Firegear KALEA BAY Installation And Operating Instructions Manual
Kalea bay outdoor gas fireplace with led lighting
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- Installation instructions manual (7 pages) ,
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- Installation and operating instructions manual (44 pages)
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Gas Fireplace with LED Lighting
Installation and Operating Instructions
IF YOU CANNOT READ OR UNDERSTAND THESE INSTALLATION INSTRUCTIONS
DO NOT ATTEMPT TO INSTALL OR OPERATE THIS APPLIANCE
This fireplace requires a minimum 18-square inches (per side) of cross ventilation.
Failure to provide proper ventilation can void the warranty.
Warning: For Outdoor Use Only
Kalea Bay Outdoor
LED MODEL
MODELS
Natural Gas
OFP-36LECO-NLED
OFP-48LECO-NLED
OFP-60LECO-NLED
OFP-72LECO-NLED
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
INSTALLATION PRECAUTION:
Manual
DO NOT DISCARD. THIS MANUAL
HAS IMPORTANT OPERATING AND
MANTENANCE INSTRUCTIONS.
LEAVE WITH THE HOMEOWNER.
MODEL:
SERIAL #:
Description
36" Open Front Fireplace
48" Open Front Fireplace
60" Open Front Fireplace
72" Open Front Fireplace
#90022
#20-024
REV. B
Page 1
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Table of Contents
Related Manuals for Firegear KALEA BAY
Summary of Contents for Firegear KALEA BAY
- Page 1 DO NOT DISCARD. THIS MANUAL HAS IMPORTANT OPERATING AND MANTENANCE INSTRUCTIONS. LEAVE WITH THE HOMEOWNER. MODEL: SERIAL #: Kalea Bay Outdoor #20-024 Gas Fireplace with LED Lighting Installation and Operating Instructions LED MODEL MODELS Natural Gas Description OFP-36LECO-NLED 36” Open Front Fireplace OFP-48LECO-NLED 48”...
- Page 2 California to cause cancer, birth defects and other reproductive harm and Carbon Monoxide which is known to the State of California to cause birth defects or other reproductive harm. (For more information go to: www.p65Warnings.ca.gov.) Kalea Bay LED Outdoor Fireplace REV. B Page 2...
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Page 3: Certification, Description & Safety Information
When this happens the media has the potential to crack or “pop” outside the fireplace. Heavy rains, high humidity and the presence of moisture can contribute to this process. Kalea Bay LED Outdoor Fireplace REV. B Page 3... -
Page 4: Table Of Contents
An optional kit must be purchased to convert it into a see-through fireplace. If you choose to install it as a see-through, ensure you use pages 14 & 15 for proper specifications. Carefully read through this manual to understand. Kalea Bay LED Outdoor Fireplace REV. B Page 4... -
Page 5: Installation Precautions
Media is NOT provided and must be purchased separately. When installing media use minimum of ½” to ¾” diameter Firegear Outdoors glass to fill the burner trough. After the burner trough is covered you are permitted to fill the remaining area in the burner pan. DO NOT COVER THE IGNITION HOOD WITH ANY ROCK OR MEDIA. See Figs. -
Page 6: Gas Line & Cross Ventilation Requirements
Use Fig. 3 as a guide. Never fill the cavity under and around the valve box with any material, this is air space necessary for ventilation. Kalea Bay LED Outdoor Fireplace REV. B Page 6... -
Page 7: Hard Piping & High Elevation
PAY CLOSE ATTENTION TO THE FOLLOWING PAGES. THIS FIREPLACE IS SHIPPED AS A SINGLE-SIDED FIREPLACE, HOWEVER YOU HAVE THE OPTION TO CONVERT IT INTO A SEE-THROUGH FIREPLACE WITH AN OPTIONAL KIT. READ THE HEADERS CAREFULLY TO ENSURE YOU ARE FOLLOWING THE CORRECT INSTALLATION. Kalea Bay LED Outdoor Fireplace REV. B Page 7... -
Page 8: Fireplace Specifications
Table 2 Gas Pressures Fig. 4 The fireplace ships on a wooden skid. Remove the screws as shown and lift fireplace off of skid. Note: Number of screws vary with model size. Kalea Bay LED Outdoor Fireplace REV. B Page 8... -
