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Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings. For information on Rosemount nuclear-qualified products, contact a Emerson Process Management Sales Representative. Title Page Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of the Rosemount 648 Wireless Reference Manual for any restrictions associated with a safe installation.
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July 2016 NOTICE The Rosemount 648 Wireless and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Smart Wireless Gateway, beginning with the closest.
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Title Page Reference Manual July 2016 00809-0200-4648, Rev BB Title Page Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Reference Manual Contents 00809-0200-4648, Rev BB July 2016 Contents 1Section 1: Introduction Using this manual ..............1 Product recycling/disposal.
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Contents Reference Manual July 2016 00809-0200-4648, Rev BB 3.3.1 Power up sequence ............28 3.3.2 Antenna position .
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Reference Manual Contents 00809-0200-4648, Rev BB July 2016 A.1.6 Process temperature effects ..........61 A.1.7 Examples of approximate lead wire resistance effect calculations .
Appendix C: Mapping for Non-DD Based Integration with Host Systems contains important alerts in the HART command 48 additional status field for the Rosemount 648 Wireless. ® Product recycling/disposal Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.
The Rosemount 648 Wireless will accept a variety of RTD or ohmic configurations, including 2-, 3-, or 4-wire connections. If the Rosemount 648 Wireless is mounted remotely using a 3- or 4-wire connection, it will operate withing specifications without recalibration for lead wire resistances of up to 5 ohms per lead (equivalent to 500 ft.
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Reference Manual Configuration 00809-0200-4648, Rev BB July 2016 Sensor lead wire resistance effect—RTD input Since the lead wires are part of the RTD circuit, the lead wire resistance needs to be compensated for to achieve the best accuracy. This becomes especially critical in applications where long sensor and/or lead wires are used.
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3-wire RTD and 4-wire RTD and T/C and mV Note: Emerson™ Process Management provides 4-wire sensors for all single element RTDs. Use these RTDs in 3-wire configurations by leaving the unneeded leads disconnected and insulated with electrical tape. Configuration...
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Reference Manual Configuration 00809-0200-4648, Rev BB July 2016 Lead wire configuration Figure 2-3. Rosemount 68Q, 78 Standard Temperature Range, and 58C RTD Sensor Single element White (1) White (2) Red (3) Red (4) Figure 2-4. Rosemount 65, 78 High Temp, 68 RTD Single element White (1) White (2)
Communicator. Remote configuration can be performed using AMS Device Manager, AMS Wireless Configurator, or the Smart Wireless Gateway. The power module must be installed to provide power to the Rosemount 648 Wireless for configuration. To communicate to the transmitter, begin by removing the power module-side housing cover, indicated as “Field terminals”...
AMS Device Manager and AMS Wireless Configurator When configuring the Rosemount 648 Wireless using AMS Device Manager or AMS Wireless Configurator, double click the Rosemount 648 Wireless device icon (or right click and select Configure/Setup), then select the Configure/Setup tab. AMS Device Manager configuration changes are implemented when the Apply button is selected.
Device sensor configuration Every temperature sensor has unique characteristics. In order to ensure the most accurate measurement, the Rosemount 648 Wireless should be configured to match the specific sensor that it will be connected to. Prior to installation, verify the configuration and connection settings of the temperature sensor through a Field Communicator or AMS Device Manager.
This section displays the navigation paths to the primary commands and options via a Field Communicator. For HART Wireless transmitter communication via a Field Communicator, a Rosemount 648 Wireless Device Dashboard (DD) is required. Rosemount 648 Wireless transmitters equipped with Rosemount X-well Technology requires DD revision 648 Dev. 4 Rev.1 or higher to view Rosemount X-well functionality.
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Configuration Reference Manual July 2016 00809-0200-4648, Rev BB Figure 2-9. Field Communicator Menu Tree: Configure Configuration Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Reference Manual Configuration 00809-0200-4648, Rev BB July 2016 Figure 2-10. Field Communicator Menu Tree: Service Tools ) 1 4 5 , 52 5 67 8
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2, 1, 1 Fast Keys Every temperature sensor has unique characteristics to achieve the most accurate measurement. Configure the Rosemount 648 Wireless to match the specific sensor type. Form the Home screen, select 2: Configure. Select 1: Guided Setup Select 1: Configure Sensor, then follow on the on-screen instructions to complete the configuration.
