Spudnik 4200 Operator's & Parts Manual
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Spudnik 4200 Operator's & Parts Manual

Bulk bed
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OPERATOR'S & PARTS MANUAL
MODEL 4200
Bulk Bed
PART # 290176

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Summary of Contents for Spudnik 4200

  • Page 1 OPERATOR’S & PARTS MANUAL MODEL 4200 Bulk Bed PART # 290176...
  • Page 2 Mission Statement Our mission is to consistently provide high quality, reliable, safe, and well-designed products and services to meet and exceed the needs of our customers. Service Centers Phone: (208) 785-0480 spudnik@spudnik.com E-Mail: www.spudnik.com Web Site: BLACKFOOT HEYBURN GRAFTON 584 West 100 North 300 Centennial Dr.

  • Page 3: Table Of Contents

    Table Of Contents Description Page # Introduction ……………………………………………………………………………... Foreword to the operation manual ...………………………………………………...… Warranty …...…………………………………………………………………………… General …..……………………………………………………………………………… Product Characteristics …..…….……………………………………………………… Dangers, operation errors and exemption from liability ………………………….. Safety ……………...………………………………………………………………….. General safety and accident prevention regulations ……………………………… Bulk Bed Setup …………...…………………………………………………………... Belt Replacement Procedure ………………………………………….………………...

  • Page 4: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use you’re MODEL 4200 Bulk Bed, that you will find this to be true. This owner’s/operator’s manual has been prepared to aid you in the safe operation and service of your Bulk Bed.

  • Page 5: Foreword To The Operation Manual

    Operator's manual MODEL 4200 Foreword to the Operating Manual This operating manual is intended to familiarize the user with the 4200 Bulk Bed and its desig- nated use. This operating manual contains important information on how to operate the machine safely, properly and efficiently.

  • Page 6: Warranty

    The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limi- tations of this warranty in any way.

  • Page 7: General

    Particular attention should be paid to the section entitled “Safety”. And instructions which are not understood must be clarified before initial operation of the machine. In such cases, please consult your SPUDNIK agent or contact us directly.

  • Page 8: Product Characteristics

    Operator's manual MODEL 4200 Product Characteristics Manufacturer’s address SPUDNIK EQUIPMENT COMPANY LLC 584 W 100 N PO Box 1045 Blackfoot, ID 83221 Phone: (208) 785-0480 Fax: (208) 785-1497 www.spudnik.com E-mail: spudnik@spudnik.com Advice concerning inquiries and orders Please quote the type designation and the machine number when ordering accessories and spare parts.

  • Page 9: Dangers, Operation Errors And Exemption From Liability

    The results produced by the machine must be constantly monitored and checked. 4. SPUDNIK shall not be liable for any damage to agricultural produce and other items which occurs as a result of operating and adjustment errors or others incorrect usage.

  • Page 10: Safety

    The use of spare parts, accessories and auxiliary equipment not supplied and/or not approved by SPUDNIK can have det- rimental effect on the construction of the SPUDNIK machine or on its functions and hence impair the active and/or passive driven and/or operational safety (accident prevention).

  • Page 11: General Safety And Accident Prevention Regulations

    10. Stay clear of the turning and pivoting areas of the machine! 11. The primary responsibility for safe operation of the Spudnik machine lies with the owner/operator. 12. OSHA (Occupational Safety and Health Administration) requires that all operators be trained at the time of initial assignment, and annually thereafter by the employer, in the safe operation of the machine.

  • Page 12: Bulk Bed Setup

    Operator's manual MODEL 4200 Bulk Bed Setup Machine Operation – The model 4200 Bulk Bed has been designed to transport farm produce to storage and to market, in the most efficient manner to maintain integrity and structure of the product. Controls are located on the left rear side of Bulk Bed and should be operated by a single operator standing at the rear of the bed and to the side of the discharge end.

  • Page 13: Belt Replacement Procedure

    Operator's manual MODEL 4200 Belt Replacement Procedure 1. Disconnect power, and/or disengage PTO power. 2. From discharge end of the Bulk Bed, thread belt forward over the carry back rollers and around the front roller so belt is on topside of the conveyor rollers. This can be accomplished by using a fifty- foot rope and a pair of modified “Vice Grips”...

  • Page 14: Lubrication And Maintenance

    Operator's manual MODEL 4200 Lubrication and Maintenance  The hydraulic system used to power auxiliary functions uses Dexron III ATF (automatic transmission fluid) for prime mover. Hydraulic reservoir fill level should be checked at start of each season, and filled as needed.

