Emerson Rosemount 648 Quick Start Manual

Wireless temperature transmitter with rosemount x-well technology
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Quick Start Guide
00825-0200-4648, Rev DD
October 2016
Rosemount
648 Wireless Temperature
Transmitter
with Rosemount X-well
Technology

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Summary of Contents for Emerson Rosemount 648

  • Page 1 Quick Start Guide 00825-0200-4648, Rev DD October 2016 ™ Rosemount 648 Wireless Temperature Transmitter ™ with Rosemount X-well Technology...
  • Page 2 Device Install Kit/DD Revision Device Revision 4, DD Revision 1 or higher NOTICE This guide provides basic information for the Rosemount 648 Wireless. It does not provide instructions for detailed configuration, diagnostics, maintenance, service, troubleshooting, or installations. Refer to the Rosemount 648 Wireless Reference Manual for more instruction.
  • Page 3: Wireless Considerations

    1.0 Wireless considerations 1.1 Power up sequence The Rosemount 648 Wireless and all other wireless devices should be installed only after the Smart Wireless Gateway (“Gateway”) has been installed and is functioning properly. Wireless devices should also be powered up in order of proximity from the Gateway, beginning with the closest.
  • Page 4 1.4 Field Communicator connections The black power module needs to be installed in the device for the Field Communicator to interface with the Rosemount 648 Wireless. For HART Wireless Transmitter communication via a Field Communicator, a Rosemount 648 Wireless Device Dashboard (DD) is required. Rosemount 648 Wireless Transmitters equipped with Rosemount X-well Technology requires DD revision 648 Dev.
  • Page 5: Physical Installation

    Figure 3. Connection P/N 00753-9200-0020 COMM 2.0 Physical installation The Rosemount 648 Wireless can be installed in one of two configurations: Direct Mount, where the sensor is connected directly to the Rosemount 648  Wireless housing’s conduit entry. Remote Mount, where the sensor is mounted separate from the Rosemount ...
  • Page 6: Remote Mount

    1. Install sensor according to standard installation practices using an approved thread sealant on all connections. 2. Run wiring (and conduit, if necessary) from the sensor to the Rosemount 648 Wireless. 3. Pull wiring through the threaded conduit entry of the Rosemount 648 Wireless.
  • Page 7 Figure 7. Possible Antenna Rotation - Remote Mount 2.3 Rosemount X-well Installation Rosemount X-well Technology is only available in the Rosemount 648 Wireless and 0085 pipe clamp sensor factory assembled complete point solution. Rosemount X-well Technology will only work as specified with factory supplied...
  • Page 8: Verify Operation

    3-wire configuration. See Figure 11 for more information. Figure 8. Rosemount 648 Wireless with Rosemount X-well Technology Installation Drawing 3.0 Verify operation Operation can be verified using four methods at the device via the LCD display, using the Field Communicator, at the Gateway via the Smart Wireless Gateway’s...
  • Page 9 Count, Join Attempts 3.3 Smart Wireless Gateway If the Rosemount 648 Wireless was configured with the Network ID and Join Key and sufficient time for network polling has passed, the transmitter will be connected to the network. To verify device operation and connectivity using the Smart Wireless Gateway's web based user interface, navigate to the Devices page.
  • Page 10 3.4 AMS Wireless Configurator For HART Wireless transmitter communication via AMS Device Manager, a Rosemount 648 Wireless Device Dashboard (DD) is required. Rosemount 648 Wireless Transmitters equipped with Rosemount X-well Technology requires DD revision 648 Dev. 4 Rev. 1 or higher to view Rosemount X-well functionality. To ™...
  • Page 11: Troubleshooting

