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Related Manuals for Danfoss APP S 11 Series
Summary of Contents for Danfoss APP S 11 Series
- Page 1 Operation guide. APP pumps APP 11 - 13 / APP S 11 - 13 Installation, Operation and Maintenance Manual © Danfoss | 2024.06 hpp.danfoss.com 180R9264 | AQ115586503043en-000904 | 1...
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Page 2: Table Of Contents
Local regulations...............10 Pre mounting checklist, based on Danfoss preferred system design ..... 11 Lifting and positioning . - Page 3 Right and wrong (180R9042) ............75 © Danfoss | 2024.06...
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Page 4: Validity
APP 13 MADE IN DENMARK Code no. 180B3214 Serial no. XXXXXX04-XXX Danfoss A/S, 6430 Nordborg, Denmark The serial number is referring to the Serial no. on the product label. The digits shown (04) indicate the version number of the pump. -
Page 5: Introduction
Introduction General The APP pumps and pump units are manufac- requires a written approval from Danfoss tured by Danfoss A/S, and are sold and marketed High Pressure Pumps. by a net of authorized distributors world wide. • If any changes are made without written... -
Page 6: Manufacturer And Customer Service Address
Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Your local Danfoss pump distributor can be 1.3 Manufacturer and customer service found on our homepage. address Data sheets and instructions on all accessories Danfoss A/S are available on www.ro-solutions.danfoss.com... -
Page 7: Commissioning And Servicing The Unit
2.4 Adhere to the following important points 2.5 In case of doubt Please contact Danfoss A/S in case of doubt. • Before using the pump/pump unit it is very Contact information is listed in section 1.3, important to read and understand this user Manufacturer and customer service address. -
Page 8: Filtration
2, Instruction. pump. Danfoss recommends not to build a lter bypass All air must be bleeded from both the low- function or to use lters with an integrated pressure and high-pressure side before the RO bypass. -
Page 9: Return To Supplier
Each pump is tested before shipment, and will therefore contain water. For storage temperature and frost protection see appendix 2, Instruction. The pumps are NOT delivered frost protected from the factory. © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 9... -
Page 10: Installation And Commissioning
Before start-up, the uid and pump housing temperature must be within the speci ed temperature range listed see appendix 1, Data sheet. Schematic 1: Recommended system design Media filter Feed Permeate Fresh water permeat flush Brine © Danfoss | 2024.06 10 | 180R9264 | AQ115586503043en-000904... -
Page 11: Pre Mounting Checklist, Based On Danfoss Preferred System Design
Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 5.6 Pre mounting checklist, based on Danfoss preferred system design Table 1: Check points when assembling and commissioning system Check points Comment OK ? Ensure that the environmental conditions are safe. -
Page 12: Ensure Free Ow
1 second and observe the direction of rotation either looking at the fan of the motor or Danfoss o ers commissioning and service at the coupling through the inspection hole in the system manufacturer’s location. Rate quotes are bell housings (not available on all bell housings). -
Page 13: Operation Of Pump Unit
Instruction for recommended service intervals. High frequency tones – safety/relief valves Danfoss o ers service of the pump at the system are either damaged or running very close manufacturer’s location as well as we o er to their design pressure, stop the unit training in how to service the pump. -
Page 14: Disassembling And Assembling The Pump Unit
3, Parts list. If the pump is going to be returned to Danfoss for repair or a warranty claim, it is important to contact Danfoss in order to receive a return number and a form to ll out with product information. -
Page 15: Troubleshooting And Scrapping Criteria
Please use appendix 6, Trouble shooting guide as guideline or send the pump to Danfoss headquarter in Denmark for evaluation. 8.3 Mechanical failure If the pump is running dry, the temperature will quickly increase which can cause burns. - Page 16 Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 © Danfoss | 2024.06 16 | 180R9264 | AQ115586503043en-000904...