Reference Manual Configuration 00809-0200-4648, Rev BB July 2016 Figure 2-11. Smart Wireless Gateway Network Settings Page 2.6.3 Configure update rate 2, 1, 3 Fast Keys The update rate is the frequency at which a new measurement is taken and transmitted over the wireless network.
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Configuration Reference Manual July 2016 00809-0200-4648, Rev BB Figure 2-12. Rosemount 648 Wireless Terminal Block Connect the HART Communication leads to the COMM terminals on the terminal block. Figure 2-13. Field Communicator Connections P/N 00753-9200-0020 COMM Configuration Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
In operation, the transmitter uses this information to produce a process variable output, in engineering units, dependent on the sensor input. Calibration of the Rosemount 648 Wireless may include the following procedures: Sensor Input Trim: digitally alter the transmitter’s interpretation of the input ...
Sensor trimming is suitable for validation procedures or for applications that require calibrating the sensor and transmitter together. Use the following procedure to perform a sensor trim with a Rosemount 648 Wireless: Connect the calibration device or sensor to the transmitter. Refer to...
Callendar-Van Dusen constants. When ordered from Emerson Process Management, sensors with Callendar-Van Dusen constants are NIST-traceable. The Rosemount 648 Wireless accepts Callendar-Van Dusen constants from a calibrated RTD schedule and generates the actual curve to match that specific sensor curve.
Configuration Reference Manual July 2016 00809-0200-4648, Rev BB To input Callendar-Van Dusen constants, perform the following procedure: From the HOME screen, select 2 Configure, 1 Guided Setup, 1 Configure Sensor, 1 Configure Type and Units and press Enter. Select Cal VanDusen at the Select Sensor Type prompt. Select the appropriate number of wires at the Select Sensor Connection prompt.
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Reference Manual Configuration 00809-0200-4648, Rev BB July 2016 Enabling and configuring LCD display with a Field Communicator From the Home screen. enter the Fast Key sequence: 2, 1, 6 Fast Keys Transmitter ordered with the LCD display will be shipped with display installed and enabled. If the transmitter was ordered without the LCD display or if the LCD display was disabled, follow these steps to enable the LCD display on the transmitter.
Rosemount X-well technology. This section is referring to the process pipe properties that Rosemount 648 Wireless and 0085 Pipe Clamp Sensor with Rosemount X-well technology is going to be installed in. This information is required for the in-transmitter algorithm to accurately calculate process temperature.
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Select the Sensor tab. Select either Rosemount X-well Process or Rosemount X-well Custom. Select desired configurations and select Send. Figure 2-14. Manual Setup - Sensor Screen for the Rosemount 648 Wireless with Rosemount X-well Technology Configuration Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Configuration Reference Manual July 2016 00809-0200-4648, Rev BB View Rosemount X-well measurement details To view live data and trending for measured ambient temperature, measured surface temperature, and calculated process temperature, perform the following procedure: Right click on the device and select Configure. In the menu tree, select Manual Setup.
Reference Manual Configuration 00809-0200-4648, Rev BB July 2016 Figure 2-16. Example 1: Rising Alert Alert “OFF” Alert “ON” Alert “OFF” Alert Set Point Deadband Assigned Value Time Figure 2-17. Example 2: Falling Alert Assigned Value Alert “OFF” Alert “ON” Alert “OFF” Alert Set Point Deadband Time...
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of the Rosemount 648 Wireless Temperature Transmitter Reference Manual for any restrictions associated with a safe installation.
3.3.1 Power up sequence The Rosemount 648 Wireless and all other wireless devices should be installed only after the Smart Wireless Gateway (Gateway) has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Gateway, beginning with the closest.
The power module needs to be installed in the device for the Field Communicator to interface with the Rosemount 648 Wireless. The Field Communicator connections are located on the terminal block. To communicate to the transmitter, begin by removing the power module-side housing cover, indicated as “Field terminals”...
Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardous locations certifications. The Rosemount 648 Wireless can be installed in one of two configurations: Direct Mount, where the sensor is connected directly to the Rosemount 648 Wireless housing’s conduit entry, or Remote Mount, where the sensor is mounted separate from the Rosemount 648 Wireless housing, then connected to the Rosemount 648 Wireless via conduit.
Install the sensor/thermocouple according to standard installation practices. Be sure to use thread sealant on all connections. Attach the Rosemount 648 Wireless housing to the sensor/thermocouple using the threaded conduit entry. Attach the sensor/thermocouple wiring to the terminals as indicated on the wiring diagram.
Run wiring (and conduit if necessary) from the sensor/thermocouple to the Rosemount 648 Wireless. Pull the wiring through the threaded conduit entry of the Rosemount 648 Wireless. Attach the sensor/thermocouple wiring to the terminals as indicated on the wiring diagram.
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Reference Manual Installation 00809-0200-4648, Rev BB July 2016 Note Wireless devices should be powered up after the Smart Wireless Gateway and in order of proximity from the Wireless Gateway, beginning with the closest device to the Gateway. This will result in a simpler and faster network installation. Close the housing cover and tighten to safety specification.
™ Rosemount X-well Installation Rosemount X-well technology is only available in the Rosemount 648 Wireless and 0085 Pipe Clamp Sensor factory assembled compete point solution. Rosemount X-well technology will only work as specified with factory supplied and assembled pipe clamp sensor.
Reference Manual Installation 00809-0200-4648, Rev BB July 2016 If LCD display pins are inadvertently removed from the interface board, carefully re-insert the pins before snapping the LCD display back into place. Use the following procedure and Figure 3-8 to install the LCD display: Remove the LCD display cover.
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Installation Reference Manual July 2016 00809-0200-4648, Rev BB Option 1 Connect sensor wiring shield to the transmitter housing (only if the housing is grounded). Ensure the transmitter housing is electrically isolated from the sensor wiring. A. Sensor wires B. Transmitter C.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Review the approvals section of the Rosemount 648 Wireless Temperature Transmitter Reference Manual for any restrictions associated with a safe installation.
Note The Rosemount 648 Wireless and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Smart Wireless Gateway, beginning with the closest device to the Gateway.
Reference Manual Commissioning 00809-0200-4648, Rev BB July 2016 Figure 4-1. Diagnostic Screen Sequence Network Device Device ID Network ID status variables i d - 1 2 S u p l y A b c d e n e t w k n e t w k 7.
4.3.3 Smart Wireless Gateway If the Rosemount 648 Wireless was configured with the Network ID and Join Key and sufficient time for network polling has passed, the transmitter will be connected to the network. To verify device operation and connectivity using the Smart Wireless Gateway's web based user interface, navigate to the Devices page.
Reference Manual Operation and Maintenance 00809-0200-4648, Rev BB July 2016 Section 5 Operation and Maintenance LCD display screen messages ..........page 43 Power module replacement .
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Operation and Maintenance Reference Manual July 2016 00809-0200-4648, Rev BB s n s r PV Screen: process temperature, ohms or mV value depending on how the device is 1 0. 0 2 configured d e g c T E R M SV Screen: terminal temperature value 2 5.
Reference Manual Operation and Maintenance 00809-0200-4648, Rev BB July 2016 5.1.2 Diagnostic button screen sequence The following five screens will display when the device is operating properly and the Diagnostic Button has been pressed. Device Information - Tag: user entered tag A b c d e which is 8 characters long - will not display if all characters are blank...
Operation and Maintenance Reference Manual July 2016 00809-0200-4648, Rev BB 5.1.3 Network diagnostic status screens These screens display the network status of the device. Only one will be shown during the startup sequence or diagnostic sequence. Diagnostic Button Screen 4.1: the device has n e t w k yet to retrieve the information from the Smart Wireless Gateway and is still in the process of...
