Danfoss APP 13 Installation, Operation And Maintenance Manual
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Danfoss APP 13 Installation, Operation And Maintenance Manual

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Operation guide.
APP pumps
APP 11 / APP 13
Installation, Operation and
Maintenance Manual
hpp.danfoss.com
© Danfoss | 2023.03
180R9264 | AQ115586503043en-000903 | 1

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  • Page 1 Operation guide. APP pumps APP 11 / APP 13 Installation, Operation and Maintenance Manual hpp.danfoss.com © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 1...

  • Page 2: Table Of Contents

    Local regulations...............10 Pre mounting checklist, based on Danfoss preferred system design ..... 11 Lifting and positioning .
  • Page 3 Right and wrong (180R9042) ............75 © Danfoss | 2023.03...

  • Page 4: Validity

    APP 11 Ex / APP 11/1500 1500 Serial no. XXXXXX04-XXX XXXXXX04-XXX Code no. 180B3214 180B3224 APP 13/1200 APP 13 Ex / 1200 Serial no. XXXXXX04-XXX XXXXXX04-XXX Code no. 180B3213 180B3223 APP 13/1500 APP 13 Ex / 1500 Serial no. XXXXXX04-XXX...

  • Page 5: Introduction

    Operation outside the Danfoss specifications The APP pumps and pump units are manufac- requires a written approval from Danfoss tured by Danfoss A/S, and are sold and marketed High Pressure Pumps. by a net of authorized distributors world wide. •...

  • Page 6: Manufacturer And Customer Service Address

    Operating guide Installation, Operation and Maintenance APP 11-13 1.3 Manufacturer and customer service Your local Danfoss pump distributor can be address found on our homepage. Danfoss A/S Data sheets and instructions on all accessories Danfoss High Pressure Pumps are available on www.ro-solutions.danfoss.com RO Solutions 1.3 Country specific information...

  • Page 7: Commissioning And Servicing The Unit

    2.4 Adhere to the following important points 2.5 In case of doubt Please contact Danfoss A/S in case of doubt. • Before using the pump/pump unit it is very Contact information is listed in section 1.3, important to read and understand this user Manufacturer and customer service address.

  • Page 8: Filtration

    2, Instruction. pump. Danfoss recommends not to build a filter bypass All air must be bleeded from both the low- function or to use filters with an integrated pressure and high-pressure side before the RO bypass.

  • Page 9: Return To Supplier

    Each pump is tested before shipment, and will therefore contain water. For storage temperature and frost protection see appendix 2, Instruction. The pumps are NOT delivered frost protected from the factory. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 9...

  • Page 10: Installation And Commissioning

    Before start-up, the fluid and pump housing temperature must be within the specified temperature range listed see appendix 1, Data sheet. Schematic 1: Recommended system design Media filter Feed Permeate Fresh water permeat flush Brine © Danfoss | 2023.03 10 | 180R9264 | AQ115586503043en-000903...

  • Page 11: Pre Mounting Checklist, Based On Danfoss Preferred System Design

    Operating guide Installation, Operation and Maintenance APP 11-13 5.6 Pre mounting checklist, based on Danfoss preferred system design Table 1: Check points when assembling and commissioning system Check points Comment OK ? Ensure that the environmental conditions are safe. See Arrival inspection, transportation, handling, lifting and storage, chapter 4.

  • Page 12: Ensure Free Flow

    1 second and observe the direction of rotation either looking at the fan of the motor or Danfoss offers commissioning and service at the coupling through the inspection hole in the system manufacturer’s location. Rate quotes are bell housings (not available on all bell housings).

  • Page 13: Operation Of Pump Unit

    Instruction for recommended service intervals. High frequency tones – safety/relief valves Danfoss offers service of the pump at the system are either damaged or running very close manufacturer’s location as well as we offer to their design pressure, stop the unit training in how to service the pump.

  • Page 14: Disassembling And Assembling The Pump Unit

    3, Parts list. If the pump is going to be returned to Danfoss for repair or a warranty claim, it is important to contact Danfoss in order to receive a return number and a form to fill out with product information.