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Page 17: Appendices
Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Operation guide APP pumps APP 11 / APP 13 Appendices for Installation, Operation and Maintenance Manual © Danfoss | 2024.06 hpp.danfoss.com 180R9264 | AQ115586503043en-000904 | 17... - Page 18 Right and wrong (180R9042) ............75 © Danfoss | 2024.06...
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Page 19: Data Sheet For App Pumps App 11 - 13 / App S 11 - 13 (Ai274333290009En-000701)
Data sheet APP Pumps APP 0.6-1.0 / APP 1.5-3.5 / APP (W) 5.1-10.2 / APP / APP S 11-13 / APP 16-22 / APP 21-46 © Danfoss | 2024.06 hpp.danfoss.com. 180R9264 | AQ115586503043en-000904 | 1... - Page 20 Service.................32 © Danfoss | 2024.06...
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Page 21: Introduction
Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Data sheet This data sheet is valid for APP and APP S pumps Danfoss APP pumps are as standard made in a Introduction both non ATEX and ATEX certified. -
Page 22: App 11-13
Torque at max. outlet pressure lbf-ft For lower and higher pressure, please contact Danfoss. Dependent on the NaCI concentration - see chapter 8. Category 2, Zone 1 or Category 3, Zone 2. A-weighted sound pressure level at 1 m from the pump unit surfaces (reference box) acc. -
Page 23: Flow At Di Erent Rpm
14.0 APP 13/1500 APP 13/1200 13.0 12.0 APP 11/1200 APP 11/1500 11.0 10.0 65.0 APP 13/1500 60.0 APP 13/1200 55.0 50.0 APP 11/1200 APP 11/1500 45.0 40.0 35.0 30.0 25.0 20.0 © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 23... -
Page 24: Flushing Valve Curves
6.4 APP 11-13 integrated ushing valve Pressure [barg] Flow [l/min] © Danfoss | 2024.06 24 | 180R9264 | AQ115586503043en-000904... -
Page 25: Motor Requirements
1 l/min 0.26 gpm 1 gpm 0.23 m Calculation factor for APP 11-13 Name Calculation factor 1200 APP/APP S 11 1500 APP/APP S 11 1200 APP/APP S 13 1500 APP/APP S 13 © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 25... -
Page 26: Temperature And Corrosion
Note: Do not add any axial or radial loads to the and connect it to an electric motor or combus- pump shaft. tion engine (special coupling). If alternative mounting is required. please contact your Danfoss sales representative for further information. A: Pump B: Bell housing C: Flexible coupling... -
Page 27: Filtration
(large ow, minimum pipe length, minimum number Since water has very low vicosity, Danfoss APP of bends/connections, and ttings with low pumps have been designed with very narrow or no pressure losses). If relevant, please clearances in order to control internal leakage consult “Parallel coupled pumps and... - Page 28 Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Data sheet High pressure safety or relief valve: As the Danfoss APP pump begins to create pressure and ow immediately after start-up and regardless of any counter...
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Page 29: Dimensions And Connections
Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Data sheet 10. Dimensions and 10.4 APP 11-13 Accessories see section 12. Fore more details on the accessories, please contact the Danfoss High connections Pressure Pumps sales organisation. © Danfoss | 2024.06... -
Page 30: Dimensions With Motor Unit
The examples of assemblies with motor are only for IEC motors and couplings. Please make sure to check required motor power and dimensions when selecting size of pump and motor. For ad- vice and calculation tool, please contact Danfoss. A mm B mm C mm... -
Page 31: Accessories
2” inlet hose kit - 2m (79”) 1½” Victaulic 180Z0167 1½” outlet hose - 1.16m (45.7”) M42 - 2” Victaulic 180Z0166 2” inlet Vic. Super Duplex Non-return valve M42 - 1½” Victaulic 180H0053 (outlet) Super Duplex © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 31... - Page 32 Data sheet Pump shutdown: 13. Service Warranty The APP pumps are made of Duplex/Super Danfoss APP pumps are designed for long Duplex materials with excellent corrosion operation, low maintenance and reduced properties. It is, however, always recommended lifecycle costs. to ush the pump with freshwater when the system is shut down.
