kozy heat Jordan Jor-30 Installation And Operation Manual

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Installation and operation manual (41 pages)

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Page 1 INSTALLATION AND OPERATION MANUAL English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com DIRECT VENT FIREPLACE INSERT INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
Page 3 Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product.
Page 5: Table Of Contents
Glass Frame Assembly / Screen Front Removal &Installation INSTALLATION Approved Venting Combustion Air Venting Options Air Duct Removal Kozy Heat #816-CL Co-Linear Vent System Run Vent System Through Existing Chimney Connect Vent System to Air Duct SHROUD INSTALLATION Shroud Installation...
Page 6: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters”. CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes”. CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, wth the National...
Page 7: Features
FEATURES Please consult with your dealer for a detailed list of optional accessories available for this fireplace insert. STANDARD FEATURES  High efficiency  High quality lifetime glass 17-1/2” x 25-5/8” (445mm x 651mm)  Quick latch glass frame assembly ...
Page 8 COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS...
Page 9: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS DESCRIPTION Height Width Back Width Depth Height to Air Back to Elec. Back to Gas Front to Vent Back to Vent Chute Top Access Line Access Center Center INCHES 19-3/4 24-5/16 15-1/2 20-5/8 6-9/16 1-1/2 9-7/16 5-7/8 FIREPLACE DIMENSIONS MILLIMETERS...
Page 10: Minimum Clearances To Combustibles
SPECIFICATIONS MINIMUM CLEARANCES TO COMBUSTIBLES 3” (76mm) Combustible Material Figure 7a...
Page 11: Additional Components Required
SPECIFICATIONS #JOR-30 COMPONENTS PART NUMBER DESCRIPTION JOR-600-IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve JOR-135 Burner Assembly JOR-H900 Firebrick Refractory Set JOR-500 Log Package JOR-057T Glass Frame Assembly OCK-A5461L-I-JOR-PSE LP Conversion Kit 816-CL1 Co-Linear Air Duct JXL-028 Fan Kit 700-208 Remote Control 700-GLT...
Page 12: Existing Fireplace Specifications
EXISTING FIREPLACE SPECIFICATIONS THIS INSERT IS APPROVED FOR INSTALLATION IN MASONRY AND FACTORY-BUILT SOLID FUEL BURNING FIREPLACES CAUTION This appliance must not be connected to or joined with any other chimney flue serving another appliance. EXISTING FIREPLACE REQUIREMENTS The existing fireplace & chimney must be clean and in good working order and constructed of non-combustible materials.
Page 13: Prepare Existing Fireplace
Cutting of any sheet metal parts is prohibited, except the metal floor. If metal floor is removed, the insert must be placed directly on metal base of metal fireplace. If using this method, Kozy Heat Floor Protector Kit (#JOR-FLP), must be used.
Page 14: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in ATTENTION accordance with the requirements of the ANSI Z223.1 installation code.
Page 15: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #OCK-A4453N-I-JOR-PSE NAT GAS CONVERSION KIT / #OCK-A5461L-I-JOR-PSE LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
Page 16 CONVERSION KIT INSTRUCTIONS GAS TYPE CONVERSION: Press and hold Learn Button on Main Control Module for 20 seconds (access hole in center of module housing, located behind left component access door). A beep will be heard letting you know the procedure has been completed. If converting from NAT to LP gas: one (1) second long beep If converting from LP to Nat gas: thr ee (3) second long beep CONVERT THE GAS CONTROL VALVE:...
Page 17: Glass Frame Assembly / Screen Front
LEARN button access instructions on pages 23-24 also. Follow instructions included from vent pipe manufacturer as well as venting requirements as outlined in this installation manual. APPROVED VENTING MANUFACTURER APPROVED CAPS Kozy Heat 816-CL Vent System TM-IVT TM-SVT Selkirk...
Page 18: Air Duct Removal
Locate and remove nuts securing air duct top to firebox; 2 nuts reached through access holes, 2 inside air duct. Remove air duct top. Access Plate Figure 15a KOZY HEAT #816-CL CO-LINEAR VENT SYSTEM The co-linear pipes included in this vent system are designed to extend up to 35ft. (10.67m) IDENTIFICATION: Exhaust Pipe: red marking. IMPORTANT Proper operation of this insert requires exhaust and combustion air pipes be connected to correct collars on termination kit and insert air duct.
Page 19: Run Vent System Through Existing Chimney
RUN VENT SYSTEM THROUGH EXISTING CHIMNEY We strongly suggest wrapping first 3ft.(914mm) of vent system below termination cap with non-faced fiberglass insulation (secure with wire) before running it through existing chimney. This will prevent cold air from coming down existing chimney. DO NOT USE THIS METHOD IF YOU ARE STUBBING COMBUSTION AIR PIPE FROM BOTTOM OF EXISTING CHIMNEY.