  • Page 15: Troubleshooting And Scrapping Criteria

    Please use appendix 6, Trouble shooting guide as guideline or send the pump to Danfoss 8.3 Mechanical failure headquarter in Denmark for evaluation.
  • Page 16 Operating guide Installation, Operation and Maintenance APP 11-13 © Danfoss | 2023.03 16 | 180R9264 | AQ115586503043en-000903...

  • Page 17: Appendices

    Operating guide Installation, Operation and Maintenance APP 11-13 Operation guide APP pumps APP 11 / APP 13 Appendices for Installation, Operation and Maintenance Manual hpp.danfoss.com © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 17...
  • Page 18 Right and wrong (180R9042) ............75 © Danfoss | 2023.03...

  • Page 19: Data Sheet For App Pumps App 11-13 (Ai274333290009En-000701)

    Data sheet APP Pumps APP 0.6-1.0 / APP 1.5-3.5 / APP (W) 5.1-10.2 / APP 11-13 / APP 16-22 / APP 21-46 hpp.danfoss.com. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 1...
  • Page 20 Service.................32 © Danfoss | 2023.03...

  • Page 21: Introduction

    IATF 16949, ISO 9001, ISO 14001. to extremely low pressure pulsation. • Mobile systems for humanitarian and Application examples Danfoss APP pumps are built into a broad range military organizations of RO desalination plants around the world: • Onboard systems for ships and yachts •...

  • Page 22: App 11-13

    A-weighted sound pressure level at 1 m from the pump unit For lower and higher pressure, please contact Danfoss. surfaces (reference box) acc. to EN ISO 20361 section 6.2. Dependent on the NaCI concentration - see chapter 8.

  • Page 23: Flow At Different Rpm

    APP 13/1200 APP 13/1500 60.0 55.0 APP 13/1200 55.0 50.0 APP 11/1200 APP 11/1500 50.0 APP 11/1200 APP 11/1500 45.0 45.0 40.0 40.0 35.0 35.0 30.0 30.0 25.0 25.0 20.0 20.0 © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 23...

  • Page 24: Flushing Valve Curves

    6.4 APP 11-13 integrated flushing valve Pressure [barg] Flow [l/min] © Danfoss | 2023.03 24 | 180R9264 | AQ115586503043en-000903...

  • Page 25: Motor Requirements

    1 kW 1.34 hp 1 l/min 0.26 gpm 1 gpm 0.23 m Calculation factor for APP 11-13 Name Calculation factor APP 11 1200 APP 11 1500 APP 13 1200 APP 13 1500 © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 25...

  • Page 26: Temperature And Corrosion

    See example below on how to mount the pump If alternative mounting is required. please and connect it to an electric motor or combus- contact your Danfoss sales representative for tion engine (special coupling). further information. Note: Do not add any axial or radial loads to the pump shaft.

  • Page 27: Filtration

    (large flow, minimum pipe length, minimum number Since water has very low vicosity, Danfoss APP of bends/connections, and fittings with low pumps have been designed with very narrow or no pressure losses). If relevant, please clearances in order to control internal leakage consult “Parallel coupled pumps and...
  • Page 28 Installation, Operation and Maintenance APP 11-13 Data sheet High pressure safety or relief valve: As the Danfoss APP pump begins to create pressure and flow immediately after start-up and regardless of any counter pressure, a safey or pressure relief valve (8)

  • Page 29: Dimensions And Connections

    Installation, Operation and Maintenance APP 11-13 Data sheet 10. Dimensions and 10.4 APP 11-13 connections Accessories see section 12. Fore more details on the accessories, please contact the Danfoss High Pressure Pumps sales organisation. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 29...

  • Page 30: Dimensions With Motor Unit

    The examples of assemblies with motor are only for IEC motors and couplings. Please make sure to check required motor power and dimensions when selecting size of pump and motor. For ad- vice and calculation tool, please contact Danfoss. A mm B mm C mm...