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Page 33: Pump Instruction App 11-13 (180R9223)
Instruction APP pumps APP 11 / APP 13 / APP 16 / APP 17 / APP 19 / APP 22 hpp.danfoss.com © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 1... - Page 34 Repair .................42 Identi cation PUMP Type APP 16 MADE IN DENMARK Code no. 180BXXXX Serial no. XXXXXXXX-XXX Danfoss A/S, 6430 Nordborg, Denmark © Danfoss | 2024.06 34 | 180R9264 | AQ115586503043en-000904...
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Page 35: System Design
5 barg (72.5 psig) continuously. as protection against high-pressure peaks. Inlet Outlet © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 35... -
Page 36: Preferred Ro System Design And P&Id
(6) is integrated in Place an inlet lter (1) in front of the APP the APP pump. pump (2). Please consult the Danfoss lter data sheet for guidance (521B1009) on how A non-return valve (7) in outlet can be to select the right lter. -
Page 37: Building Up The Pump Unit
Measure from motor ange to the top of the coupling. That measurement “B” shall be 3-5 mm (0.12 - 0.2 inch) shorter than the measurement “A”. © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 37... -
Page 38: Direction Of Rotation
APP 16 MADE IN DENMARK Code no. 180BXXXX Serial no. XXXXXXXX-XXX Danfoss A/S, 6430 Nordborg, Denmark 3.3 Orientation The pump can be mounted/orientated in any horizontal direction with the inlet and the outlet pointing upwards, downwards or to either side. -
Page 39: Protection Against Too High Outlet Pressure
80 barg (1160 psig). Inlet Inlet Outlet Outlet 3.5 Connections Inlet Outlet Bleeding Parallel key © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 39... - Page 40 M42 x 1.5; depth 17 mm Outlet port 125 B 4 Pump mounting For more details on the accessories, please ange contact Danfoss High Pressure Pumps. APP 16 – APP 22 Accessories Type Code no. Description APP 16 – APP 22 2”...
- Page 41 (see label on pump). water appears from the bleeding plug. Otherwise the pump will be damaged if a check valve is placed between pump and feed pump. © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 41...
- Page 42 (Min. +35.6°F to max. +122°F) pump with fresh water at operation stop in order to minimise the risk of crevice corrosion. In case of lower operating temperatures, please contact the Danfoss High Pressure Pumps. 80 º Duplex Super Duplex 316L...
- Page 43 Store the pump dry without water inside. Stand still Service 6.1 Warranty Danfoss APP pumps are designed for long The APP pumps are made of Duplex/Super operation, low maintenance and reduced Duplex materials with excellent corrosion lifecycle costs.
- Page 44 Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Instruction 180R9223 | 521B1184 | DKCFN.PI.013.T3.02 © Danfoss | DCS-SFDPT/SI | 2024.06 44 | 180R9264 | AQ115586503043en-000904...
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Page 45: Iom Electric Motors (180R9230)
Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Electric Motors Motor Manual hoyermotors.com M a n u a l © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 45... - Page 46 Inspect the motor at regular intervals, keep it clean and doubled supply frequency. ensure free ventilation air flow, check the condition of shaft Only mount or remove drive components (pulley, coupling, seals and replace if necessary. Both electrical and mechanical © Danfoss | 2024.06 46 | 180R9264 | AQ115586503043en-000904...
- Page 47 Maintenance, repairs and replacement on this type must At 60Hz the time will be reduced by app. 20%. only be carried out by qualified specialists. Data for vertically mounted motors are half of the above values. © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 47...
- Page 48 Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Connection diagram Anschlußdiagram Anslutningdiagramm Forbindelsesdiagram Aansluitdiagram Connection Conexión Collegamento Schemat polacsen © Danfoss | 2024.06 48 | 180R9264 | AQ115586503043en-000904...
- Page 49 Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 49...