Page 9: Gas Pipe Sizing Chart
This chart is for reference only, we recommend you consult with a Licensed Plumber/Gas Fitter or NFPA54 (National Fuel Gas Code - current edition) for more details. Table 3 Gas pipe sizing. Kalea Bay LED Outdoor Fireplace REV. B Page 9... -
Page 10: Single-Sided Fireplace Application
These side walls may be parallel, as in a breezeway, or at right angles to each other; or • c) Within a partial enclosure which includes an overhead cover and three sidewalls, as long as 30% or more of the horizontal periphery of the enclosure is permanently open. Kalea Bay LED Outdoor Fireplace REV. B Page 10... -
Page 11: Dimensions; Combustible Clearances; Mantel Clearances
Non-Combustible Back Front END VIEW Facing Material TOP OF FIREPLACE 11½” FLOOR END VIEW Fig. 6 Single-sided fireplace clearance to combustibles (See Table 3) Fig. 7 Open front fireplace mantel clearances Kalea Bay LED Outdoor Fireplace REV. B Page 11... -
Page 12: Framing With Metal Studs
(Front) Metal Studs Metal Studs Nailing Flange Hood Metal studs shown in gray. Bottom Support Fin Fig. 8 Framing dimensions using all non-combustible materials for single-sided fireplace; refer to Table 4. Kalea Bay LED Outdoor Fireplace REV. B Page 12... -
Page 13: See-Through Fireplace Application
• c) Within a partial enclosure which includes an overhead cover and three sidewalls, as long as 30% or more of the horizontal periphery of the enclosure is permanently open. Kalea Bay LED Outdoor Fireplace REV. B Page 13... -
Page 14: Dimensions; Combustible Clearances; Mantel Clearances
Back 18” facing material END VIEW Metal Studs TOP OF FIREPLACE 11½” FLOOR END VIEW Fig. 10 See-through fireplace clearance to Fig. 11 See-through fireplace mantel clearances combustibles (See Table 6) Kalea Bay LED Outdoor Fireplace REV. B Page 14... -
Page 15: Framing With Metal Studs
(Front) Metal Studs Metal Studs Nailing Flange Hood Metal studs shown in gray. Bottom Support Fin Fig. 12 Framing dimensions using all non-combustible materials for see-through fireplace; refer to Table 7. Kalea Bay LED Outdoor Fireplace REV. B Page 15... -
Page 16: Led Light Installation
48“ Model = 18” 60“ Model = 24” 72” Model = 30” Fig. 13 Electrical placement. GFCI Outlet installed in a double outlet NEMA 3R enclosure Fig. 15 Show GFCI box mounted in fireplace Kalea Bay LED Outdoor Fireplace REV. B Page 16... - Page 17 Lock Clip into Position upward to lock it into position. Use a fingertip or pliers to press the tab flat against the metal bridge. See Fig. 18. Fig. 18 Installing windshield clips Kalea Bay LED Outdoor Fireplace REV. B Page 17...
- Page 18 LED light strip and channel the same direction. LED Channel Assembly Installed in retainer clip LED Channel Fig. 21 LED installed in retainer clip inside fireplace Sits Here Fig. 20 Installing LED lights and channel Kalea Bay LED Outdoor Fireplace REV. B Page 18...
- Page 19 LED Light Connection Female Female 24-inch LED Wire Harness #77110 Female Male 10-foot LED Controller Wire Harness #77111 Connects to RGB Control Assembly (dimmer and switches) Fig. 23 LED wire connection Kalea Bay LED Outdoor Fireplace REV. B Page 19...
- Page 20 Step 19: Plug 77160 into 77161 to connect the control module to RGB control box then connect the AF-4000ADP48EXT to the AF-4000ADP24 and plug it into the 120VAC GFCI outlet double gang junction box. See Fig. 26, pg 21 for reference. Kalea Bay LED Outdoor Fireplace REV. B...
- Page 21 LED LIGHTING INSTALLATION Kalea Bay LED Outdoor Fireplace REV. B Page 21...
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Page 22: Wiring Diagrams See Pages
LED WIRING DIAGRAM Kalea Bay LED Outdoor Fireplace REV. B Page 22... - Page 23 GAS VALVE WIRING DIAGRAM BATT Kalea Bay LED Outdoor Fireplace REV. B Page 23...
