Firegear OFP-L36TFS-N Installation And Operating Instructions Manual

Firegear OFP-L36TFS-N Installation And Operating Instructions Manual

Kalea bay open front/see-through outdoor gas fireplace

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Kalea Bay Outdoor Gas Fireplace
Installation and Operating Instructions
Natural Gas
OFP-L36TFS-N
OFP-L48TFS-N
OFP-L60TFS-N
OFP-L72TFS-N
IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS
DO NOT ATTEMPT TO INSTALL OR OPERATE THIS APPLIANCE
This fireplace requires a minimum 18-square inches (per side) of cross ventilation.
Failure to provide proper ventilation can void the warranty.
Warning: For Outdoor Use Only
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
This is a Single-Sided fireplace with the option of
converting it into a See-Through fireplace.
MODELS
Description
36" Open Front/See-Through Fireplace
48" Open Front/See-Through Fireplace
60" Open Front/See-Through Fireplace
72" Open Front/See-Through Fireplace
INSTALLATION PRECAUTION:
MH# 60069
Propane
OFP-L36TFS-P
OFP-L48TFS-P
OFP-L60TFS-P
OFP-L72TFS-P

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Summary of Contents for Firegear OFP-L36TFS-N

  • Page 1 Installation and Operating Instructions This is a Single-Sided fireplace with the option of converting it into a See-Through fireplace. MH# 60069 MODELS Natural Gas Description Propane OFP-L36TFS-N 36” Open Front/See-Through Fireplace OFP-L36TFS-P OFP-L48TFS-N 48” Open Front/See-Through Fireplace OFP-L48TFS-P OFP-L60TFS-N 60” Open Front/See-Through Fireplace...
  • Page 2 CARBON MONOXIDE HAZZARD DANGER This appliance can produce carbon monoxide which has no odor. Using it in an enclosed area can kill you. Never use this appliance in an enclosed space such as a camper, tent, car or home. DANGER WARNING Do not store our use gasoline or other If you smell gas:...
  • Page 3: Certification, Description & Safety Information

    COMMONWEALTH OF MASSACHUSETTS CERTIFICATION: The Kalea Bay Outdoor fireplaces are tested and approved to ANSI Z21.97-2014, CSA 2.41-2014 REQUIREMENTS standards by Underwriters Laboratories using listing MH#60069. It should be installed by a qualified installer in These appliances are approved for installation in the US accordance with local and state building codes using state of Massachusetts if the follow additional requirements National Fuel Gas Code ANSI Z223.1/NFPA54 or current...
  • Page 4: Table Of Contents

    Fuels used in gas fired appliances, and the products of combustion such as fuels, contain chemicals known to cause cancer, birth defects and/or other reproductive harm. This warning is issued pursuant to the California Health & Safety Code Sec. 25249.1 TABLE OF CONTENTS Certification, Description &...
  • Page 5: Installation Precautions

    INSTALLATION PRECAUTIONS 1. These fireplaces are designed for outdoor use only. Not approved for any indoor use. 2. We recommend using ¾” black iron pipe; however please refer to the NFPA54 (National Fuel Gas Code) for proper pipe sizing when exceeding 20-feet in length for fireplaces rated above 100,000 BTU. 3.
  • Page 6: Framing, Gas Line & Cross Ventilation Requirements

    (2 sides) is required to keep the components in good working order. Use Fig. 3 as a guide. Fig 3. Cross ventilation example providing minimum of 18-square inches per side using Firegear VENT-KIT-6x12 provided. Kalea Bay Outdoor Fireplace REV. 1-5-17 Page 5...
  • Page 7: Hard Piping & High Elevation

    INSTALLATION PRECAUTIONS WARNING: Proper clearances from combustible, construction materials must be maintained from all sides, top and bottom of this appliance. See specifications listed on pages 8-10 for a single-sided fireplace and pages 11-14 for a see-through fireplace. The fireplace must be installed on a flat, level, stable, non-combustible surface. If one layer of ½” cement board is installed underneath the entire fireplace, it may sit on a flat, level, stable, combustible surface.
  • Page 8: Fireplace Specifications

    IMPORTANT: It is permissible to reverse the burner pan in the field to enable a closer gas line connection if necessary. Factory NG Btu’s NG Btu’s Factory LP Btu’s LP Btu’s Rate Rate Model: Orifice High Model: Orifice High Screw Screw OFP-L36TFS-N 31,000 18,500 OFP-L36TFS-P 30,000 19,500 OFP-L48TFS-N 43,500 24,500 OFP-L48TFS-P 42,500 29,000 OFP-L60TFS-N 50,000 36,000 OFP-L60TFS-P 50,000...
  • Page 9: Single-Sided Fireplace Application

