ESAB AristoMig U500 Instruction Manual
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ESAB AristoMig U500 Instruction Manual

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AristoMig U500
460 V version
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices
for arc welding equipment, we urge you to read our booklet, "Precations and Safe Practices for Arc, Cutting and Gouging, "Form
52- -529. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this
equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your
supplier for further information. Be sure to read the Safety Precautions before installing or operating this equipment.
Instruction manual
0459 087 087
050517
CAUTION
Be sure this information reaches the operator.
You can get extra copies through your supplier.
Valid for serial no. 304- -xxx- -xxxx, 445- -xxx- -xxxx,
524- -xxx- -xxxx

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Summary of Contents for ESAB AristoMig U500

  • Page 1 AristoMig U500 460 V version CAUTION These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding equipment, we urge you to read our booklet, “Precations and Safe Practices for Arc, Cutting and Gouging, “Form 52- -529.

  • Page 2: Table Of Contents

    1 SAFETY PRECAUTIONS ..........2 PRECAUCION DE SEGURIDAD .

  • Page 3: Safety Precautions

    SAFETY PRECAUTIONS WARNING: These Safety Precautions are for your protection. They summarize precautionary information from the references listed in Additional Safety Information section. Before performing any installation or operating procedures, be sure to read and follow the safety precautions listed below as well as all other manuals, material safety data sheets, labels, etc. Failure to observe Safety Precautions can result in injury or death.
  • Page 4 ELECTRIC AND MAGNETIC FIELDS May be dangerous. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding and cutting current creates EMF around welding cables and welding machines. Therefore: Welders having pacemakers should consult their physician before welding. EMF may interfere with some pacemakers. Exposure to EMF may have other health effects which are unknown.

  • Page 5: Precaucion De Seguridad

    ADDITIONAL SAFETY INFORMATION For more information on safe practices for electric arc welding and cutting equipment, ask your supplier for a copy of “Precautions and Safe Practices for Arc Welding, Cutting and Gouging”, Form 52- - 529. The following publications, which are available from the American Welding Society, 550 N.W. LeJuene Road, Miami, FL 33126, are recommended to you: ANSI/ASC Z49.1 - - “Safety in Welding and Cutting”...
  • Page 6 Remueva todo material combustible lejos del área de trabajo o cubra los materiales con una cobija a prueba de fuego. Materiales combustibles incluyen madera, ropa, líquidos y gases flamables, solventes, pinturas, papel, etc. Chispas y partículas de metal pueden introducirse en las grietas y agujeros de pisos y paredes causando fuegos escondidos en otros niveles o espacios.
  • Page 7 Haga referencia a la publicación ANSI/ASC Standard Z49.1 (Vea la lista a continuación) para recomendaciones específicas en la ventilación. ADVERTENCIA- -Este producto cuando se utiliza para soldaduras o cortes, produce humos o gases, los cuales contienen químicos conocidos por el Estado de California de causar defectos en el nacimiento, o en algunos casos, Cancer. (California Health &...

  • Page 8: Mesures De Securite

    MESURES DE SECURITE ATTENTION : ces règles de sécurité ont pour objet d’assurer votre protection. Elles constituent une synthèse des mesures de sécurité contenues dans les ouvrages de référence repris au chapitre Informations complémentaires relatives à la Sécurité. Avant toute installation ou utilisation du matériel, veillez à...
  • Page 9 CHOC ELECTRIQUE Tout contact avec des éléments sous tension et la masse peut provoquer des blessures graves ou mortelles. NE PAS utiliser de courant de soudage CA dans des zones humides, des lieux exigus ou lorsqu’il existe un risque de chute. En conséquence : Vérifier que le châssis du générateur est bien relié...
  • Page 10 MANIPULATION DES BOUTEILLES DE GAZ Une erreur de manutention des bouteilles de gaz peut les endommager et entraîner une libération violente du gaz. La rupture soudaine de la soupape ou du détendeur peut provoquer des blessures graves ou mortelles. En conséquence : Utiliser le gaz approprié...

  • Page 11: User Responsibility

    SAFETY Before the AristoMig U500 power source is put into operation, the safety precautions on page 3 and safety on page 11 should be read completely. This will help avoid possible injury due to misuse or improper installation.