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Reference Manual Operation and Maintenance 00809-0200-4648, Rev BB July 2016 n e t w k Diagnostic Button Screen 4.6: the device couldn’t find the network and is in deep sleep mode to preserve power module life i d l e n e t w k Diagnostic Button Screen 4.7: the device synchronized to a network...
Operation and Maintenance Reference Manual July 2016 00809-0200-4648, Rev BB 5.1.4 Device diagnostic screens The following screens will show the device diagnostics depending on the state of the device. Device Information - Status: there is a critical D E V error which may prevent the device from operating correctly.
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Reference Manual Operation and Maintenance 00809-0200-4648, Rev BB July 2016 a l e r t Alert Screen: at least one alert is present - this screen will not display if no alerts are present p r e s n t A b c d e Diagnostic Button Screen 1 - Tag: user entered tag which is 8 characters long - will not display if...
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Operation and Maintenance Reference Manual July 2016 00809-0200-4648, Rev BB Diagnostic Button Screen 8: the device cannot r a d i o retrieve information from the radio in the device - the device may still be operational and publishing HART data f a i l u r Diagnostic Button Screen 9.1: configuration of the transmitter is invalid such that critical...
Reference Manual Operation and Maintenance 00809-0200-4648, Rev BB July 2016 Power module replacement Expected power module life is 10 years at reference conditions. When power module replacement is required, remove the power module cover on the field terminal side and remove the power module. Replace the power module (part number 00753-9220-0001) and replace the cover.
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Operation and Maintenance Reference Manual July 2016 00809-0200-4648, Rev BB Operation and Maintenance Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Troubleshooting Reference Manual July 2016 00809-0200-4648, Rev BB ™ Table 6-1. Rosemount 648 Wireless Temperature Transmitter Device Status Information Device status Description Recommended action 1. Verify environmental temperature is within the transmitter’s range. Electronics The electronics temperature has 2. Remote mount the transmitter away from process and Temperatures exceeded the transmitter's has Exceeded...
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Reference Manual Troubleshooting 00809-0200-4648, Rev BB July 2016 Table 6-2. Rosemount 648 Wireless Troubleshooting Symptom Potential source Recommended action 1. Connect a Field Communicator and enter the transmitter test mode to isolate a sensor failure. Sensor input failure or connection 2.
Power module Input ™ The SmartPower Long Life Power Module from ™ Emerson Process Management is field replaceable, Supports thermocouple, RTD, millivolt and ohm input featuring keyed connections that eliminate the risk of types. See “Accuracy” on page 59 for sensor options.
Transmitter measurement stability Rosemount 648 Wireless without LCD display- 4.6 lbs. (2 kg) The Rosemount 648 Wireless has a stability of ±0.15% of Rosemount 648 Wireless with M5 LCD display- 4.7 lbs output reading or 0.15 °C (whichever is greater) for 24 (2.1 kg)
Reference Manual Specifications and Reference Data 00809-0200-4648, Rev BB July 2016 A.1.5 Ambient temperature effect Table A-3. Ambient Temperature Effect on Digital Accuracy Effects per 1.0 °C (1.8 °F) change in Sensor options Sensor reference Input temperature (T) (1)(2) ambient temperature 2-, 3-, 4-wire RTDs Pt 100 (...
Specifications and Reference Data Reference Manual July 2016 00809-0200-4648, Rev BB Table A-3. Ambient Temperature Effect on Digital Accuracy Effects per 1.0 °C (1.8 °F) change in Sensor options Sensor reference Input temperature (T) (1)(2) ambient temperature 0.0081 °C + (0.000435% of T) T...
Reference Manual Specifications and Reference Data 00809-0200-4648, Rev BB July 2016 A.1.7 Examples of approximate lead wire Pt100 2-wire RTD: resistance effect calculations Imbalance of Lead Wires Basic Error = Given: Total cable length 150 m Error due to amb. temp. variation = Imbalance of the lead wires at 20 °C 0.5 ...
Specifications and Reference Data Reference Manual July 2016 00809-0200-4648, Rev BB A.2 Dimensional drawings Figure A-1. Rosemount 648 Wireless Direct Mount 90° 6.71 (170) 11.16 7.81 (248) 4.20 (198) 6.05 11.23 (107) (154) (285) 7.88 (200) (11) A. Extended range external antenna D.