    SINGLE-SIDED FIREPLACE DIMENSIONS, FRAMING AND CLEARANCES SECTION This fireplace comes with several items prepackaged inside the fireplace with a box labeled PARTS INSIDE DO NOT DISCARD. Read the list below the contents: (1) Transmitter (1) Battery Pack (4) AA Batteries (1) 12-volt Battery (1) Plastic Junction Box (1) Cover Plate for Junction Box...
  • Page 10: Dimensions; Combustible Clearances; Mantel Clearances

    Overall Opening Overall Valve Clearance Clearance (NG) (LP) Length Opening Height Height Depth Height Depth Combustile Combustible Side Wall Ceiling OFP-L36TFS-N OFP-L36TFS-P 40” 36” 37½” 16” 16” 11½” 8¾” 6” 42 ½” OFP-L48TFS-N OFP-L48TFS-P 52” 48” 37½” 16” 16” 11½”...
  • Page 11: Framing With Metal Or Wood Studs

    NOTE: The standoffs attached to the top of the Model: Model: Natural Gas (NG) Propane Gas (LP) fireplace (secured flat) are not required if using all Width Height Depth non-combustible finishing materials. OFP-L36TFS-N OFP-L36TFS-P 40 ½” 37 ¾” 16” OFP-L48TFS-N OFP-L48TFS-P 52 ½” 37¾” 16”...
  • Page 12: See-Through Fireplace Application

    SEE-THROUGH FIREPLACE DIMENSIONS AND CLEARANCES SECTION This fireplace comes with several items prepackaged inside the fireplace with a box labeled PARTS INSIDE DO NOT DISCARD. Read the list below the contents: (1) Transmitter (1) Battery Pack (4) AA Batteries (1) 12-volt Battery (1) Plastic Junction Box (1) Cover Plate for Junction Box (2) Stainless Steel Hoods...
  • Page 13: Converting Fireplace To A See-Through Model

    SEE-THROUGH FIREPLACE INSTALLATION ONLY If you have determine to install the fireplace as a see-through model then you will need to remove the rear back panel to convert it. Before removing the back panel be sure to remove the contents out of the firebox area. Use the following steps: Step 1: Look at the back side of the fireplace.
  • Page 14: Dimensions; Combustible Clearances; Mantel Clearances

    Overall Opening Overall Valve Clearance Clearance (NG) (LP) Length Opening Height Height Depth Height Depth Combustile Combustible Side Wall Ceiling OFP-L36TFS-N OFP-L36TFS-P 40” 36” 37½” 16” 16” 11½” 8¾” 36” 42 ½” OFP-L48TFS-N OFP-L48TFS-P 52” 48” 37½” 16” 16” 11½”...
  • Page 15: Framing With Metal Or Wood Studs

    NOTE: The standoffs attached to the top of the Natural Gas (NG) Propane Gas (LP) fireplace (secured flat) are not required if using all Width Height Depth non-combustible finishing materials. OFP-L36TFS-N OFP-L36TFS-P 40 ½” 37 ¾” 16” OFP-L48TFS-N OFP-L48TFS-P 52 ½”...
  • Page 16: Final Preparation

    FINAL PREPARATION NSTALLATION OF BATTERY PACK 1. The battery pack should be installed into the either end of the fireplace no higher than 11 ½” from the bottom. A plastic junction box is provided for the installation of the battery pack (See Figs. 16-18). We recommend a weather resistance cover to protect battery pack.
  • Page 17: Installing Pilot Covers In Burnerpan

    FINAL PREPARATION When the fireplace is framed into position and the gas line is run in place it is recommended to burn test the fireplace before the finish work is complete. This will ensure proper operation and enables the installer to check for any gas leaks at the fireplace.
  • Page 18: Installation Of Media In Burnerpan/Trough

    Once the burner trough if filled the remaining inside floor area of the fireplace can be covered with rock, matching glass or Firegear GL glass to blend the entire firebox per the shaded area in Fig. 23. Additional Media Can...
  • Page 19: Installation Of Hoods And Windshield

    FINAL PREPARATION INSTALLING HOOD(S) The Kalea Bay fireplace requires hoods to be installed into the upper opening of the firebox. If you are installing a single- sided fireplace you only install one (1) hood. NOTE: If you are installing a see-through fireplace a hood is required on both sides of the fireplace opening.
  • Page 20: Windshield Installation & Pilot Operation