  • Page 31: Accessories

    2” Victaulic 180Z0298 1½” outlet hose - 1.16m (45.7”) 1½” Victaulic 180Z0167 2” inlet Vic. Super Duplex M42 - 2” Victaulic 180Z0166 Non-return valve M42 - 1½” Victaulic 180H0053 (outlet) Super Duplex © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 31...

  • Page 32: Service

    Data sheet Pump shutdown: 13. Service Warranty The APP pumps are made of Duplex/Super Danfoss APP pumps are designed for long Duplex materials with excellent corrosion operation, low maintenance and reduced properties. It is, however, always recommended lifecycle costs. to flush the pump with freshwater when the system is shut down.

  • Page 33: Pump Instruction App 11-13 (180R9223)

    Instruction APP pumps APP 11 / APP 13 / APP 16 / APP 17 / APP 19 / APP 22 hpp.danfoss.com © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 1...
  • Page 34 Repair .................42 Identification PUMP Type APP 16 MADE IN DENMARK Code no. 180BXXXX Serial no. XXXXXXXX-XXX Danfoss A/S, 6430 Nordborg, Denmark © Danfoss | 2023.03 34 | 180R9264 | AQ115586503043en-000903...

  • Page 35: System Design

    2 barg (29 psig) required between non return valve and pump is always to be maintained, but it must not as protection against high-pressure peaks. exceed 5 barg (72.5 psig) continuously. Inlet Outlet © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 35...

  • Page 36: Preferred Ro System Design And P&Id

    (6) is integrated in Place an inlet filter (1) in front of the APP the APP pump. pump (2). Please consult the Danfoss filter data sheet for guidance (521B1009) on how A non-return valve (7) in outlet can be to select the right filter.

  • Page 37: Building Up The Pump Unit

    Measure from motor flange to the top of the coupling. That measurement “B” shall be 3-5 mm (0.12 - 0.2 inch) shorter than the measurement “A”. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 37...

  • Page 38: Direction Of Rotation

    APP 16 MADE IN DENMARK Code no. 180BXXXX Serial no. XXXXXXXX-XXX Danfoss A/S, 6430 Nordborg, Denmark 3.3 Orientation The pump can be mounted/orientated in any horizontal direction with the inlet and the outlet pointing upwards, downwards or to either side.

  • Page 39: Protection Against Too High Outlet Pressure

    80 barg (1160 psig). Inlet Inlet Outlet Outlet 3.5 Connections Inlet Outlet Bleeding Parallel key © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 39...
  • Page 40 Operating guide Installation, Operation and Maintenance APP 11-13 Instruction APP 11 - APP 13 Description APP 11 - APP 13 Accessories Type Code no. 2” inlet hose kit 2” Victaulic 180Z0298 2 m / 79” Parallel key, 10 × 8 × 45 2”...
  • Page 41 (see label on pump). water appears from the bleeding plug. Otherwise the pump will be damaged if a check valve is placed between pump and feed pump. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 41...
  • Page 42 (Min. +35.6°F to max. +122°F) pump with fresh water at operation stop in order to minimise the risk of crevice corrosion. In case of lower operating temperatures, please contact the Danfoss High Pressure Pumps. 80 º Duplex Super Duplex 316L...
  • Page 43 Store the pump dry without water inside. Service 6.1 Warranty Stand still Danfoss APP pumps are designed for long The APP pumps are made of Duplex/Super operation, low maintenance and reduced Duplex materials with excellent corrosion lifecycle costs.
  • Page 44 Operating guide Installation, Operation and Maintenance APP 11-13 Instruction 180R9223 | 521B1184 | DKCFN.PI.013.T3.02 © Danfoss | DCS-SGDPT/SI | 2023.03 44 | 180R9264 | AQ115586503043en-000903...