- Page 50 T +86 574 26 28 15 77 · F + 86 574 2628 1573 sweden@hoyermotors.com korea@hoyermotors.com hoyermotors@hoyermotors.cn hoyermotors.com hoyermotors.com hoyermotors.cn Important notice. Text and data in this catalogue are not binding and we reserve the right to implement changes without further notice. © Danfoss | 2024.06 50 | 180R9264 | AQ115586503043en-000904...
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Page 51: Recommended Service Intervals For App Pumps (Ax290244627150En-000201)
Instruction APP pumps APP 11 - 22 Recommended service intervals © Danfoss | 2024.06 hpp.danfoss.com 180R9264 | AQ115586503043en-000904 | 1... - Page 52 The recommen- under extreme conditions. dation is based upon good engineering practice The recommendation is for guidance only. Danfoss APP pumps are designed for long Design/features operation and low maintenance and life cycle If the Danfoss recommendations concerning costs.
- Page 53 Cavitation of the piston shoes. All pistons must be replaced within the next All pistons must be replaced immediately. 100-200 hours. Abrasive wear of the piston shoes. All pistons must be replaced immediately. © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 53...
- Page 54 Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Instruction © Danfoss | DCS-SFDPT/SI | 2024.06 AX290244627150en-000201 54 | 180R9264 | AQ115586503043en-000904...
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Page 55: Parts List App Pumps App 11-13 (Ax274346749037En-000501)
Parts list APP pumps APP / APP S 11-13 © Danfoss | 2024.06 hpp.danfoss.com 180R9264 | AQ115586503043en-000904 | 1... - Page 56 Tool sets ................63 © Danfoss | 2024.06...
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Page 57: General
ATEX certified pumps are indicated by Ex in the designation. Non ATEX ATEX APP 1-13 APP 11-13 Ex APP S 11-13 APP S 11-13 Ex APP S 21-26 APP S 21-24Ex APP S 30-38 © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 57... -
Page 58: Parts List App 11-13
Stop for shaft seal Tailstock screw (M12x60) AISI 316 Check nut (M12) AISI 316 O-ring (Ø29x3) FPM 75 Valve cone Super Duplex Spring (Ø1.9xØ25x33.7) Duplex Plug/guide Super Duplex O-ring (Ø38x3.7) Instruction © Danfoss | 2024.06 58 | 180R9264 | AQ115586503043en-000904... -
Page 59: Exploded View App 11-13
Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Parts list Exploded view APP 11-13 © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 59... -
Page 60: Tool Sets
Combination wrench (13 mm) Nut (M8x6.5x13) Guide bolt (M8x140) Shaft seal extractor (Ø45) Press bush (Ø45) Eye bolt (M8) Press bush for valve plate Stop for retainer plate Screw (M8x20) Screw (M8x70) © Danfoss | 2024.06 60 | 180R9264 | AQ115586503043en-000904... -
Page 61: Parts List App S 11-13
Stop for shaft seal Tailstock screw (M12x60) AISI 316 Check nut (M12) AISI 316 O-ring (Ø29x3) FPM 75 Valve cone Super Duplex Spring (Ø1.9xØ25x33.7) Super Duplex Plug/guide Super Duplex O-ring (Ø38x3.7) Instruction © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 61... -
Page 62: Exploded View App S 11-13
Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Parts list Exploded view APP S 11-13 © Danfoss | 2024.06 62 | 180R9264 | AQ115586503043en-000904... -
Page 63: Trouble Shooting Guide For App, App S And App S 674 Pumps
Combination wrench (13 mm) Nut (M8x6.5x13) Guide bolt (M8x140) Shaft seal extractor (Ø45) Press bush (Ø45) Eye bolt (M8) Press bush for valve plate Stop for retainer plate Screw (M8x20) Screw (M8x70) © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 63... - Page 64 Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Parts list © Danfoss | DCS-SFDPT/SI | 2024.06 AX274346749037en-000501 64 | 180R9264 | AQ115586503043en-000904...
- Page 65 Guideline Trouble shooting guide APP, APP S and APP S 674 pumps © Danfoss | 2024.06 hpp.danfoss.com 180R9264 | AQ115586503043en-000904 | 1...