  • Page 15: Machine Parts Breakdown

    Operator's manual MODEL 4200 Machine Parts Breakdown Description Page # Bulk Bed Labels ………………………………...……………………………………... Bulk Bed Drive & Roller Options by Length ….…………………………………..… Bulk Bed Options by Bed Length & Lacing Type …………………………………… 7.5 HP Auto Flow Control Motor & Pump Setup .……………………………………...

  • Page 16: Bulkbed Labels

    Operator's manual MODEL 4200 BULKBED LABELS Page 15...
  • Page 17 Operator's manual MODEL 4200 STANDARD LABELS 300113 LABEL,CUIDADO,MAQUINARIA,OPERADA,POR 300210 LABEL,HYDRAULIC,FILTER CHANGE EVERY200HR 300131 LABEL,OPERATOR INSTRUCTIONS ENCLOSED 300003 LABEL,WARNING,KEEP GUARDS IN PLACE #659 300104 LABEL,WARNING,OPENING,DOOR,CAN,CAUSE 300101 LABEL,WARNING,POWER,DRIVEN,MACHINERY,CAN 300175 DECAL,OIL,HYD,AW32 300163 DECAL,WARNING,HIGH VOLTAGE,BULK BED POWER OPTION LABEL 300042 LABEL,DANGER,240 VOLTS #500 300041 LABEL,DANGER,480 VOLTS #500...

  • Page 18: Bulk Bed Drive & Roller Options By Length

    Operator's manual MODEL 4200 BULKBED BELT DRIVE & ROLLER OPTIONS BY LENGTH BACK FRONT BACK SECTION A-A Page 17...
  • Page 19 Operator's manual MODEL 4200 Item QTY DESCRIPTION PART #: ARM,TORQUEGEAR BOX BED, 4 HOLE 1/2 171108 BOLT,TU,1"-5UNCx16" BULK BED/EVEN FLOW 171175 BRNG,PB,1-3/4" BORE VPS-128 231083 COUPLING,BULK,BED,1-3/4" x 4-1/2" 181221 GRBX,PLNTRY,1-3/4" SHAFT BBED DRV AUBURN 571371 RLR,LGD,7-3/8"ODx29-1/2", DIA. LAG, 4200 781530 SHLD,BBED,GRBX,RETAINER,10.5"x14.5",2008...

  • Page 20: Bulk Bed Options By Bed Length & Lacing Type

    Operator's manual MODEL 4200 BULKBED BELT OPTIONS BY BED LENGTH & LACING TYPE BULKBED BELT OPTIONS BY LENGTH AND LACING TYPE 2" CLIPPER LACE OPTION 2" FLEXCO LACE OPTION BED LGTH ITEM DESCRIPTION ITEM DESCRIPTION 261459 BELT,ASSY,30"x44'2"MATO 27K 21'BULK B 261518 BELT,ASSY,30"x44'2"...

  • Page 21: 7.5 Hp Auto Flow Control Motor & Pump Setup

    Operator's manual MODEL 4200 7.5 HP AUTO FLOW CONTROL MOTOR & PUMP SETUP Item QTY DESCRIPTION PART #: ACTUATOR,MOUNT,PLATE,7.5HP MOTOR, 2011 175111 BOLT,HEX,HD,1/4"-20UNC x 1" GR 5 501004 COUPLING,M30011210-1-3/8"x5/16" 781501 COUPLING,M300x7/8"BORE,1/4" KEY 781480 HYDRAULIC PUMP, PIVOT ARM 196505 HYDRAULIC PUMP, PIVOT ARM EXTENSION, 2011 175107 HYDRAULIC PUMP,PIVOT 3/4"...

  • Page 22: Electric Motor And Pump Control

    Operator's manual MODEL 4200 Electric Motor and Pump Controls SEE CHART FOR LOCKING T-HANDLE CABLE SEE CHART FOR ENCLOSURE DETAIL A SEE CHARTS FOR CORD LENGHT SEE CHART FOR ELECTRIC MOTOR SEE CHART FOR WARNING DECAL Page 21...
  • Page 23 Operator's manual MODEL 4200 Electric Motor and Pump Controls Assembly Item # Quantity Description Part # ARM,CONTROL,HYD,PUMP 191069 BRACKET,CABLE,MOUNT,ADJ, FELSTED, 2008 195082 CORD, 8-3 SO (2’ LONG) 401079 MNT,MTR/HYD,PUMP,5HP 5" 6HOLE #M182522A 601632 PIN,COTTER,1/8"x1" 501288 PIVOT,CABLE FELSTED 601249 PUMP,VARI,FLOW,MAN CONTROL 10GPM HYDURA 601221 STRN,RLF,3/4"...