    Wireless Configuration 2, 2, 1 Network ID, Join to Network, Broadcast Info 4.0 Reference information The Rosemount 648 Wireless is compatible with a number of RTD and thermocouple sensor types. Figure 11 shows the correct input connections to the sensor terminals on the transmitter.
  • Page 12 T/C and mV RTD and Ω RTD and Ω RTD and Ω Emerson Process Management provides 4-wire sensors for all single element RTDs. Use these RTDs in 3-wire configurations by leaving the unneeded leads disconnected and insulated with electrical tape. Note In order to communicate with a Field Communicator, the device must be powered by connecting the black power module.
  • Page 13 Quick Start Guide October 2016 Figure 12. Rosemount 65, 68, 78 Series, and 58C Lead Wire Configurations Single element White (1) White (2) Red (3) Red (4) Figure 13. Rosemount 183 Series Thermocouple Lead Wire Configurations Type J Type E + Purple (2) + White (2) –...
  • Page 14: Power Module Replacement

    October 2016 Quick Start Guide Table 3 lists the Fast Key sequences for common transmitter functions. Table 3. Rosemount 648 Wireless Fast Key Sequence Function Fast Key sequence Menu items Device Information 2, 2, 7 Tag, Long Tag, Descriptor, Message, Date...
  • Page 15 Quick Start Guide October 2016 Use caution when handling the black power module, it may be damaged if dropped from heights in excess of 20 feet. Battery hazards remain when cells are discharged. 5.2 Environmental considerations As with any battery, local environmental rules and regulations should be consulted for proper management of spent batteries.
  • Page 16: Telecommunication Compliance

    RF spectrum. Nearly every country requires this type of product certification. Emerson Process Management is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage.
  • Page 17 2. The surface resistivity of the antenna is greater than 1 GΩ. To avoid electrostatic charge build-up, it must not be rubbed or cleaned with solvents or dry cloth. 3. The Rosemount 648 Wireless Transmitter shall only be used with the 701PBKKF ™...
  • Page 18 II 1 G Ex ia IIC T5 Ga, T5(–60 °C ≤ T ≤ +40 °C) For use with Rosemount SmartPower power module part number 753-9220-0001, or for use with Emerson SmartPower option 701PBKKF. Sensor terminal parameters = 6.6 V = 26.2 mA = 42.6 mW...
  • Page 19 Care must be taken during transportation to and from the point of installation to prevent electrostatic charge build-up. 3. The Rosemount 648 enclosure may be made of aluminum alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in a Zone 0 area.
  • Page 20 October 2016 Quick Start Guide Sensor terminal parameters = 6.6 V = 26.2 mA = 42.6 mW = 11 μF = 25 μH Special Condition for Safe Use (X): 1. See certificate for special conditions. Japan I4 TIIS Intrinsic Safety Certificate: TC18638 Markings: Ex ia IIC T4 (–20 ~ +60 °C) Sensor terminal parameters...
  • Page 21 Quick Start Guide October 2016 Republic of Korea IP Republic of Korea Intrinsic Safety Certificate: 11-KB4BO-0071 Markings: Ex ia IIC T4/T5 T4 (–60 °C +70 °C) T5 (–60 °C +40 °C) Sensor terminal parameters = 6.6 V = 26.2 mA = 42.6 mW = 10.9 μF = 25 μH...
  • Page 22 October 2016 Quick Start Guide Figure 15. Rosemount 648 Wireless Declaration of Conformity...
  • Page 23 Quick Start Guide October 2016...
  • Page 24 October 2016 Quick Start Guide...
  • Page 25 Quick Start Guide October 2016 China RoHS Rosemount 648 List of Rosemount 648 Parts with China RoHS Concentration above MCVs Hazardous Substances Hexavalent Polybrominated Polybrominated Part Name Lead Mercury Cadmium Chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr +6) (PBB)
  • Page 26 +65 6777 8211 Standard Terms and Conditions of Sale can be found at www.Emerson.com/en-us/Terms-of-Use +65 6777 0947 The Emerson logo is a trademark and service mark of Emerson Enquiries@AP.EmersonProcess.com Electric Co. AMS, SmartPower, X-well, Rosemount and Rosemount logotype Middle East and Africa Regional Office are trademarks of Emerson Process Management.

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