Page 20: Shroud Installation
VENT SYSTEM CONNECTION Sealant Sheet metal Figure 17c Figure 17a Figure 17b screws (3 total) 1. Place air duct (previously removed, page 15) into existing fireplace opening. 2. Place a bead of sealant (provided) around exhaust collar (EX marking) Slide exhaust pipe over EX collar on air duct. Secure with (3) ½" self-tapping screws, provided.
Page 21 #JOR-500 LOG SET INSTALLATION NOTE Log numbers are located on bottom of each log. Refer to following instructions and illustrations for proper placement. Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and cause excessive CAUTION soot to build up on logs and glass.
Page 22: Wiring Schematics
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Light kit not available in all fireplace models THIS SYSTEM IS GROUND TO FIREBOX CHASSIS.
Page 23: Valve And Pilot Assembly Components
VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR PILOT ASSEMBLY PILOT INTERNAL SOLENOID CONNECTION OUTLET (MANIFOLD) PRESSURE SCREW LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS MAIN VALVE INTERNAL SOLENOID CONNECTION PILOT ADJUSTMENT SCREW INLET PRESSURE SCREW GAS VALVE Figure 20a...
Page 24: Control Module Components
CONTROL MODULE COMPONENTS LEARN BUTTON VALVE STEP MOTOR TERMINAL COMMUNICATION LINK TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE CONTINUOUS PILOT ON/OFF SWITCH REMOTE ON/OFF SWITCH ‘S’ SENSOR PILOT CONNECTION ‘I’ IGNITER PILOT CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK COMMUNICATION LINK TO LIGHT KIT (not available in all models) COMMUNICATION LINK...
Page 25 REMOTE CONTROL INFORMATION THERMOSTAT MODE ICON MANUAL ON / OFF BATTERY LIFE ICON ROOM TEMPERATURE SET TEMPERATURE (visible only in THERMO MODE) FAN SPEED LIGHT LEVEL CONTINUOUS PILOT CHILD PROOF ICON FLAME HEIGHT Figure 22a...
Page 26 IPI INFORMATION ELECTRICAL WARNING / INFORMATION:  Electrical wiring must be installed by a licensed electrician.  Do NOT wire 120V to wall switch.  Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. ...
Page 27 IPI INFORMATION MATCHING SECURITY CODES Before matching security codes make sure 120V AC is connected and powered to fireplace, and hand held remote control is installed with (2) AA batteries. It may be necessary to program main control module (located on right side of firebox) to LEARN the hand held remote control security code upon initial use, if batteries are replaced, or if a replacement remote control is purchased from your dealer.
Page 28 REMOTE CONTROL INFORMATION cont. CONTINUOUS PILOT FEATURE: Activation of this optional feature is accomplished by pressing the PILOT button once. The continuous pilot icon will appear on the LCD screen. Pressing PILOT button again will de-activate this feature. This feature can also be activated via CONTINUOUS PILOT switch on Main Control Module.
Page 29 REMOTE CONTROL INFORMATION cont. FLAME MODE: This remote will operate the flame, allowing for (6) different flame height levels. When MAIN FLAME button is pressed, FLAME level setting will flash on the LCD screen. Press UP or DOWN buttons to select desired flame level.
Page 30: Lighting And Shutdown
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING WARNING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2.
Page 31 LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! cover of this manual before continuing. Turn off all electric power to the appliance. This appliance is equipped with an ignition device which ATTENTION automatically lights the pilot. DO NOT try to light the pilot Power OFF by hand.
Page 32: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 14 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
Page 33: Error Codes
ERROR CODES IGNITION SAFETY: Protection for Ignition System Error Code: One beep ever y one second. Description of Fault: War ns user s if pilot is not successfully ignited in 60 seconds. How to Clear: Pr ess MODE button to OFF then to ON to r e-attempt ignition. What to Check: ...
Page 34: Finalizing The Installation
FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
Page 35: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.
Page 36: Troubleshooting
TROUBLESHOOTING MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER  Ensure REMOTE/OFF switch on side of main control module is set to REMOTE.  Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained. ...
Page 37 TROUBLESHOOTING MAIN FLAME WILL NOT LIGHT  Verify gas supply is turned on.  Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page.  Make sure white cap leads marked MAIN from module are securely connected to terminals marked MAIN on valve body. ...
Page 38: Jor-30 Replacement Parts List
JOR-30 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. JOR-30 BOARD SYSTEM AND PARTS JOR-600-IPI Jordan-IPI Control Board - Nat Gas 700-204 Manual Shut-off Valve JOR-601-IPI Jordan-IPI Control Board - LP Gas 700-214B 24”...
Page 39: Warranty
Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required. Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.
Page 41: Warranty
LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc.
Page 43 Supplemental Installation and Homeowner I n f o r m a t i o n M a n u a l f o r J O R D A N : DIRECT VENT GAS FIREPLACE INSERT IMPORTANT: This supplemental installation and homeowner manual is to be used in conjunction with JORDAN INSTALLATION MANUAL.
