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DIRECT VENT FIREPLACE INSERT
WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the
commonwealth of Massachusetts.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes.
A manufactured home (USA only) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title
24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard
for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result, causing property damage, personal injury or loss of life.
◙
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier instructions.
◙ If you cannot reach your gas supplier, call the fire department.
◙ Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance is only for use with the type (s) of gas indicated on the rating plate.
A conversion kit is supplied with the appliance.
#216-S-34-6.5
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
www.kozyheat.com
INSTALLATION AND OPERATION MANUAL
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Shown with optional Beveled screen front - black
FEBRUARY 2011
JOR-34 REV-04
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Related Manuals for kozy heat JORDAN XL
Summary of Contents for kozy heat JORDAN XL
- Page 1 INSTALLATION AND OPERATION MANUAL INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. DIRECT VENT FIREPLACE INSERT Shown with optional Beveled screen front - black WARNING: This product must be installed by a licensed plumber or gas fitter when installed in the commonwealth of Massachusetts.
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Page 2: Introduction And Homeowner Reference Information
Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product. -
Page 3: Table Of Contents
Glass Frame Assembly / Screen Front Removal &Installation INSTALLATION Approved Venting Combustion Air Venting Options Air Duct Removal Kozy Heat #816-CL Co-Linear Vent System Run Vent System Through Existing Chimney Connect Vent System to Air Duct SHROUD INSTALLATION Shroud Installation... -
Page 4: Safety Information
SAFETY INFORMATION This fireplace has been tested to and complies with ANSI Z21.88-2009·CSA 2.33-2009·CSA P.4.1-09 “VENTED GAS FIREPLACE HEATERS” by OMNI-Test Laboratories, Portland, OR. Installation must conform with local building codes or in the absence of local building codes, with the National Fuel Gas Code, ANSIZ223.1/NFPA 54 - Current Edition, or the Natural or Propane Installation Code, CSAB149.1 Installation and repair should be done only by a qualified service person. -
Page 5: Features
FEATURES Please consult with your dealer for a detailed list of optional accessories available for this fireplace insert. STANDARD FEATURES High efficiency High quality lifetime glass 21-1/2” x 29-5/8” (546mm x 753mm) Quick latch glass frame assembly Refractory brick lining Log set Light kit IPI control system with remote control... -
Page 6: Commonwealth Of Massachusetts Information
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE: The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS... -
Page 7: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Height to Air Back to Elec. Back to Gas Front to Vent Back to Vent Chute Top Access Line Access Center Center INCHES 23-5/8 28-3/16 16-3/8 24-1/2 7-1/4 1-3/8 10-1/4 6-1/8 FIREPLACE DIMENSIONS MILLIMETERS... -
Page 8: Minimum Clearances To Combustibles
SPECIFICATIONS MINIMUM CLEARANCES TO COMBUSTIBLES Figure 7a PAGE 7... -
Page 9: Components List
SPECIFICATIONS #JOR-34 COMPONENTS PART NUMBER DESCRIPTION JXL-600-IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve JXL-135 Burner Assembly JXL-G900 Firebrick Refractory Set JXL-500 Log Package JXL-057T Glass Frame Assembly OCK-A6251L-I-JXL-PSE LP Conversion Kit 816-CL1 Co-Linear Air Duct JXL-028 Fan Kit (2)-75 CFM JXL-LKT Light Kit 700-208... -
Page 10: Existing Fireplace Specifications
EXISTING FIREPLACE SPECIFICATIONS THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES. EXISTING FIREPLACE REQUIREMENTS The existing fireplace & chimney must be clean and in good working order and constructed of non-combustible materials. A gas line must be able to be installed to the insert. Provisions made to provide electrical power for operation. -
Page 11: Prepare Existing Fireplace
Cutting of any sheet metal parts is prohibited, except the metal floor. If metal floor is removed, the insert must be placed directly on metal base of metal fireplace. If using this method, Kozy Heat Floor Protector Kit (#JXL-FLP) must be used, and leveling bolts (provided) must be installed in insert bottom, providing 1/2”... -
Page 12: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. -
Page 13: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS IMPORTANT: This fireplace is NAT gas ready. If converting to LP gas, do so now before installing into existing fireplace. #OCK-A5337N-I-JXL-PSE NAT GAS CONVERSION KIT / #OCK-A6251L-I-JXL-PSE LP GAS CONVERSION KIT WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. - Page 14 CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: PRESSURE REGULATOR CAP Remove cap covering the pressure regulator. Press down on pressure regulator tube and rotate 90˚. The shaft should pop out and point to chosen gas. Re-attach cap. Remove low limit screw (above valve motor; see page 21). Replace with one included in kit.
