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Gas Fireplace with LED Lighting
Installation and Operating Instructions
Natural Gas
OFP-36LECO-NLED
OFP-48LECO-NLED
OFP-60LECO-NLED
OFP-72LECO-NLED
IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS
DO NOT ATTEMPT TO INSTALL OR OPERATE THIS APPLIANCE
This fireplace requires a minimum 18-square inches (per side) of cross ventilation.
Failure to provide proper ventilation can void the warranty.
Warning: For Outdoor Use Only
Kalea Bay Outdoor
LED MODEL
MODELS
Propane Gas
OFP-36LECO-PLED
OFP-48LECO-PLED
OFP-60LECO-PLED
OFP-72LECO-NLED
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION PRECAUTION:
Manual
DO NOT DISCARD. THIS MANUAL
HAS IMPORTANT OPERATING AND
MANTENANCE INSTRUCTIONS.
LEAVE WITH THE HOMEOWNER.
MODEL:
SERIAL #:
Description
36" Open Front Fireplace
48" Open Front Fireplace
60" Open Front Fireplace
72" Open Front Fireplace
#90022
#20-024
REV. D
Page 1
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Table of Contents
Related Manuals for Firegear OFP-36LECO-PLED
Summary of Contents for Firegear OFP-36LECO-PLED
- Page 1 Kalea Bay Outdoor #20-024 Gas Fireplace with LED Lighting Installation and Operating Instructions LED MODEL MODELS Natural Gas Propane Gas Description OFP-36LECO-NLED OFP-36LECO-PLED 36” Open Front Fireplace OFP-48LECO-NLED OFP-48LECO-PLED 48” Open Front Fireplace OFP-60LECO-NLED OFP-60LECO-PLED 60” Open Front Fireplace OFP-72LECO-NLED OFP-72LECO-NLED 72”...
- Page 2 CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide which has no odor. DANGER Using it in an enclosed area can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home. DANGER WARNING FIRE OR EXPLOSION HAZARD...
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Page 3: Certification, Description & Safety Information
SAFETY CERTIFICATION: These outdoor fireplaces are tested and approved to ANSI Z21.97- 2017/CSA 2.41.standards by 1. This appliance is configured from the factory only as PFS agency using listing #20-024. It should be installed Natural gas. It can be converted to LP gas. by a qualified installer in accordance with local and state 2. -
Page 4: Table Of Contents
Fuels used in gas fired appliances, and the products of combustion such as fuels, contain chemicals known to cause cancer, birth defects and/or other reproductive harm. This warning is issued pursuant to the California Health & Safety Code Sec. 25249.1 IT IS IMPORTANT TO READ THROUGH THE ENTIRE INSTALLATION MANUAL BEFORE BEGINNING INSTALLATION OF THIS FIREPLACE!! TABLE OF CONTENTS... -
Page 5: Installation Precautions
Media is NOT provided and must be purchased separately. When installing media use minimum of ½” to ¾” diameter Firegear Outdoors glass to fill the burner trough. After the burner trough is covered you are permitted to fill the remaining area in the burner pan. DO NOT COVER THE IGNITION HOOD WITH ANY ROCK OR MEDIA. See Figs. -
Page 6: Gas Line & Cross Ventilation Requirements
INSTALLATION PRECAUTIONS CAUTION: BEFORE BEGINNING INSTALLATION CAREFULLY REMOVE THE GLASS WINDSHIELD, PARTS BOX AND ANY PACKING MATERIALS FROM FIREPLACE AND SET ASIDE FOR LATER USE. FRAMING: After framing is complete, place the fireplace into position and secure it with the side nailing flanges. Next install cement board, securing it to the metal studs and fireplace. -
Page 7: Hard Piping & High Elevation
INSTALLATION PRECAUTIONS The vents (VENT-KIT-6x12 ) used for cross ventilation should be installed at each end of the fireplace. Vents should be placed 3-4” from the bottom of the fireplace and centered side to side as shown in Fig. 3B. Vent 3-4”... -
