug from the back of the Carriage and place the plug over the Cable/Hose Hanger. 2. Loosen the two thumbscrews holding the Router Vacuum Head in place. 3. Lower the Router Vacuum Head and remove. ©...
Page 28: Nsk 50,000 Rpm Spindle
Vision 1624R, 2525 and 2550 Series 5 Installation Guide High Frequency Router Head Removal - continued 4. Loosen the four mounting screws and remove. The Router Head will be held in place on the Rail Plate by the two Dowel Pins on the back of the Mounting Plate.
Page 29 Machine Setup Electrical Connections If the machine was ordered with the NSK Spindle option, an Analog Spindle port was installed on the machine's controller. Connect the Analog Spindle Cable to this port on the controller and the other end to the Analog Spindle Port on the NSK Power Supply Unit (The Analog Spindle Cable is identical to the Table Cable used to connect the controller to the engraver or router's table.
Page 30 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Installing Cutting Tools The NSK Spindle can accept either 1/8" or 1/4" cutting tools., depending on which collet was shipped with the system. The spindle will accept standard 2" shank bottom loading cutting tools. The collar at the bottom of spindle and the spindle shaft both have flat areas (tool slots) to allow the user to loosen or tighten the collet.
Page 31: High Speed Engraving Spindle
Machine Setup 2.5.4 High Speed Engraving Spindle The High Speed Engraving Spindle is installed with the High Frequency Router Motor. It allows up to a 30,000 RPM spindle speed. Connections to the machine's Controller are the same as when only using the High Frequency Router Motor.
Page 32 Vision 1624R, 2525 and 2550 Series 5 Installation Guide 3. Locate the High Speed Engraving Spindle on the Rail Plate with the Dowel Pins inserted into the Dowel Pin Holes. 4. Install and tighten the 4 Mounting Screws. 5. Connect the Proximity Sensor Plug into the Proximity Sensor Port on the rear of the router Carriage.
Page 34 Vision 1624R, 2525 and 2550 Series 5 Installation Guide High Speed Engraving Spindle - Mounted 6. Install the Drive Belt on to the Drive Pulley, then lightly stretch it of the top of the Spindle Pulley. NOTE: Do not excessively stretch the drive belt. The belt can be damaged by over-stretching and may slip and not drive the spindle properly.
Page 36 Vision 1624R, 2525 and 2550 Series 5 Installation Guide High Speed Spindle - Standard Spindle Differences The High Speed Spindle can be identified by looking at the spindle pulley (the driven pulley) on top of the spindle. The high speed spindle uses a much smaller diameter pulley than the standard engraving spindle (0.75"...
Page 37: Oscillating Knife
Machine Setup 2.5.5 Oscillating Knife Place the Oscillating Knife Assembly against the face of the Router Rail Plate and align it to the Mounting Plate with the Alignment Pins. Secure the Assembly with 4 Mounting Screws as shown. © 2020 Vision Engraving & Routing Systems...
Page 38 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Carriage Wiring Connections Connect the Oscillating Knife Cable to the rear of the carriage as shown. The other end of the cable connects to the top of the Oscillating Knife Assembly as shown.
Page 40: Unist Misting System
Vision 1624R, 2525 and 2550 Series 5 Installation Guide 2.5.6 UNIST Misting System The optional UNIST Misting System is designed to provide lubrication to the cutting tool and material when processing metals. The diagram shown below lists the main components and connections. This system requires a compressed air supply (60 PSI Max) to be connected to the inlet air line.
Page 41 Machine Setup Additionally, the Misting System Power Plug on the router connects to the controller's Pump/Mist port with the supplied cable. © 2020 Vision Engraving & Routing Systems...
Page 42: 2550 Vacuum Pump Connection - Vacuum Table Model Only
Vision 1624R, 2525 and 2550 Series 5 Installation Guide 2550 Vacuum Pump Connection - Vacuum Table Model Only The Main Vacuum Port on the 2550 Router is located on the bottom of the valve panel as shown below. The user will need to attach the valve panel to the end of the table as shown in the photo and connect the flexible hose from the vacuum inlet on the filter canister to the Main Vacuum Port on the valve panel.
Page 43 Machine Setup The vacuum pump has been supplied with an electrical connector designed for a 20 amp, 220 VAC, single phase power supply. A qualified and licensed electrician must be used to complete all wiring and grounding of the vacuum pump according to all state, local, and national electrical codes. ©...
Page 44: Network Connection
Vision 1624R, 2525 and 2550 Series 5 Installation Guide Network Connection NOTE - This following section is shown on a Windows 10 PC. For Windows 7 or Windows 8, the screens are slightly different. Plug the USB end of the USB to Ethernet adapter into any open USB port on the computer.
Page 45 Machine Setup Select "Change adapter options". Right click on the Asix USB Ethernet connection. Select Properties. © 2020 Vision Engraving & Routing Systems...