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Page 15: Glass Frame Assembly / Screen Front
LEARN button access instructions on pages 24-25 also. IMPORTANT: Follow instructions included from vent pipe manufacturer as well as venting requirements as outlined in this installation manual. APPROVED VENTING MANUFACTURER APPROVED CAPS Kozy Heat 816-CL Vent System TM-IVT TM-SVT Selkirk... -
Page 16: Air Duct Removal
Remove air duct top. Access Plate Figure 15a KOZY HEAT #816-CL CO-LINEAR VENT SYSTEM The co-linear pipes included in this vent system are designed to extend up to 35ft. (10.67m) IMPORTANT: IDENTIFICATION: Exhaust Pipe: red marking. Proper operation of this insert requires exhaust and combustion air pipes be connected to correct collars on termination kit and insert air duct. -
Page 17: Run Vent System Through Existing Chimney
RUN VENT SYSTEM THROUGH EXISTING CHIMNEY We strongly suggest wrapping first 3ft.(914mm) of vent system below termination cap with non-faced fiberglass insulation (secure with wire) before running it through existing chimney. This will prevent cold air from coming down existing chimney. DO NOT USE THIS METHOD IF YOU ARE STUBBING COMBUSTION AIR PIPE FROM BOTTOM OF EXISTING CHIMNEY. -
Page 18: Connect Vent System To Air Duct
VENT SYSTEM CONNECTION Sheet metal screws (3 total) Sealant Figure 17a Figure 17b Figure 17c 1. Place air duct (previously removed, page 15) into existing fireplace opening. 2. Place a bead of sealant (provided) around exhaust collar („EX‟ marking) Slide exhaust pipe over „EX‟ collar on air duct. Secure with (3) ½"... -
Page 19: Light Kit
LIGHT KIT CAUTION: Disconnect all electrical power from fireplace before performing this task. NOTE: To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling. Remove screen front and glass frame assembly. Light kit access panel is at top of firebox directly in front of air chute. Remove light kit access panel - secured with (2) screws. -
Page 20: Log Set Installation
#JXL-500 LOG SET INSTALLATION NOTE: Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive soot to build up on logs and glass. -
Page 21: Wiring Schematics
WIRING SCHEMATICS IMPORTANT: THIS SYSTEM REQUIRES ELECTRICITY (110 V) AND / OR BATTERIES TO OPERATE. USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Light kit not available in all fireplace models Figure 20a PAGE 20... -
Page 22: Valve And Pilot Assembly Components
VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR IPI PILOT ASSEMBLY BLACK CAP OUTLET (MANIFOLD) PRESSURE SCREW PILOT INTERNAL SOLENOID CONNECTION LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS PILOT ADJUSTMENT SCREW INLET PRESSURE SCREW MAIN VALVE INTERNAL SOLENOID CONNECTION IPI GAS VALVE Figure 21a PAGE 21... -
Page 23: Control Module Components
CONTROL MODULE COMPONENTS VALVE STEP MOTOR LEARN BUTTON COMMUNICATION LINK TERMINAL TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE „I‟ IGNITER PILOT CONTINUOUS PILOT REMOTE ON/OFF „S‟ SENSOR PILOT CONNECTION ON/OFF SWITCH SWITCH CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK POWER TO LIGHT KIT (not available in all models ) COMMUNICATION LINK NON-OPERATIONAL... -
Page 24: Remote Control Components
REMOTE CONTROL INFORMATION MANUAL ON / OFF THERMOSTAT MODE ICON ROOM TEMPERATURE BATTERY LIFE ICON SET TEMPERATURE (visible only in THERMO MODE) FAN SPEED LIGHT LEVEL CHILD PROOF ICON CONTINUOUS PILOT FLAME HEIGHT Figure 23a PAGE 23... -
Page 25: Information And Remote Control Operation
IPI INFORMATION ELECTRICAL WARNING AND INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 110V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion. Disconnect 110V before servicing. - Page 26 IPI INFORMATION MATCHING SECURITY CODES Before matching security codes make sure 120V AC is connected and powered to fireplace, and hand held remote control is installed with (2) AA batteries. It may be necessary to program main control module (located on right side of firebox) to LEARN the hand held remote control security code upon initial use, if batteries are replaced, or if a replacement remote control is purchased from your dealer.
- Page 27 REMOTE CONTROL INFORMATION cont. CONTINUOUS PILOT FEATURE: Activation of this optional feature is accomplished by pressing the PILOT button once. The continuous pilot icon will appear on the LCD screen. Pressing PILOT button again will de-activate this feature. This feature can also be activated via CONTINUOUS PILOT switch on Main Control Module.
- Page 28 REMOTE CONTROL INFORMATION cont. FLAME MODE: This remote will operate the flame, allowing for (6) different flame height levels. When MAIN FLAME button is pressed, FLAME level setting will flash on the LCD screen. Press UP or DOWN buttons to select desired flame level.
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Page 29: Lighting And Shutdown
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 30 LIGHTING AND SHUTDOWN (cont.) LIGHTING STOP! Read safety information on previous page and front cover of this manual before continuing. Turn off all electrical power to fireplace. Power OFF ATTENTION: This fireplace is equipped with an ignition device which automatically lights the pilot. DO NOT light the pilot by hand.
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Page 31: Pressure Testing
PRESSURE TESTING IMPORTANT NOTICE: Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. NOTE: The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½... -
Page 32: Error Codes
ERROR CODES IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition. What to Check: Ensure gas supply is turned on. -
Page 33: Finalizing The Installation
FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi settings have been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue or become dark orange with evidence of sooting (black tips), the burner tube venturis may need adjustment. -
Page 34: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartments on sides of firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. -
Page 35: Troubleshooting
TROUBLESHOOTING MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained. Verify hand held remote indicates a signal is being sent. - Page 36 TROUBLESHOOTING MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure white cap leads marked MAIN from module are securely connected to terminals marked MAIN on valve body. Make certain pilot flame is in contact with flame rectification sensor on pilot assembly.
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Page 37: Replacement Parts List
JOR-34 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. JOR-34 BOARD SYSTEM AND PARTS JXL-600-IPI Jordan XL-IPI Control Board - Nat Gas 700-204 Manual Shut-off Valve JXL-601-IPI Jordan XL-IPI Control Board - LP Gas 700-213 18”... -
Page 38: Warranty
LIMITED WARRANTY PAGE 37... - Page 39 LIFETIME WARRANTY PAGE 38...