Page 8: Fireplace Specifications
High Rate Conversion Kit Orifice Screw P =Propane Gas Orifice Screw OFP-36LECO-NLED 31,000 18,500 OFP-36LECO-LPK OAS-LP52 ECO-LSS-52 (9.08 kW) (5.42 kW) OFP-36LECO-PLED OFP-48LECO-NLED 43,500 24,500 OFP-48LECO-LPK OAS-LP48 ECO-LSS-46 (12.74 kW) (5.42 kW) OFP-48LECO-PLED OFP-60LECO-NLED 50,000 36,000 OFP-60LECO-LPK OAS-LP44 ECO-LSS-42 (14.65 kW) (7.18kW) -
Page 9: Gas Pipe Sizing Chart
REFERENCE GAS PIPE SIZING CHART GAS PIPE SIZING NATURAL GAS : PIPE SIZING CHART Length of Pipe in Feet 1/2” 3/4” 1” 1 - 1/4” 1 - 1/2” 2” 2 - 2 1/2” 3” 4” • Natural Gas (NG) flow is given in 1237 2259 3640... -
Page 10: Single-Sided Fireplace Application
SINGLE-SIDED FIREPLACE DIMENSIONS, FRAMING AND CLEARANCES SECTION This fireplace comes with two boxes prepackaged inside and outside the fireplace. Do not discard any boxes unless noted to do so. Read the list below for the contents. PART NUMBER DESCRIPTION QTY. 77146 LED parts box (includes all parts in box) 77102... -
Page 11: Dimensions; Combustible Clearances; Mantel Clearances
Height Depth Height Depth Combustible Combustible Side Wall Ceiling OFP-36LECO-NLED 40” 36” 33½” 16” 16¼” 11½” 10¼” 6” 46 ½” OFP-36LECO-PLED OFP-48LECO-NLED 52” 48” 33½” 16” 16¼” 11½” 10¼” 6” 46 ½” OFP-48LECO-PLED OFP-60LECO-NLED 64” 60” 33½” 16” 16¼” 11½”... -
Page 12: Framing With Metal Studs
NOTE: This outdoor fireplace is not a “load bearing” P = Propane Gas fireplace. All finishing materials must be supported OFP-36LECO-NLED 40 ½” 33 ¾” 15¾” by the surrounding structure and not rely on the OFP-36LECO-PLED fireplace itself. OFP-48LECO-NLED 52 ½” 33¾” 15¾” OFP-48LECO-PLED OFP-60LECO-NLED 64 ½”... -
Page 13: See-Through Fireplace Application
SEE-THROUGH FIREPLACE DIMENSIONS, FRAMING AND CLEARANCES SECTION NOTE: Preparation for the LED lighting and the inlet gas line must be planned before the fireplace is installed. See page 6, Fig 1 for inlet gasline and page 16 for LED lighting. It is important to understand that when installing this outdoor appliance the installation must follow ANSI standards as described below. -
Page 14: Dimensions; Combustible Clearances; Mantel Clearances
Height Depth Combustible Combustible P = Propane Gas Side Wall Ceiling OFP-36LECO-NLED 40” 36” 33½” 16” 16” 11½” 10¼” 36” 46 ½” OFP-36LECO-PLED OFP-48LECO-NLED 52” 48” 33½” 16” 16” 11½” 10¼” 36” 46 ½” OFP-48LECO-PLED OFP-60LECO-NLED 64” 60” 33½” 16”... -
Page 15: Framing With Metal Studs
NOTE: This outdoor fireplace is not a “load bearing” P = Propane Gas fireplace. All finishing materials must be supported OFP-36LECO-NLED 40 ½” 33 ¾” 15” by the surrounding structure and not rely on the OFP-36LECO-PLED fireplace itself. OFP-48LECO-NLED 52 ½” 33¾” 15” OFP-48LECO-PLED OFP-60LECO-NLED 64 ½”... -
Page 16: Led Light Installation
LED LIGHTING INSTALLATION This fireplace is equipped with LED lighting. Step 2: Find mounting location for the GFCI gang box. Fig. Preparation for the LED lighting a must be planned 14 shows flat area underneath burner pan. Mount box before the fireplace finish materials are installed. After underneath the burner pan, below the square (cutout) hole the fireplace is set in its final location the LED lighting will area. - Page 17 LED LIGHTING INSTALLATION Metal Bridges Wire Grommets Step 2 Step 1 Fig. 16 Locating wire grommets Fig. 17 Shows both glass clips being installed on Step 3: Locate the wire grommets inside the firebox. See right side of fireplace Fig. 16. Directly above them will be a series of metal bridges to install the glass panel clips.