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Reference Manual Specifications and Reference Data 00809-0200-4648, Rev BB July 2016 Figure A-2. Rosemount 648 Wireless Remote Mount Pipe mounting For transmitter mounting 3.67 (93) Dimensions are in inches (millimeters). A. 2-in. U-bolt for pipe mounting Specifications and Reference Data...
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Specifications and Reference Data Reference Manual July 2016 00809-0200-4648, Rev BB Figure A-3. Rosemount 648 Wireless with Option Code PT Dimensions are in inches (millimeters). Specifications and Reference Data Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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00809-0200-4648, Rev BB July 2016 Ordering information Table A-5. Rosemount 648 Wireless Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery.The Expanded offering is subject to additional delivery lead time.
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When ordering a the XA option, a mounting bracket is not included. If a bracket is required, order option code B5. When ordering the PT option code, the C1 and XA option codes are required. Rosemount X-well Technology is only available as a Rosemount 648 Wireless and 0085 pipe clamp sensor direct mount assembly.
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Reference Manual Specifications and Reference Data 00809-0200-4648, Rev BB July 2016 Specifications and Reference Data Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
Federal Occupational Safety and Health Administration build-up, it must not be rubbed or cleaned with (OSHA). solvents or a dry cloth. 3. The Rosemount 648 Wireless Transmitter shall only be used with the 701PBKKF Rosemount SmartPower Battery Pack (P/N 00753-9220-0001). Product Certifications...
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Certificate: FM 3027705 For use with Rosemount SmartPower power module part Standards: FM Class 3600 - 2011, FM Class 3611 - number 753-9220-0001, or for use with Emerson 2004, FM Class 3810 - 2005, ANSI/NEMA SmartPower option 701PBKKF. 250 - 2003...
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1. See certificate for special conditions. point of installation to prevent electrostatic charge Japan build-up. 3. The Rosemount 648 Wireless enclosure may be made TIIS Intrinsic Safety of aluminum alloy and given a protective Certificates: TC18638 polyurethane paint finish; however, care should be Markings: Ex ia IIC T4 (–20...
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Reference Manual Product Certifications 00809-0200-4648, Rev BB July 2016 EAC - Belarus, Kazakhstan, Russia Republic of Korea Technical Regulation Customs Union Intrinsic Safety Republic of Korea Intrinsic Safety Certificate: RU C-US.Gb05.B.00289 Certificate: 11-KB4BO-0071 Markings: 0Ex ia IIC T4/T5 X, Markings: Ex ia IIC T4/T5 T4 (-60 °C ...
Mapping for Non-DD Based Integration with Host Systems Reference Manual July 2016 00809-0200-4648, Rev BB Appendix C Mapping for Non-DD Based Integration with Host Systems Alert message mapping ........... page 75 Mapping of device variables index numbers .
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Reference Manual Mapping for Non-DD Based Integration with Host Systems 00809-0200-4648, Rev BB July 2016 Table C-2. Maintenance Alerts (M:) Message Additional status Description The device has detected an electronics Byte 0 :: Bit 4 Electronics Warning error that does not currently impact the Byte 0 :: Bit 5 device measurement reading Byte 3 :: Bit 4...
Table C-4 Table C-5 displays the device variable and variable mapping indexes for the Rosemount 648 Wireless. Table C-4. Device Variable Index Device variable index Description Supply voltage...
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Reference Manual Mapping for Non-DD Based Integration with Host Systems 00809-0200-4648, Rev BB July 2016 Mapping for Non-DD Based Integration with Host Systems Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
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Standard Terms and Conditions of Sale can be found at: www.Emerson.com/en-us/pages/Terms-of-Use.aspx Middle East and Africa Regional Office The Emerson logo is a trademark and service mark of Emerson Electric Co. SmartPower, DeltaV, AMS, Rosemount X-well, Rosemount. and the Emerson Process Management Rosemount logotype are trademarks of Emerson Process Management.
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