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Page 24: Final Preparation
NOTE: The pilot hood will have a plastic film that must edge of burner pan. be removed before installing. Remove the plastic film from the pilot hood and place it on top of the pilot box as shown in Fig. 32. Kalea Bay LED Outdoor Fireplace REV. B Page 24... -
Page 25: Installation Of Media In Burner Pan/Trough
Fig. 34 Installing media into the fireplace. 36” 15lbs. 48” 20lbs. 25lbs. 60” 72” 25lbs. Table 8 Media specifications. Requires ½” - ¾” fireglass (Burner pan media amount does not include the trough) Kalea Bay LED Outdoor Fireplace REV. B Page 25... -
Page 26: Installation Of Hood(S)
Hood Detail below. Hood Screw Locations SIDE VIEW FRONT VIEW Hood Hood Detail End View (De ector Facing Downward) Fig. 37 Installing hood(s) on the fireplace. Kalea Bay LED Outdoor Fireplace REV. B Page 26... -
Page 27: Windshield Installation
GLASS. CHIPPED TEMPERED GLASS CAN BREAK “WARNING: Both glass panels must be installed when WITHOUT WARNING. the fireplace is in operation”. Note: All four (4) glass panels must be installed on see through fireplaces. Kalea Bay LED Outdoor Fireplace REV. B Page 27... -
Page 28: Flame Height
You still have the option to operate the fireplace manually if needed by accessing the control box and pushing the ON/OFF switch. Refer to the lighting instructions above. Kalea Bay LED Outdoor Fireplace REV. B... -
Page 29: Operation
There 5-5/8” is infinite color combinations by adjusting the dimmer (143mm) knobs to personal taste. RGB DIMMER Fig. 42 Control panel rocker switches. “I” indicates Ignite/ON and “O” indicates OFF. Kalea Bay LED Outdoor Fireplace REV. B Page 29... -
Page 30: Replacement Parts
REPLACEMENT PARTS Drawings Not to Scale Not all parts are shown but all are listed on replacement parts page. Kalea Bay LED Outdoor Fireplace REV. B Page 30... -
Page 31: Replacement Parts List
Poly Lighting Label (inside of control box) - not shown 77144 10-foot Module Wire Harness- not shown 77161 10-foot LED Wire Harness- not shown 77111 Note: All items are shipped as one replacement part unless noted in the description. Kalea Bay LED Outdoor Fireplace REV. B Page 31... -
Page 32: Gas Conversion (Natural Gas To Lp Gas)
Look carefully on the stem, it may be difficult to read. Fig. 2 Changing main burner orifice The gas type is determined with the arrow pointing at the aluminum cap as seen in Figs. 4 and 5. Kalea Bay LED Outdoor Fireplace REV. B Page 32... - Page 33 Step 6: Secure the aluminum cap with a screwdriver. Fig. 7 Pilot head removal Kalea Bay LED Outdoor Fireplace REV. B Page 33...
- Page 34 Step 15: Ensure you test the burner pan after it is installed into the fireplace for any gas leaks. Step 16: Conversion is now complete. Kalea Bay LED Outdoor Fireplace REV. B Page 34...
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Page 35: Fireplace Maintenance
A. Remove the glass windshield. B. Use a Q-tip dipped in alcohol to gently wipe the top of the LED lights. Careful not to puncture the light strip. C. Replace the glass windshield. Kalea Bay LED Outdoor Fireplace REV. B Page 35... -
Page 36: Troubleshooting
1. Incorrect gas for the fireplace. Ensure rating label has proper model number for gas being used. Sooting 2. Too much media can cause sooting. 3. Wrong media being used. (See pages 25-26 for details). Kalea Bay LED Outdoor Fireplace REV. B Page 36... - Page 37 Cause: Transmitter and module are not communicating properly. Could be related to distance greater than 20-feet away from each other or weak/dead batteries in one or the other. Corrective Action: Module must receive a signal from transmitter Kalea Bay LED Outdoor Fireplace REV. B Page 37...
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Page 38: Optional Accessories
OPTIONAL ACCESSORIES The following accessories are available from your local Firegear Outdoors dealer/distributor. Each accessory comes with a separate installation manual. Read each instruction thoroughly before installing. Firegear Outdoors Media LED See-Thru Conversion Kit LP Conversion Kit GRL-Series (Reflective Glass in... -
Page 39: Warranty
FIREGEAR LIMITED WARRANTY - 2020 Firegear Outdoors hereby warrants to the end user that products will be free from material and workmanship defects that prevent safe and correct operation of the product. The warranty commences from date of sale to the end user for the following period: CONSUMER RESIDENTIAL APPLICATIONS –... - Page 40 • FIVE (5) YEAR WARRANTY - READY TO FINISH/ANF FIRE PIT ENCLOSURES • TWO (2) YEAR WARRANTY – SKYTECH MANUACFTURED OPTIONAL CONTROLS OUTDOOR FIREPLACE – KALEA BAY • LIFETIME WARRANTY - CONSTRUCTION AND MANUFACTURER DEFECTS • LIFETIME WARRANTY - STAINLESS STEEL COMPONENTS •...
- Page 41 For Commercial Applications, the liability of Firegear Outdoors is limited to the express terms of this warranty. We expressly disclaim any and all implied warranties, including any warranties of fitness for a particular purpose or merchantability.
- Page 42 Firegear Outdoors 17322 Gothard Street, Huntington Beach, CA 92647 www.firegearoutdoors.com Phone: 800-966-8126 Email: order@firegearoutdoors.com Kalea Bay LED Outdoor Fireplace REV. B Page 42...
- Page 43 Notes: Kalea Bay LED Outdoor Fireplace REV. B Page 43...
- Page 44 What are the symptoms? Please be prepared to explain. Be prepared to send photos to us when on the phone. 10. Found missing or damaged parts? Let us know ASAP or send photos. Fire Pits Kalea Bay LED Outdoor Fireplace FPSS 3-30-16 REV. B Page 44...