    FINAL PREPARATION WINDSHIELD INSTALLATION The glass windshield(s) slide into the two clips on each end of the fireplace and rest in position if installing for a Side View Side View of single-sided fireplace (See Fig. 25) for the location. If Installing Glass Installed Glass you are installing a see-through fireplace, you will need to...
  • Page 21: Flame Height

    FINAL PREPARATION FLAME HEIGHT Proper flame height (Fig. 28) should be at the top edge of glass windshield (peaking above at times) while on HI setting. The LO setting will be at least half of the height of HI or maybe lower. There will be a slight variance in flame height on Pilot Natural gas verses LP gas models.
  • Page 22: Learning Additional Remote To Module (Receiver)

    ON button of the remote control (See Fig. 19 pg. 15). Additional transmitters can be learned to this electronic module; up to a total of three Firegear Outdoors transmitters are available. Contact Firegear Outdoors to discuss additional transmitter options or see the accessory page of Pilot Tube this instruction manual.
  • Page 23: Operation

    OPERATION CAUTION: Children and adults should be alerted to the hazards on high surface temperatures and should stay away to avoid burns or clothing ignition. Young children should be carefully supervised when they are in the area of the appliance. WARNING: Do not use this appliance if any part has been under water.
  • Page 24: Replacement Parts

    KALEA BAY REPLACEMENT PARTS PILOT ADJ PILOT MAIN Drawings Not to Scale Requires 4-AA 1.5V alkaline batteries Slide Switch Control Box * Not all replacement parts are are depicted in the drawings above but are listed on pages 24-25. Kalea Bay Outdoor Fireplace REV.
  • Page 25: Replacement Parts List

    KALEA BAY REPLACEMENT PARTS LIST Qty. Item Description Part Number 36” Stainless Steel Burner Pan Assembly KB36-73200 48” Stainless Steel Burner Pan Assembly KB48-74200 60” Stainless Steel Burner Pan Assembly KB60-75200 72” Stainless Steel Burner Pan Assembly KB72-76200 36” Stainless Steel Burner Tube (1¼” diameter x 22 ¼” long) KB36-73028 48”...
  • Page 26: Fireplace Maintenance

    KALEA BAY REPLACEMENT PARTS LIST Qty. Item Description Part Number ½” Coupling 304 Stainless Steel (not shown) S499-8 ½” Pipe Nipple 2-inch Length Stainless Steel (not shown) 113SS4-D2 ½” Pipe Nipple 3-inch Length Stainless Steel (not shown) 113SS4-D3 ½” Cap 304 Stainless Steel (not shown) S4104-8 ½”...
  • Page 27: Troubleshooting

    TROUBLESHOOTING Symptom Remedy Fireplace 1. Bleed gas line. TROUBLE SHOOTING Won’t Light 2. Ensure all gas lines are turned ON. 3. Ensure there is not too much media overtop the burner, it can inhibit the gas flow. Too little or no media can also contribute to non-lighting. ADDITIONAL TROUBLE SHOOTING 4.
  • Page 28: Troubleshooting

    TROUBLESHOOTING - MODULE ERROR CODES ERROR CODES The VCS-4000MODTC control module has built-in error detection for several common operating fault conditions. When TROUBLE SHOOTING the control module detects an error, it will emit a series of beeps. The beeping pattern will help to determine the cause of the operating fault Ignition Safety (Protection for Ignition system): Error Code: One beep every one second.
  • Page 29 Thermal Safety (Overheat Protection): Error Code: 4 Beeps every 2 seconds. Description of Fault: Warn users that the modules internal temperature exceeds 170°F. How to Clear: Module’s internal temperature must cool to below 160°F and then press ON button. What to Check: Ensure that there is proper ventilation to the control module.
  • Page 30: Optional Accessories

    OPTIONAL ACCESSORIES The following accessories are available from your local Firegear dealer/distributor. Each accessory comes with a separate installation manual. Read each instruction thoroughly before installing. Firegear Outdoors Media Model: LP CONVERSION KIT AF-4000ADP24 (80) optional 7.5VDC transformer (24” leads)
  • Page 31 For Commercial applications, the liability of payment record from the end user to verify Firegear Outdoors is limited to the express terms of this purchase date and to establish warranty period. This warranty. We expressly disclaim any and all implied...
  • Page 32 NOTES:...
  • Page 33 Having problems getting the fireplace to operate? Don’t leave the job site! We want to help! Call 855.498.8324 for Technical Support between the hours of 8:00AM to 5:00PM EST. Text photos to 260.255.5750 or e-mail photos to support@skytechpg.com BEFORE YOU CALL WE WILL NEED THIS INFORMATION Model Number: ___________________________ Serial Number: ___________________________ How long is the gas line run? Nat Gas ____ LP Gas ____...

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