  • Page 12: Introduction

    This product is solely intended for arc welding. INTRODUCTION The AristoMig U500 is a GMAW / GTA welding power source, which can also be used for SMAW (Shielded Metal Arc Welding ). There are two variants of the power source:...
  • Page 13 AristoMig U500 Permissible load at GMAW 60 % duty cycle 500 A / 39 V 100% duty cycle 400 A / 34 V Permissible load at SMAW 60 % duty cycle 500 A / 40 V 100% duty cycle 400 A / 36 V...

  • Page 14: Installation

    INSTALLATION The installation must be done by a professional. WARNING! This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user’s responsibility to take adequate precautions. Lifting instructions Power source Trolley and power source Trolley2 and power source Placing...

  • Page 15: Primary Input

    A protective earth connection must be made, in accordance with regulations. Rating plate with supply connection data Recommended fuse sizes and minimum cable areas AristoMig U500 460 V 3µ 60 Hz Mains voltage 460 V Mains cable area, CU/AWG (mm...

  • Page 16: Operation

    Connection for gas to the GTA torch Connection for cooling water from the wire feed unit -- RED Main power supply switch, 0 / 1 / START * ELP = ESAB Logic Pump, see point 9.5 - - 16 - - bu16d1aa...

  • Page 17: Turning On The Power Source

    Cooling unit Water connection (GTAW) The cooling unit is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. The power source On/Off switch must be in the “0” position (Off) when connecting a water--cooled GTA torch.

  • Page 18: Remote Control Unit

    Water flow guard The water flow guard interrupts the welding current in the event of loss of coolant, and displays an error message on the control panel. The water flow guard is an accessory. Remote control unit The program version in AristoPendant U8 should be 1.20 or higher. Aristo machines with intergral control panels should have program version 1.21 or higher, in order for the remote control to function correctly.

  • Page 19: Topping Up The Coolant

    10.2 Topping up the coolant We recommend a 50/50 % mixture of water and ethylene glycol. Top up with coolant until it is up to the level of the filling hole. FAULT TRACING Try these recommended checks and inspections before sending for an authorised service technician.

  • Page 20: Replacement And Repair Parts

    Attn: Customer Service Dept. P.O. Box 100545, 411 S. Ebenezer Road Florence, SC 29501- -0545 To order parts by phone, contact ESAB at 1--843--664--5540. Orders may also be faxed to 1--800--634--7548. Be sure to indicate any special shipping instructions when ordering replacement parts.
  • Page 21 - - 21 - -...

  • Page 22: Schematic Diagram

    Schematic diagram - - 22 - - bu16e11a...
  • Page 23 - - 23 - - bu16e11a...
  • Page 24 - - 24 - - bu16e11a...

  • Page 25: Ordering Number

    0459 087 990 Spare part list AristoMig U500 The spare parts list is available on the Internet at www.esab.com Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can both search for and download instruction manuals and spare parts lists.

  • Page 26: Replacement Parts

    AristoMig U500 Replacement parts Item Ordering no. Denomination 0458 398 001 Filter 0458 383 001 Front grill - - 26 - - Edition 050204 bu16s...

  • Page 27: Accessories

    AristoMig U500 Accessories Trolley for AristoMig ......0458 530 880 Trolley 2 for AristoMig (for feeder with counterbalance device and/or 2 gas bottles) .
  • Page 28 AristoMig U500 Handle (1 piece) with mounting screws ..0459 307 881 Feeder stand ....... 0458 522 880 Remote control adapter RA12 12 pole .
  • Page 29 AristoMig U500 Remote control unit AT1 CAN ....0459 491 883 MMA and TIG: current Remote control unit AT1 CF CAN ... .
  • Page 30 AristoMig U500 MMC kit AristoMig ......0459 579 880 Connection set for connection of two wire feed units ... 0459 546 880...
  • Page 31 - - 31 - -...
  • Page 32 Hours: 7.30 AM to 5:00 PM EST Warranty Returns Authorized Repair Stations Welding Equipment Troubleshooting TECHNICAL SERVICE: Telephone: (800) ESAB- - 123 / Fax: (843) 664- - 4452 Hours: 8.00 AM to 5:00 PM EST Part Numbers Technical Applications Specifications...

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