Page 45 TABLE OF CONTENTS SAFETY INFORMATION Safety Information SPECIFICATIONS Components List Gas Pressure Requirements / BTU’s WIRING SCHEMATICS Wiring Schematics OPERATING INSTRUCTIONS Control System Components System Operations 7-10 Lighting and Shutdown 11-12 Pressure Testing TROUBLESHOOTING Troubleshooting 14-15 CONVERSION KIT INSTRUCTIONS Conversion Kit Instructions 16-18 MAINTENANCE Maintenance...
Page 46: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters.” CAN 2.14-M91 (R2009), “Gas-Fired for Use at High Altitudes.” CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person.
Page 47: Specifications
SPECIFICATIONS JOR-30 COMPONENTS LIST PART NUMBER DESCRIPTION JOR-100 Control Board Assembly 700-203 Manual Gas Shut-off Valve JOR-135 Burner Assembly JOR-H900 Firebrick Refractory Set JOR-500 Log Package JOR-057T Glass Frame Assembly 816-CL1 Co-Linear Air Duct JOR-028 Fan Kit (1)-75 CFM 700-308 Remote Control 700-GLT Glass Latch Tool...
Page 48: Wiring Schematics
WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Pilot Assembly Green To Fan Orange To Lights Green / yellow Not used Figure 4a...
Page 49: Control System Components
CONTROL SYSTEM COMPONENTS REMOTE CONTROL Figure 5a GAS VALVE Stepper motor Main valve connection (green) Outlet pressure tap Pilot connection (orange) Inlet pressure tap Figure 5b Pilot flame adjustment PILOT ASSEMBLY Igniter Pilot Flame Sensor Figure 5c...
Page 50 CONTROL SYSTEM COMPONENTS RECEIVER Figure 6a FAN CONTROL MODULE Figure 6b DFC CONTROL BOARD Figure 6c...
Page 51: System Operations
SYSTEM OPERATION INITIALIZING THE SYSTEM FOR THE FIRST TIME Move slider switch on receiver to OFF position. Install 4 AA batteries (included in components packet) into receiver battery bay. Using the end of a paper clip, or other similar object, press button through hole marked PRG on receiver front cover.
Page 52 SYSTEM OPERATION REMOTE FLAME CONTROL The remote control has six (6) flame levels. With system ON and flame level at maximum, press Down Arrow Key once to reduce flame height by one step until flame is turned off. The Up Arrow Key will increase flame height on step each time it is pressed. If Up Arrow Key is pressed while system is on but flame is off, the flame will come on in High position.
Page 53 SYSTEM OPERATION FAN SPEED CONTROL Fan speed can be adjusted through six (6) speeds. To activate this function use Mode Key to index to fan control icon. Use Up/Down Arrow Keys to turn on, off or adjust fan speed. A single ‘beep’ will confirm reception of the command. Figure 9a ACCENT LIGHT KIT (not available in all fireplace models) The auxiliary function controls the AUX power outlet on the Fan control module which in turn controls the light kit.
Page 54 SYSTEM OPERATION LOW BATTERY DETECTION TRANSMITTER: Remote control battery lifespan depends on various factors including battery quality, number of ignitions, changes to room thermostat set point, etc. When transmitter batteries are low, a Battery Icon will appear on the LCD display before all battery power is lost. When batteries are replaced this icon will disappear.
Page 55: Lighting And Shutdown
LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, WARNING CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2.
Page 56 LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! c o v e r o f t h i s m a n u a l b e f o r e c o n t i n u i n g . Turn off all electric power to the appliance.
Page 57: Pressure Testing
PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 17 for proper NAT and LP manifold pressures. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
Page 58: Troubleshooting
TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. Before proceeding with the steps in the following troubleshooting guide, verify the power supply (AC/DC adapter or Fan Control Module) is present and receiver batteries and/or battery pack are fresh and installed with correct polarity. Make sure all connections between wire harnesses and system components are proper and positive.
Page 59 TROUBLESHOOTING PILOT AND BURNER EXTINGUISH WHILE IN OPERATION No LP in tank. Check and refill if necessary. Glass frame assembly not installed correctly. Refer to corresponding instructions in this manual. Improper vent cap installation. Adjust if necessary. Vent cap blockage. Remove debris if necessary. Improper pitch on horizontal vent.
Page 60: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS #NCK-JOR-S NAT GAS CONVERSION KIT / #LCK-JOR-S LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing property damage, personal injury or loss of life.
Page 61 CONVERSION KIT INSTRUCTIONS CONVERT THE GAS CONTROL VALVE: Follow stepper motor pressure regulator instruction sheet included with conversion kit to convert gas valve. ( L P o r N A T m a r k e d o n s t e p p e r m o t o r p r e s s u r e regulator).
Page 62 CONVERSION KIT INSTRUCTIONS FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment.
Page 63: Maintenance
MAINTENANCE MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials.
Page 64 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. CONTROL BOARD AND PARTS JOR-100 Control Board - Nat Gas 700-503 Valve Step Motor - Natural Gas JOR-101 Control Board - LP Gas 700-503-1 Valve Step Motor - LP Gas 700-557...

kozy heat Jordan Jor-30 Installation And Operation Manual

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