- Page 66 Swash plate ................74 © Danfoss | 2024.06...
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Page 67: Trouble Shooting Sh Bone Chart
Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Instruction Trouble shooting sh bone chart © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 67... -
Page 68: No Ow/No Pressure
1.4.3 Check that electric motor is sized correctly. 1.4.4 Check that the electrical installation is correctly sized. 1.4.5 Contact Danfoss Sales o ce for guidelines in how to troubleshoot internal pump parts. 1.5.1 Ensure that the air gap between the two To ensure easy mounting of the exible 1.5 Axial load on pump shaft... -
Page 69: Reduced Ow/Reduced Pressure
Insu cient ltration means that too many or designed for seawater operation; for any too large hard particles can pass the main lter other uid, please contact Danfoss High because it is damaged, bypassed or simply too Pressure Pumps sales o ce for further help. -
Page 70: High Torque On Electric Motor
3.2.3 Systems with more than one electric motor installed: Start motors simultaneously. 3.3.1 Please contact Danfoss High Pressure If the electric motor is too small for the APP, APP S 3.3 Constant torque Pumps sales o ce. -
Page 71: Noise From Pump
Too low pressure also causes insu cient in the pump data sheet, please contact internal lubrication and wear on internal parts. Danfoss High Pressure Pumps technical Pump may eventually be damaged. support. 4.6.3 If outlet pressure has exceeded its... -
Page 72: Noise From Installation
5.2 Length/dimension of inlet/outlet line number of bends. too fast ow/turbulence through the pipes and thus increase the noise level. 5.3.1 Use a more exible hose. Danfoss can Too sti hoses cannot dampen the small 5.3 Hose sti ness provide exible hoses. Please contact... -
Page 73: Typical Signs Of Wear
If any scratches or marks can be felt by running a ngernail over the surface, the valve plate is worn. The valve plate on picture 3 is highly damaged. © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 73... -
Page 74: Port Plate
To check this, please see item 6.1, picture 3. If the surface has any marks/scratches, it is worn/damaged and a new one is required. Please contact Danfoss High Pressure Pumps sales o ce for further infor- mation. © Danfoss | 2024.06... -
Page 75: Right And Wrong (180R9042)
Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Instruction © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 75... - Page 76 Operating guide Installation, Operation and Maintenance APP 11 - 13 / APP S 11 - 13 Instruction © Danfoss | DCS-SFDPT/SI | 2024.06 76 | 180R9264 | AQ115586503043en-000904...
- Page 77 Service guide Right and wrong Trouble shooting guide for water hydraulic systems © Danfoss | 2024.06 hpp.danfoss.com 180R9264 | AQ115586503043en-000904 | 1...
- Page 78 Placing the return lter upstream of the Filling system with un ltered System to be lled via lter immediately before the tank nal load may damage the pump water causes damage © Danfoss | 2024.06 78 | 180R9264 | AQ115586503043en-000904...
- Page 79 Too much grease may develop Correctly limited quantities of grease Starting without water will cause Fill system with water before starting prevent seizing bio lm causing operational failures damage to ensure lubrication and cooling © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 79...
- Page 80 Insu cient bleeding may cause dam- If the system is not cleaned before Observing the starting procedure will cooling and lubrication age (not applicable to Power Packs) starting, the lter will clog ensure problem-free operation © Danfoss | 2024.06 80 | 180R9264 | AQ115586503043en-000904...
- Page 81 A blown fuse / or short circuit? Check power supply Replace lter element and fuses and contact electrician Replace lter element Contact serviceman Turn on the tap for water supply Stamp © Danfoss | 2024.06 180R9264 | AQ115586503043en-000904 | 81...
- Page 82 Check power supply Fill water into the system Is the lter control and fuses and contact Replace lter element electrician light on? Contact serviceman Trace leakage, if any Stamp © Danfoss | DCS-SFDPT/SI | 2024.06 82 | 180R9264 | AQ115586503043en-000904...
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