  • Page 45: Iom Electric Motors (180R9230)

    Electric Motors Operating guide Installation, Operation and Maintenance APP 11-13 Motor Manual Electric Motors Motor Manual hoyermotors.com hoyermotors.com M a n u a l M a n u a l © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 45...
  • Page 46 Inspect the motor at regular intervals, keep it clean and doubled supply frequency. ensure free ventilation air flow, check the condition of shaft Only mount or remove drive components (pulley, coupling, seals and replace if necessary. Both electrical and mechanical © Danfoss | 2023.03 46 | 180R9264 | AQ115586503043en-000903...
  • Page 47 Maintenance, repairs and replacement on this type must At 60Hz the time will be reduced by app. 20%. only be carried out by qualified specialists. Data for vertically mounted motors are half of the above values. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 47...
  • Page 48 Operating guide Installation, Operation and Maintenance APP 11-13 Connection diagram Anschlußdiagram Anslutningdiagramm Forbindelsesdiagram Aansluitdiagram Connection Conexión Collegamento Schemat polacsen © Danfoss | 2023.03 48 | 180R9264 | AQ115586503043en-000903...
  • Page 49 Operating guide Installation, Operation and Maintenance APP 11-13 © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 49...
  • Page 50 T +86 574 26 28 15 77 · F + 86 574 2628 1573 sweden@hoyermotors.com korea@hoyermotors.com hoyermotors@hoyermotors.cn hoyermotors.com hoyermotors.com hoyermotors.cn Important notice. Text and data in this catalogue are not binding and we reserve the right to implement changes without further notice. © Danfoss | 2023.03 50 | 180R9264 | AQ115586503043en-000903...

  • Page 51: Recommended Service Intervals For App Pumps (Ax290244627150En-000201)

    Instruction APP pumps APP 11 - 22 Recommended service intervals hpp.danfoss.com © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 1...
  • Page 52 The recommendation is for guidance only. Design/features Danfoss APP pumps are designed for long operation and low maintenance and life cycle If the Danfoss recommendations concerning costs. system-design (see our data sheet) are not...
  • Page 53 Cavitation of the piston shoes. All pistons must be replaced within the next All pistons must be replaced immediately. 100-200 hours. Abrasive wear of the piston shoes. All pistons must be replaced immediately. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 53...
  • Page 54 Operating guide Installation, Operation and Maintenance APP 11-13 Instruction © Danfoss | DCS-SGDPT/SI | 2023.03 AX290244627150en-000201 54 | 180R9264 | AQ115586503043en-000903...

  • Page 55: Parts List App Pumps App 11-13 (Ax274346749037En-000501)

    Parts list APP pumps APP 0.6-46 / APM 0.8-2.9 / APP W 5. 1 -10.2 hpp.danfoss.com © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 1...
  • Page 56 Tool sets ................60 © Danfoss | 2023.03...

  • Page 57: General

    ATEX and ATEX certified pumps. ATEX certified pumps are indicated by Ex in the designation. Non ATEX ATEX APP 11-13 APP 11-13 Ex © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 57...

  • Page 58: Parts List App 11-13

    Stop for shaft seal Tailstock screw (M12x60) AISI 316 Check nut (M12) AISI 316 O-ring (Ø29x3) FPM 75 Valve cone Super Duplex Spring (Ø1.9xØ25x33.7) Duplex Plug/guide Super Duplex O-ring (Ø38x3.7) Instruction © Danfoss | 2023.03 58 | 180R9264 | AQ115586503043en-000903...

  • Page 59: Exploded View App 11-13

    Operating guide Installation, Operation and Maintenance APP 11-13 Parts list 13. Exploded view APP 11-13 © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 59...

  • Page 60: Tool Sets

    Combination wrench (13 mm) Nut (M8x6.5x13) Guide bolt (M8x140) Shaft seal extractor (Ø45) Press bush (Ø45) Eye bolt (M8) Press bush for valve plate Stop for retainer plate Screw (M8x20) Screw (M8x70) © Danfoss | 2023.03 60 | 180R9264 | AQ115586503043en-000903...
  • Page 61 Operating guide Installation, Operation and Maintenance APP 11-13 Parts list © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 61...
  • Page 62 Operating guide Installation, Operation and Maintenance APP 11-13 Parts list © Danfoss | DCS-SGDPT/SI | 2023.03 AX274346749037en-000501 62 | 180R9264 | AQ115586503043en-000903...