- Page 18 LED LIGHTING INSTALLATION Step 5: Remove the LED right channel assembly from the carton (The front of the channel has a shield facing the front with the LED wire hanging on the right side). See Figs. 19-21 for details. Note: If you are installing into a see-through fireplace you will install both right and left channels assemblies.
- Page 19 LED LIGHTING INSTALLATION Step 7: If needed, remove the screws from the “bottom end” of the burner pan area to provide additional room for wiring the LED lights. The “bottom end” fills the space between the burner pan and the fireplace side panel. It is held into place with three (3) screws.
- Page 20 LED LIGHTING INSTALLATION 5-5/8” (143mm) Cover Plate Surrounding Switch Plate Mounting plate under switch cover Remove screws to mount switch plate CONT. ON/OFF LEARN ON/OFF HIGH PILOT CONT. ON/OFF LEARN ON/OFF HIGH PILOT 5-5/8” (143mm) RGB DIMMER RGB DIMMER Remove screws to mount switch plate Fig.
- Page 21 LED LIGHTING INSTALLATION Kalea Bay LED Outdoor Fireplace REV. D Page 21...
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Page 22: Wiring Diagrams See Pages
LED WIRING DIAGRAM Kalea Bay LED Outdoor Fireplace REV.D Page 22... - Page 23 GAS VALVE WIRING DIAGRAM BATT Kalea Bay LED Outdoor Fireplace REV. D Page 23...
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Page 24: Final Preparation
FINAL PREPARATION Step 20: Install the burner pan back into the fireplace. See Step 22: Place pilot hood on top of the pilot box and ensure Fig. 29. if sits flat, providing ventilation for the pilot at the front edge of the burner pan. -
Page 25: Installation Of Media In Burner Pan/Trough
FINAL PREPARATION FINAL PREPARATION PILOT OPERATION & TEST FIRE Step 23: The pilot assembly is located in the center of the burner. Ensure the pilot flame is passing through the ignition hole, to the burner for proper ignition. Use the Fig. 33 as a guide. -
Page 26: Installation Of Hood(S)
FINAL PREPARATION Proper Media Height No media in the shaded area of the fire box Burner Tube Burner Pan End View Showing Media Placement Fig. 35 End view of burner with media. Note: Media amounts listed in Table 8 are guides and can vary depending on media used. -
Page 27: Windshield Installation
FINAL PREPARATION Glass Holders GLASS WINDSHIELD Fig. 38 Glass clips location. DANGER HOT GLASS WILL Step 1 CAUSE BURNS DO NOT TOUCH GLASS UNTIL COOLED NEVER ALLOW CHILDREN TO TOUCH GLASS A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the Step 2... -
Page 28: Flame Height
FINAL PREPARATION FLAME HEIGHT Proper flame height (Fig. 40) should be at the top edge of glass windshield (peaking above at times) while on HI setting. Note: Glass windshield is 7-inches tall. The LO setting will be at least half of the height of HI or maybe lower. There can Pilot be a variance in flame height between Natural Gas and Liquid Propane (LP) Gas models. -
Page 29: Operation
OPERATION CAUTION: Children and adults should be alerted to the hazards on high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the area of the appliance. WARNING: Do not use this appliance if any part has been under water. -
Page 30: Replacement Parts
REPLACEMENT PARTS Drawings Not to Scale 1/2 PSI SPAIN Not all parts are shown but all are listed on replacement parts page. Kalea Bay LED Outdoor Fireplace REV.D Page 30... -
Page 31: Replacement Parts List
REPLACEMENT PARTS LIST Item Description Part Number Complete Stainless Steel Burner Pan Assembly 36”-(73235) 48”-(74235) 60”-(75235) 72”-(76235) Bottom Support Fin for - 2 per unit (Fig 12, page 14) 36”-(73130) 48”-(74130) 60”-(75130) 72”-(76130) LED Tray Assembly - Left 36”-(73221) 48”-(74221) 60”-(75221) 72”-(76221) LED Tray Assembly - Right 36”-(73222) 48”-(74222) 60”-(75222) 72”-(76222) 1/2”... -
Page 32: Gas Conversion (Natural Gas To Lp Gas)
NATURAL GAS TO LP GAS CONVERSION This kit will properly convert the outdoor fireplace to LP gas. Kit contents are: (1) OAS-LP# (Brass orifice) and (1) ECO-LSS# (Brass low rate set screw), (1) LP Conversion label (placed next to blank space on rating label, (1) Installation instruction Model Main Burner... - Page 33 NATURAL GAS TO LP GAS CONVERSION Step 7: In the center of the burner pan where the pilot is located (See Fig. 6), remove the pilot head. Note: Some media may need to be removed to gain access. Fig. 6 Show pilot assembly under the pilot hood. Step 8: Lift/pull the pilot head straight up and out of the pilot assembly.