  • Page 24: Side Door Actuators & Tailgate Assembly

    PLATE 027910 PLATE,SLIDE,BULK,BED,MDL 4200 171095 ROD,CONNECTOR,BULK,BED, MDL 4200 172180 ROD,KICKER,FT,BULK,BED, 4200/4250 020706 ROD,KICKER,REAR,BULK,BED, 4200/4250 020707 TAILGATE TOP SECTION WLD MDL 4200 2005 192730 WELD, TAILGATE BOTTOM DOOR 132040 NEW STYLE POWER UNIT603573 PO CHECK FOR POWER UNIT 603845 Page 23...

  • Page 25: Tail Light Option And Mud Flaps

    Operator's manual MODEL 4200 TAIL LIGHT OPTION AND MUD FLAPS Item # QTY DESCRIPTION PART #: LGHT,TAIL,STOP,SIGNAL 4"DIA LED 402843 LGHT,TAIL,STOP,SIGNAL 4"DIA LED GROMMET 402844 MUD FLAP, 26" 981024 TAIL LIGHTS MOUNTING BRACKET MDL 4200 172042 Page 24...

  • Page 26: Fender Options By Bulkbed Length

    Operator's manual MODEL 4200 FENDER OPTIONS BY BULKBED LENGTH 22' BULKBED FENDERS BACK FRONT 20' & 21 ' B ULKBED FENDERS BACK FRONT ITEM IS AN OPTION Page 25...
  • Page 27 PART# 2 FENDER BULK BEDS MDL 4200 172036 1 FENDER EXTENSON,FRONT LH 4200 172035 1 FENDER END, FRONT RH / REAR LH MDL 4200 172037 1 FENDER EXTENSON,FRONT RH 172177 1 FENDER END, FRONT LH / REAR RH MDL 4200...

  • Page 28: Regular And 6" Taller Tarp Options

    Operator's manual MODEL 4200 REGULAR AND 6" TALLER TARP OPTIONS TARP OPTION REGULAR BULKBED STANDARD PARTS ITEM # QTY Description PART# 1 GABLE,END,12GA,11-1/2" x 95" 191013 3 RATCHET,TARP,STRAP,TIE,DOWN,MODIFIED 191017 2 HOOK,ROPE,"J" 3/8" x 3-3/8" 981228 5 CORD,RUBBER,BUNGI 21" EPDM RB21-D 981090 2 CORD,RUBBER,BUNGI 31"...
  • Page 29 1 TARP,27'2"x10'4"BLUE & WHITE SHURCO 982017 1 TARP,27'2"x10'4"MISC COLOR SHURCO 982024 USED ON ALL 20' TO 22' BULKBEDS 1 SPUDNIK SHUR-LOC KIT - 20-22' TRAILERS 982018 USED ON ALL 24' TO 26' BULKBEDS 1 SPUDNIK SHUR-LOC KIT - 24-28' TRAILERS 982019...

  • Page 30: Clearance Lights Assembly

    Operator's manual MODEL 4200 CLEARANCE LIGHTS ASSEMBLY Page 29...
  • Page 31 Operator's manual MODEL 4200 CLEARANCE LIGHT ASSEMBLY Item PART # Description 402841 LGHT,CLR,AMBER,LED B.BED 402180 WIRE, AUTOMOTIVE, #14 AWG YLLW (15' LG) 402180 WIRE, AUTOMOTIVE, #14 AWG YLLW 402127 CNNCTR, WIRE 22-18GA WHITE SCOTCH-LOCK 401660 TERMINAL,BUTT SPLICE 16-14 WIRE 402939 LGHT,CLR,RED,3 LAMP BAR,BULK BED,LED 402842 LGHT,CLR,RED,LED B.BED...

  • Page 32: Schematics

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  • Page 36 Operator's manual MODEL 4200 Page 35...
  • Page 37 Operator's manual MODEL 4200 Notes !! Page 36...
  • Page 38 Operator's manual MODEL 4200 Notes !! Page 37...
  • Page 43 Please fill out the letter below or email to warranty@spudnik.com to register the recently sold machine. Providing the customer name and address is optional and at your discretion. It will aid Spudnik in providing product updates to your customer should the necessity arise. The serial number and date the machine was delivered is mandatory.

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290176

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