  • Page 63: Trouble Shooting Guide For App, App S And App S 674 Pumps

    Guideline Trouble shooting guide APP, APP S and APP S 674 pumps hpp.danfoss.com © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 1...
  • Page 64 Swash plate ................74 © Danfoss | 2023.03...
  • Page 65 Operating guide Installation, Operation and Maintenance APP 11-13 Instruction Trouble shooting fish bone chart © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 65...
  • Page 66 1.4.2 Check if coupling is damaged. 1.4.3 Check that electric motor is sized correctly. 1.4.4 Check that the electrical installation is correctly sized. 1.4.5 Contact Danfoss Sales office for guidelines in how to troubleshoot internal pump parts. 1.5 Axial load on pump shaft 1.5.1 Ensure that the air gap between the two...
  • Page 67 Insufficient filtration means that too many or designed for seawater operation; for any too large hard particles can pass the main filter other fluid, please contact Danfoss High because it is damaged, bypassed or simply too Pressure Pumps sales office for further help.
  • Page 68 3.2.3 Systems with more than one electric motor installed: Start motors simultaneously. 3.3 Constant torque 3.3.1 Please contact Danfoss High Pressure If the electric motor is too small for the APP, APP S Pumps sales office. or APP S 674 pump, it cannot provide sufficient torque.
  • Page 69 4.6.2 If outlet pressure is lower than mentioned noise. Too low pressure also causes insufficient in the pump data sheet, please contact internal lubrication and wear on internal parts. Danfoss High Pressure Pumps technical Pump may eventually be damaged. support. 4.6.3 If outlet pressure has exceeded its...
  • Page 70 5.3 Hose stiffness 5.3.1 Use a more flexible hose. Danfoss can Too stiff hoses cannot dampen the small provide flexible hoses. Please contact pressure pulsations from the pump, and...
  • Page 71 If any scratches or marks can be felt by running a fingernail over the surface, the valve plate is worn. The valve plate on picture 3 is highly damaged. © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 71...
  • Page 72 To check this, please see item 6.1, picture 3. If the surface has any marks/scratches, it is worn/damaged and a new one is required. Please contact Danfoss High Pressure Pumps sales office for further infor- mation. © Danfoss | 2023.03...
  • Page 73 Operating guide Installation, Operation and Maintenance APP 11-13 Instruction © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 73...
  • Page 74 Operating guide Installation, Operation and Maintenance APP 11-13 Instruction © Danfoss | DCS-SGDPT/SI | 2023.03 74 | 180R9264 | AQ115586503043en-000903...

  • Page 75: Right And Wrong (180R9042)

    Service guide Right and wrong Trouble shooting guide for water hydraulic systems hpp.danfoss.com © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 1...
  • Page 76 Locate the return filter in the return line Filling system with unfiltered System to be filled via filter final load may damage the pump immediately before the tank water causes damage © Danfoss | 2023.03 76 | 180R9264 | AQ115586503043en-000903...
  • Page 77 Too much grease may develop Correctly limited quantities of grease Starting without water will cause Fill system with water before starting biofilm causing operational failures prevent seizing to ensure lubrication and cooling damage © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 77...
  • Page 78 If the system is not cleaned before Insufficient bleeding may cause dam- Observing the starting procedure will cooling and lubrication age (not applicable to Power Packs) starting, the filter will clog ensure problem-free operation © Danfoss | 2023.03 78 | 180R9264 | AQ115586503043en-000903...
  • Page 79 A blown fuse / or short circuit? Check power supply Replace filter element and fuses and contact electrician Replace filter element Contact serviceman Turn on the tap for water supply Stamp © Danfoss | 2023.03 180R9264 | AQ115586503043en-000903 | 79...
  • Page 80 Check power supply Fill water into the system Is the filter control and fuses and contact Replace filter element electrician light on? Contact serviceman Trace leakage, if any Stamp © Danfoss | DCS-SGDPT/SI | 2023.03 80 | 180R9264 | AQ115586503043en-000903...

This manual is also suitable for:

App 11App 11/1200App 11/1500App 13/1200App 13/1500App 11 ex / 1200 ... Show all

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