- Page 34 NATURAL GAS TO LP GAS CONVERSION Step 9: Insert a 4mm hex head (allen wrench) into the octagon hole of the brass orifice inside the pilot assembly and turn clockwise until it stops (approximately 2 full revolutions). See Fig. 8. Top View of Pilot Assembly Low Rate...
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Page 35: Fireplace Maintenance
FIREPLACE MAINTENANCE 1. The fireplace should be inspected and cleaned before first use at the beginning of each season by a qualified field service person. 2. Any component that is found faulty must be replaced with an approved component. 3. Any tampering with or modifying the fireplace is dangerous and voids all warranties. 4. -
Page 36: Troubleshooting
GENERAL TROUBLESHOOTING Symptom Remedy Fireplace 1. Bleed gas line. TROUBLE SHOOTING Won’t Light 2. Ensure all gas lines are turned ON. 3. Ensure there is not too much media overtop the burner, it can inhibit the gas flow. Too little or no media can also contribute to non-lighting. ADDITIONAL TROUBLE SHOOTING 4. - Page 37 ERROR CODE TROUBLESHOOTING Error Codes The control module has the ability to detect problems with the fireplace and will initiate error codes when they occur. If an error code occurs the control module will emit a series of “beeping” patterns to determine the error. Due to the outdoor environment, it may be difficult to hear the control module “beeping”...
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Page 38: Optional Accessories
OPTIONAL ACCESSORIES The following accessories are available from your local Firegear Outdoors dealer/distributor. Each accessory comes with a separate installation manual. Read each instruction thoroughly before installing. Firegear Outdoors Media LED See-Thru Conversion Kit LP Conversion Kit GRL-Series (Reflective Glass in... -
Page 39: Warranty
FIREGEAR LIMITED WARRANTY - 2020 Firegear Outdoors hereby warrants to the end user that products will be free from material and workmanship defects that prevent safe and correct operation of the product. The warranty commences from date of sale to the end user for the following period: CONSUMER RESIDENTIAL APPLICATIONS –... - Page 40 COMMERCIAL APPLICATIONS – MANUFACTURED AFTER 12/02/2019 BURNER SYSTEMS, BURNERS, COMPONENTS AND ACCESSORIES • TWO (2) YEAR WARRANTY ON CONSTRUCTION AND MANUFACTURER DEFECTS • TWO (2) YEAR WARRANTY - STAINLESS STEEL BURNERS AND PANS • TWO (2) YEAR WARRANTY - BRASS BURNERS •...
- Page 41 For Commercial Applications, the liability of Firegear Outdoors is limited to the express terms of this warranty. We expressly disclaim any and all implied warranties, including any warranties of fitness for a particular purpose or merchantability.
- Page 42 We do not authorize any person or company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return, or replacement of its equipment, and or such representation are binding. Manufactured by AMD Direct, Inc. Brand Name: Firegear Outdoors 17322 Gothard Street, Huntington Beach, CA 92647 www.firegearoutdoors.com Phone: 800-966-8126 Email: order@firegearoutdoors.com...
- Page 43 Notes: Kalea Bay LED Outdoor Fireplace REV. D Page 43...
- Page 44 Having problems getting the fire pit to operate? Don’t leave the job site! We want to help! Call 800.966.8126 for Technical Support between the hours of 8:00AM to 5:00PM PST. BEFORE YOU CALL WE WILL NEED THIS INFORMATION Model Number: ___________________________ Serial Number: ___________________________ How long is the gas line run? Nat Gas ____ LP Gas ____ What size is gas line? _____...