Page 46 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select "Internet Protocol Version 4 (TCP/IPv4). Select Properties. © 2020 Vision Engraving & Routing Systems...
Page 47 Machine Setup The screen below will appear. Enter the settings below. Select: Use the following IP address: Enter an IP address of: 192.168.100.100 Enter a Subnet mask of: 255.255.255.0 © 2020 Vision Engraving & Routing Systems...
Page 48 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select OK. Plug one end of the network cable into the USB to Ethernet adaptor. Plug the other end of the network cable into the COMPUTER connection in the back of the Vision Series 5 controller.
Page 49: Vision Mov Ui Software Installation
Machine Setup Vision Mov UI Software Installation Power the Vision Series 5 controller on with the switch on the front. Insert the Vision USB dongle into the USB port on the computer. Navigate to the USB dongle in Windows File Explorer. Select the Start or Start.exe file to begin.
Page 50 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select Step 1 Setup Machine. © 2020 Vision Engraving & Routing Systems...
Page 51 Machine Setup Select Next on the "Prerequisites Setup Wizard" screen. NOTE: This screen will not appear if the Windows feature is already installed on the computer. Select Next on the "Prerequisites" installation screen. NOTE: This screen will not appear if the Windows feature is already installed on the computer. ©...
Page 52 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select Next on the "Microsoft Vision C++ installation" screen. NOTE: This screen will not appear if the Windows feature is already installed on the computer. Select the I have read and accept the license terms box then select Install.
Page 53 Machine Setup Select Finish on the "Setup Complete" screen. NOTE: This screen will not appear if the Windows feature is already installed on the computer. Select Next on the "Welcome screen". © 2020 Vision Engraving & Routing Systems...
Page 54 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select Next on the "Choose a file location" screen. Select Install on the "Begin installation" screen. © 2020 Vision Engraving & Routing Systems...
Page 55 Machine Setup Select Close on the "Successful Install" screen. The VisMovUI screen will appear. Select the Machine in the "Machines Discovered on Network" screen and click Select. © 2020 Vision Engraving & Routing Systems...
Page 56 Vision 1624R, 2525 and 2550 Series 5 Installation Guide The VisMovUI program will appear. Select the Minimize button. The Vision Move UI program is now installed. Please continue to the network setup section. © 2020 Vision Engraving & Routing Systems...
Page 57: Vision Software Installation
Machine Setup Vision Software Installation Insert the Vision USB dongle into the USB port on the computer. Navigate to the USB dongle in Windows File Explorer. Select the Start or Start.exe file to begin. Select 1612 and larger. © 2020 Vision Engraving & Routing Systems...
Page 58 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select Step 2 Install Vision Software. Select Next on the "Welcome" screen. © 2020 Vision Engraving & Routing Systems...
Page 59 Machine Setup Select Install on the "Ready to Install" screen. Select Finish on the "Complete Install" screen. © 2020 Vision Engraving & Routing Systems...
Page 60 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select the language desired and select OK on the "Vision Pro install" screen. Make sure the USB dongle is installed and select Next on the "USB Flash Dongle" screen. © 2020 Vision Engraving & Routing Systems...
Page 61 Machine Setup Select Next on the "Vision 10 setup" screen. NOTE: The installation will display "Vision Pro 10 Setup", "Vision Expert 10 Setup" or "Vision Express 10 Setup" depending on which version has been purchased. Select the I accept the terms of the license agreement box then select Next on the "License Agreement"...
Page 62 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select Next from the "Choose Destination Location" screen. NOTE: The installation folder will be either "C:\Vision Pro 10", "C:\Vision Expert 10" or "C:\Vision Express 10" depending on which version has been purchased.
Page 63 Machine Setup The installation will continue. Select Vision S5 - Routers and select Next. © 2020 Vision Engraving & Routing Systems...
Page 64 Vision 1624R, 2525 and 2550 Series 5 Installation Guide Select the driver for the that matches the machine purchased and select Next. NOTE: If ADA drivers or a center origin driver is needed, select them also. Select Continue on the "Font Installation" screen.
Page 65 Machine Setup The installation will search for Vision fonts. Select the disk drive to search for additional fonts that may be on the computer and select Yes. NOTE: Typically drive C:\ is selected. © 2020 Vision Engraving & Routing Systems...
Page 66 Vision 1624R, 2525 and 2550 Series 5 Installation Guide The installation will search for additional fonts. NOTE: This may take a few minutes. Select OK on the "Font Installation Complete" screen. © 2020 Vision Engraving & Routing Systems...
Page 67 Machine Setup Select Finish to complete the installation. NOTE: The install may or may not ask to restart the computer. Select Exit from the initial screen. The Vision 10 software and Vision Manuals icon will now be on the Windows desktop. ©...

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Vision Engraving & Routing Systems 1624R Installation Manual

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